throbber
Case 2:20-cv-00048-JRG Document 1-5 Filed 02/21/20 Page 1 of 10 PageID #: 159
`Case 2:20-cv-00048—JRG Document 1—5 Filed 02/21/20 Page 1 of 10 PageID #: 159
`
`
`
`
`
`
`
`EXHIBIT E
`EXHIBIT E
`
`

`

`Case 2:20-cv-00048-JRG Document 1-5 Filed 02/21/20 Page 2 of 10 PageID #: 160
`
`(12) United States Patent
`Easter et al.
`
`USOO6596639B1
`(10) Patent No.:
`US 6,596,639 B1
`(45) Date of Patent:
`Jul. 22, 2003
`
`(54) METHOD FOR CHEMICAL/MECHANICAL
`PLANARIZATION OF A SEMCONDUCTOR
`WAFER HAVING DSSIMILAR METAL
`PATTERN DENSITES
`
`(75) Inventors: William G. Easter, Orlando, FL (US);
`Sudhanshu Misra, Orlando, FL (US);
`Vivek Saxena, Orlando, FL (US)
`(73) ASSignee: his Systems Inc., Allentown, PA
`-
`Subject to any disclaimer, the term of this
`patent is extended or adjusted under 35
`U.S.C. 154(b) by 0 days.
`
`(*) Notice:
`
`(21) Appl. No.: 09/415,529
`(22) Filed:
`Oct. 8, 1999
`(51) Int. Cl. .............................................. H01L 21/302
`(52) U.S. Cl. ....................... 438/692; 438/626; 438/633;
`438/699
`(58) Field of Search ......................... 438,626,631-634,
`438/645, 692
`
`(56)
`
`References Cited
`
`U.S. PATENT DOCUMENTS
`5,516,729 A * 5/1996 Dawson et al. ............. 438/623
`5,866,945 A * 2/1999 Chen et al. ................. 257/750
`
`5,893,750 A * 4/1999 Hause et al................. 438/633
`
`JP
`
`FOREIGN PATENT DOCUMENTS
`10-135209
`* 5/1998
`
`* cited by examiner
`Primary Examiner Wael Fahmy
`Assistant Examiner Marcos D. Pizarro-Crespo
`(57)
`ABSTRACT
`The present invention provides a method of manufacturing
`an integrated circuit including planarizing a Semiconductor
`wafer Surface. In one embodiment, the method comprises
`forming a dielectric layer over a first level having an
`irregular topography, depositing a Sacrificial material Over
`the dielectric layer, and then planarizing the Semiconductor
`wafer Surface to a planar Surface. More Specifically, the
`dielectric layer forms Such that it Substantially conforms to
`the irregular topography of the first level. The Sacrificial
`material is formed to a Substantially planar Surface Over the
`dielectric layer. Thus, the Sacrificial material provides a
`Substantially uniform chemical/mechanical planarization
`(CMP) process removal rate across the semiconductor wafer
`Surface. In the ensuing Step, planarizing the Semiconductor
`wafer Surface to a planar Surface removes the Sacrificial
`material and a portion of the dielectric layer with a CMP
`proceSS.
`
`14 Claims, 4 Drawing Sheets
`
`1,
`
`510
`
`31 O
`
`520
`
`310
`
`530
`
`
`
`Let s
`
`N. N. z). S up
`
`N--
`2O
`
`Y---/
`220
`
`Y--
`
`---
`250
`
`

`

`Case 2:20-cv-00048-JRG Document 1-5 Filed 02/21/20 Page 3 of 10 PageID #: 161
`
`U.S. Patent
`
`Jul. 22, 2003
`
`US 6,596,639 B1
`
`1$|
`
`N K-ZaerSTENTIN
`
`99 ||
`
`$ $ |
`
`
`
`NTNTNTN NTNF'N
`
`V / "f)I, H.
`
`
`
`
`
`
`
`
`
`99 ||LZ |
`
`
`
`s-zere, Lae,
`
`gç? 14, GZI
`
`| |
`
`0||
`
`| || N |
`
`

`

`Case 2:20-cv-00048-JRG Document 1-5 Filed 02/21/20 Page 4 of 10 PageID #: 162
`
`U.S. Patent
`
`Jul. 22, 2003
`
`US 6,596,639 B1
`
`()
`NTTINNN
`
`9
`
`
`
`
`
`
`
`
`
`
`
`N 09%
`
`2. ‘f)I, H.
`
`09%
`
`º "f)I, H.
`
`OZZ
`
`Z
`
`017
`
`| |
`
`Z
`
`Z
`
`??Z?S?JI,~~ 0,
`
`

`

`Case 2:20-cv-00048-JRG Document 1-5 Filed 02/21/20 Page 5 of 10 PageID #: 163
`
`U.S. Patent
`
`Jul. 22, 2003
`
`Sheet 3 of 4
`
`US 6,596,639 B1
`
`
`
`
`
`
`
`NTNTN INFIN
`
`N
`N
`
`N
`N
`
`697
`
`
`
`
`
`
`
`
`
`099
`
`: :
`
`0
`
`697
`
`
`
`

`

`Case 2:20-cv-00048-JRG Document 1-5 Filed 02/21/20 Page 6 of 10 PageID #: 164
`
`U.S. Patent
`
`Jul. 22, 2003
`
`Sheet 4 of 4
`
`0
`
`NTNTNTN INTINTINNFINN
`
`:
`
`
`
`

`

`Case 2:20-cv-00048-JRG Document 1-5 Filed 02/21/20 Page 7 of 10 PageID #: 165
`
`US 6,596,639 B1
`
`1
`METHOD FOR CHEMICAL/MECHANICAL
`PLANARIZATION OF A SEMCONDUCTOR
`WAFER HAVING DSSIMILAR METAL
`PATTERN DENSITIES
`
`TECHNICAL FIELD OF THE INVENTION
`The present invention is directed, in general, to Semicon
`ductor manufacturing and, more specifically, to a method
`involving applying a Sacrificial material to a Substantially
`planar condition prior to planarizing a Semiconductor wafer
`having an interlayer dielectric over dissimilar metal pattern
`density areas.
`BACKGROUND OF THE INVENTION
`Dielectric and metal layers used in chip fabrication today
`must be made extremely flat and of precise thickness in
`order to photolithographically pattern the Sub-micron sized
`features that comprise a Semiconductor device. During
`chemical/mechanical planarization (CMP), the combination
`of chemical etching and mechanical abrasion produces the
`required flat, precise Surface for Subsequent depositions.
`Commonly, the functional complexity of the circuits with
`Shrinking dimensions is limited by the characteristics of the
`metallic conductors (commonly referred to as interconnects)
`that provide the electrical connections between the circuit
`elements. Key characteristics considered when employing
`Such interconnects are the minimum width and Separation of
`the conductor features as well as the total number of
`interconnect levels that are required. The non-planarity of
`the top Surface of an integrated circuit is determined by the
`cumulative non-planarity of all the underlying levels.
`Therefore, as the number of underlying interconnect levels
`is increased, the planarization precision at each level
`becomes more important as errors are cumulative to the
`uppermost level. For a more thorough discussion of pla
`narization and the effects of non-planarity on
`photolithography, see S. Wolf's, Silicon Processing for the
`VLSI Era, Vol. 2, which is incorporated herein by reference.
`CMP preferentially removes the high portions of what
`ever layer is being planarized. In many instances, the layer
`is an interlayer dielectric (ILD) that occurs in areas directly
`above underlying interconnect topography. During
`deposition, the ILD follows the general contours of the
`previous layer, Such that relatively complex interconnect
`areas have resultant large contiguous dielectric deposition
`thereon. That is, during deposition the dielectric "mush
`rooms' around each feature as the feature acts like a stem of
`a mushroom. Referring initially to FIGS. 1A-1B, illustrated
`are Sectional views of a conventional planarization process.
`FIG. 1A illustrates a sectional view of three different areas
`of interconnect pattern density 110, 120, 130 with a dielec
`tric layer 140 deposited thereon. Pattern density is defined,
`for this discussion, as the normalized percentage of the total
`Surface area of a Substrate that is covered with interconnects.
`For example, pattern density may be expressed as the
`percentage of metal interconnect area per Surface area. Thus,
`closely spaced interconnects will have a higher pattern
`density. With a single interconnect 111, the dielectric 140
`forms a mushroom 112 about the single interconnect 111 that
`is essentially equal on each side 111a, 111b of the intercon
`nect 111. When dual interconnects 121, 122 are sufficiently
`close, a mushroom 123 extends to either side of the outer
`most interconnect sides 126, 127. In the case of a plurality
`of conventional interconnect structures (designated as
`131a–131n), the dielectric layer 140 forms such that the
`
`15
`
`25
`
`35
`
`40
`
`45
`
`50
`
`55
`
`60
`
`65
`
`2
`surface 133 over the interconnects 131a–131n is essentially
`planar, while the mushroom 134 forms beyond outer edges
`136 and 137 of the outermost interconnects 131a, 131n. As
`can be seen, between areas 110, 120, and 130, valleys 150
`occur in the dielectric 140 where interconnects do not exist.
`FIG. 1B illustrates the results of a CMP process per
`formed on the interconnect densities of FIG. 1A. During the
`CMP process, the dielectric removal rate is slower for
`regions with a high density 130 of underlying interconnect
`Structures because a large fraction of the wafer Surface
`contacts the polishing pad in these regions. One who is
`skilled in the art is familiar with conventional CMP pro
`cesses. Conversely, areas of low pattern interconnect density
`110, 120 encounter significantly faster removal of material
`during CMP. Consequently, the height of the dielectric layer
`140 may vary dramatically across the chip depending on the
`underlying metal pattern density. While the surface 141 of
`the dielectric layer 140 is locally planar, the pattern density
`variation in the underlying interconnect structures 110, 120,
`130 creates an unacceptable amount of non-planarity in the
`dielectric surface 141 as indicated by the variation in the
`dielectric layer thicknesses 115, 125, 135 in different areas
`of the die. Following the CMP process, thicknesses 115,125,
`135 will vary, such that: thickness 115 is less than thickness
`125, is less than thickness 135. Therefore, the desired
`planarity is jeopardized.
`One approach that has been taken to compensate for this
`problem is termed metal topography reduction (MTR),
`which is discussed in U.S. patent application Ser. No.
`09/298,792 filed on Apr. 23, 1999 entitled “Method of
`Planarizing a Surface of an Integrated Circuit” which is
`incorporated herein by reference. This involves forming a
`photoresist material over selected recessed areas of a die
`such as the valleys 150 of FIG. 1A, etching the photoresist,
`and then partially etching into protruding areas 112, 123,
`133 to roughly level the die surface. The semiconductor die
`are then conventionally planarized. Of course, this intro
`duces an additional photolithographic Step and a plasma etch
`of the dielectric to reduce the area of the dielectric in those
`areas with a high area density of metal. This Somewhat
`reduces the effects of the higher and lower pattern densities.
`While Some Success has been achieved with metal topogra
`phy reduction, the additional photolithographic and etching
`StepS are both expensive and time consuming.
`Accordingly, what is needed in the art is an inexpensive
`method of preparing a Semiconductor wafer for chemical/
`mechanical planarization of the interlayer dielectric.
`SUMMARY OF THE INVENTION
`To address the above-discussed deficiencies of the prior
`art, the present invention provides a method of manufactur
`ing an integrated circuit including planarizing an irregular
`Semiconductor wafer Surface. In one embodiment, the
`method comprises forming an interlayer dielectric over a
`first level having an irregular topography, depositing a
`Sacrificial material over the dielectric layer, and then pla
`narizing the Semiconductor wafer Surface to a planar Surface.
`More specifically, the dielectric layer forms such that it
`Substantially conforms to the irregular topography of the
`first level. The sacrificial material is formed to a Substan
`tially planar Surface over the dielectric layer. Thus, the
`Sacrificial material provides a Substantially uniform
`chemical/mechanical planarization (CMP) process removal
`rate acroSS the Semiconductor wafer Surface. In the ensuing
`Step, planarizing the Semiconductor wafer Surface to a planar
`Surface removes the Sacrificial material and a portion-of the
`dielectric layer with the CMP process.
`
`

`

`Case 2:20-cv-00048-JRG Document 1-5 Filed 02/21/20 Page 8 of 10 PageID #: 166
`
`US 6,596,639 B1
`
`3
`Thus, in a-broad aspect, a Sacrificial material is deposited
`upon an interlayer dielectric that has conformed to an
`underlying, irregular topography. The Sacrificial material
`forms a Substantially planar Surface over the irregular
`topography, and it has a CMP process removal rate Substan
`tially equal to the removal rate of the dielectric layer. For this
`discussion, a Substantially planar Surface is a Surface where
`the difference between the highest and lowest points is no
`greater than about 15 percent to 20 percent of the thickneSS
`as measured from a datum plane. Therefore, in the imme
`diately ensuing Step of planarizing, the dielectric layer and
`Sacrificial material are removed at Substantially the same
`rate, resulting in a planar Surface. A planar Surface, for this
`discussion, is a Surface where the difference between the
`highest and lowest points is less than about 10 percent of the
`thickneSS as measured from the same datum plane, rather
`than absolutely planar.
`In an alternative embodiment, the method includes form
`ing a dielectric layer that Substantially conforms to an
`irregular topography comprising a lower pattern density
`region and a higher pattern density region. In this instance,
`the dielectric layer has a higher CMP process removal rate
`over the lower pattern density region than over the higher
`pattern density region. Planarizing, in another embodiment,
`includes removing essentially all of the Sacrificial material
`and at least a portion of the dielectric layer.
`In another embodiment, the method includes depositing a
`spin-on material. In a further aspect, the method includes
`depositing a spin-on material having a Selectivity Substan
`tially equal to a Selectivity of the dielectric layer.
`Specifically, the Sacrificial material may be: methylsiloxane,
`fluorinated Silicon glass, or phosphosilicate glass.
`Alternatively, the Sacrificial material may be inorganic spin
`on polymer Such as polyperhydrido Siloxane or hydrogen
`Silsesquioxane (HSiO2). In yet another embodiment, the
`method includes forming an interlayer dielectric having a
`Selectivity greater or less than about 1:1 and varying a
`thickness of the spin-on material to compensate for the
`Selectivity being greater or less than about 1:1. Selectivity,
`for the purposes of this discussion, is the ratio of the removal
`rate of one material to that of another Standard material
`under the same conditions. In a particularly advantageous
`embodiment, the method includes forming an interlayer
`dielectric having a Selectivity of about 1:1 to the Sacrificial
`layer.
`The foregoing has outlined, rather broadly, preferred and
`alternative features of the present invention So that those
`skilled in the art may better understand the detailed descrip
`tion of the invention that follows. Additional features of the
`invention will be described hereinafter that form the subject
`of the claims of the invention. Those skilled in the art should
`appreciate that they can readily use the disclosed conception
`and Specific embodiment as a basis for designing or modi
`fying other Structures for carrying out the same purposes of
`the present invention. Those skilled in the art should also
`realize that Such equivalent constructions do not depart from
`the Spirit and Scope of the invention in its broadest form.
`BRIEF DESCRIPTION OF THE DRAWINGS
`For a more complete understanding of the present
`invention, reference is now made to the following descrip
`tions taken in conjunction with the accompanying drawings,
`in which:
`FIG. 1A illustrates a sectional view of three different areas
`of interconnect pattern density with a dielectric layer depos
`ited thereon
`
`1O
`
`15
`
`25
`
`35
`
`40
`
`45
`
`50
`
`55
`
`60
`
`65
`
`4
`FIG. 1B illustrates the results of a CMP process per
`formed on the interconnect densities of FIG. 1A;
`FIG. 2 illustrates a sectional view of a simplified semi
`conductor wafer having three different areas of interconnect
`pattern density with a conventional interlayer dielectric
`deposited thereon;
`FIG. 3 illustrates a sectional view of the semiconductor
`wafer of FIG.2 after deposition of a sacrificial material upon
`the interlayer dielectric,
`FIG. 4 illustrates a sectional view of the semiconductor
`wafer 200 of FIG. 3 as planarization begins;
`FIG. 5 illustrates a sectional view of the semiconductor
`wafer of FIG. 4 as planarization of the interlayer dielectric
`begins,
`FIG. 6 illustrates a sectional view of the semiconductor
`wafer of FIG. 5 after completing planarization; and
`FIG. 7 illustrates a partial sectional view of a conventional
`integrated circuit that can be manufactured using a method
`for planarizing a Semiconductor wafer Surface in accordance
`with the principles of the present invention.
`
`DETAILED DESCRIPTION
`Referring now to FIG. 2, illustrated is a sectional view of
`a simplified semiconductor wafer 200 having three different
`areas of interconnect pattern density 210, 220, 230 with a
`conventional interlayer dielectric 240 deposited thereon. For
`this discussion, pattern density is defined as the normalized
`percentage of the total Surface area of a Substrate that is
`covered with interconnects, that is: the percentage of metal
`interconnect area per Surface area. The area may be
`expressed in any units Suitable for the Semiconductor in
`question, i.e., mm, etc. Thus, closely spaced interconnects
`will have a higher pattern density. The Sectional view is
`termed “simplified” because lower levels of semiconductor
`Structure, Such as gates, Sources, drains, etc., have been
`omitted for clarity as they do not affect the present discus
`SO.
`The first pattern density area 210, exemplifying a very
`low pattern density, has a single interconnect 211 around
`which the interlayer dielectric 240 forms a mushroom 212.
`The mushroom 212 forms essentially equally on sides 211a,
`2.11b of the interconnect 211. In the second pattern density
`area 220, dual interconnects 221, 222 are sufficiently close
`that a mushroom 223 extends to either side of the outermost
`interconnect sides 226, 227. The third pattern density area
`230, exemplifying a very high pattern density, comprises a
`plurality of conventional interconnect structures (designated
`as 231a–231n). In this instance, the dielectric layer 240
`forms an essentially planar surface 233 over the interior
`interconnects 231b-231 m. The mushroom 234 forms
`beyond outer edges 236 and 237 of the outermost intercon
`nects 231a, 231n. Valleys 250 occur in the interlayer dielec
`tric 240 between areas 210, 220, and 230 where intercon
`nects do not exist. Each material used for an interlayer
`dielectric 240 has a selectivity value associated therewith.
`Selectivity is defined, for this discussion, as the polish rate
`of one material divided by the polish rate of a comparison
`material under the same conditions and as Such is dimen
`Sionless.
`Referring now to FIG. 3, illustrated is a sectional view of
`the semiconductor wafer 200 of FIG. 2 after deposition of a
`sacrificial material 310 upon the interlayer dielectric 240.
`The sacrificial material 310 may be applied by spin-on
`techniques employing a material that has a Selectivity Sub
`Stantially equal to the Selectivity of the interlayer dielectric
`
`

`

`Case 2:20-cv-00048-JRG Document 1-5 Filed 02/21/20 Page 9 of 10 PageID #: 167
`
`US 6,596,639 B1
`
`S
`240. In one advantageous embodiment, the selectivity of the
`sacrificial material 310 is about 1:1. Specific materials that
`may be used in the Spin-on deposition include:
`methylsiloxane, fluorinated Silicon glass, or phosphosilicate
`glass. Alternatively, an inorganic spin-on polymer Such as
`polyperhydrido Siloxane or hydrogen-silsesquioxane
`(HSiO2), may also be used as the Sacrificial spin-on
`material. Of course, other spin-on materials may also be
`used if they have acceptable Selectivities. The Sacrificial
`spin-on material 310 is deposited until a Substantially planar
`surface 350 results. A substantially planar surface 350, for
`this intermediate State, is defined as one in which any height
`355 of the substantially planar Surface 350 above a datum
`plane 357, e.g., a back 360 of the semiconductor wafer 200,
`varies by no more than about 15 percent to 20 percent of a
`maximum height 359 of the substantially planar surface 350.
`The next process for the semiconductor wafer 200 after
`spin-on deposition is planarization without intervening
`Steps, e.g., etching, masking, etc. Referring now to FIG. 4,
`illustrated is a Sectional view of the Semiconductor wafer
`200 of FIG. 3 as planarization begins. In the illustrated
`embodiment, planarization begins with a polishing pad 410
`conforming to the substantially planar surface 350 of the
`Sacrificial material 310. Planarization proceeds, and a major
`portion of the sacrificial material 310 is removed. During
`this phase, the Selectivity in effect is that of the Sacrificial
`material 310, and high spots 459 are removed. Because the
`variation between a maximum height 359 and a minimum
`height 469 is no more than about 15 percent to 20 percent of
`the maximum height 359, during polishing the maximum
`height 359 is slowly reduced to approximately the minimum
`height 469. Thus, minor high spots 459 on the sacrificial
`material 310 have been reduced prior to the polishing pad
`410 contacting the interlayer dielectric 240.
`In an alternative embodiment when the selectivity of the
`interlayer dielectric 240 cannot be exactly matched, the
`thickness of the sacrificial material 310 may be adjusted to
`compensate for a greater or less than 1:1 Selectivity between
`the interlayer dielectric 240 and the spin-on material 310.
`Referring now to FIG. 5, illustrated is a sectional view of
`the semiconductor wafer 200 of FIG. 4 as planarization of
`the interlayer dielectric 240 begins. It is important to note
`that, at this time, the selectivity of the sacrificial material 310
`and the selectivity of the interlayer dielectric 240 are sub
`stantially equal. Therefore, the CMP process affects both the
`sacrificial material 310 and the interlayer dielectric 240
`approximately uniformly across the wafer 200. That is,
`material removal of the sacrificial material 310 and the
`interlayer dielectric 240 is substantially uniform. Therefore,
`material removal in regions 530 over high pattern density
`areas 230 are removed at the same rate as regions 510, 520
`over low pattern density areas 210, 220.
`Referring now to FIG. 6 with continuing reference to FIG.
`5, illustrated is a sectional view of the semiconductor wafer
`200 of FIG. 5 after completing planarization. Because the
`removal rate for the sacrificial material 310 and the inter
`layer dielectric 240 was Substantially equal, it was possible
`to planarize the intermediate layer dielectric 240. Planarized,
`for this discussion, is the condition Such that for any point
`on a Surface 610 of the wafer 200, there is a variation of no
`more than about 10 percent of the maximum height between
`the lowest point on the wafer 200 and the highest point on
`the wafer 200.
`Referring now to FIG. 7, illustrated is a partial sectional
`view of a conventional integrated circuit 700 that can be
`manufactured using a method for planarizing a Semiconduc
`
`15
`
`25
`
`35
`
`40
`
`45
`
`50
`
`55
`
`60
`
`65
`
`6
`tor wafer Surface in accordance with the principles of the
`present invention. In this particular Sectional view, there is
`illustrated an active device 710 that comprises a tub region
`720, Source/drain regions 730 and field oxides 740, which
`together may form a conventional transistor, Such as a
`CMOS, PMOS, NMOS or bi-polar transistor. A contact plug
`750 contacts the active device 710. The contact plug 750 is,
`in turn, contacted by a trace 760 that connects to other
`regions of the integrated circuit, which are not shown. AVIA
`770 contacts the trace 760, which provides electrical con
`nection to Subsequent levels of the integrated circuit.
`Thus, a method for planarizing a Semiconductor wafer
`Surface having an irregular interlayer dielectric topography
`has been described. The method involves depositing a
`spin-on layer of a Sacrificial material having a Selectivity
`Substantially equal to the Selectivity of the interlayer dielec
`tric. The spin-on layer is deposited to a Substantially planar
`State, and planarization begins directly following that depo
`Sition. Photomasks, etching, etc. are thereby avoided. Pla
`narization proceeds until all of the Sacrificial material has
`been removed and a portion of the dielectric layer. The result
`is a planarized Surface that has no more than a 10 percent
`variation of wafer thickness acroSS the wafer.
`Although the present invention has been described in
`detail, those skilled in the art should understand that they can
`make various changes, Substitutions and alterations herein
`without departing from the Spirit and Scope of the invention
`in its broadest form.
`What is claimed is:
`1. A method for planarizing a Semiconductor wafer
`Surface, comprising:
`forming a dielectric layer over a first level having an
`irregular topography, Said dielectric layer Substantially
`conforming to Said irregular topography;
`depositing a Sacrificial material over Said dielectric layer,
`Said Sacrificial material forming a Substantially planar
`Surface and having a chemical/mechanical planariza
`tion (CMP) process removal rate substantially equal to
`a CMP process removal rate of said dielectric layer,
`wherein said CMP process removal rates of said sac
`rificial material and Said dielectric layer provide a
`Substantially uniform CMP process removal rate across
`a Semiconductor wafer Surface; and then
`planarizing Said Semiconductor wafer Surface to a planar
`Surface by removing Said Sacrificial material and a
`portion of said dielectric layer with a CMP process.
`2. The method as recited in claim 1 wherein forming
`includes forming a dielectric layer over a first level having
`an irregular topography, Said irregular topography compris
`ing a lower pattern density region and a higher pattern
`density region, Said dielectric layer having a higher CMP
`process removal rate over Said lower pattern density region
`than over Said higher pattern density region.
`3. The method as recited in claim 1 wherein planarizing
`includes removing essentially all of Said Sacrificial material
`and at least a portion of Said dielectric layer.
`4. The method as recited in claim 1 further comprising
`varying a thickness of Said Sacrificial material to compensate
`for a difference between said CMP process removal rate of
`said sacrificial material and said CMP process removal rate
`of Said dielectric layer.
`5. The method as recited in claim 1 wherein depositing
`includes depositing a spin-on material.
`6. The method as recited in claim 5 wherein depositing
`includes depositing a sacrificial material Selected from the
`group consisting of
`
`

`

`Case 2:20-cv-00048-JRG Document 1-5 Filed 02/21/20 Page 10 of 10 PageID #: 168
`
`7
`
`methyl Siloxane,
`fluorinated Silicon glass, and
`phosphosilicate glass.
`7. The method as recited in claim 5 wherein depositing
`includes depositing an inorganic spin-on polymer Selected
`from the group consisting of:
`polyperhydrido Siloxane, and
`hydrogen-silsesquioxane (HSiO2),
`8. A method for manufacturing an integrated circuit,
`compriSIng:
`forming active devices on a Semiconductor wafer Surface;
`forming a first level interconnecting Said active devices
`and having an irregular topography over Said active
`devices,
`forming an interlayer dielectric over Said first level, Said
`interlayer dielectric Substantially conforming to Said
`irregular topography;
`depositing a sacrificial material over Said dielectric layer,
`Said Sacrificial material forming a Substantially planar
`Surface and having a chemical/mechanical planariza
`tion (CMP) process removal rate substantially equal to
`a CMP process removal rate of said dielectric layer,
`wherein said CMP process removal rates of said sac
`rificial material and Said dielectric layer provide a
`Substantially uniform CMP process removal rate across
`a Semiconductor wafer Surface; and then
`planarizing Said Semiconductor wafer Surface to a planar
`Surface by removing Said Sacrificial material and a
`portion of said interlayer dielectric with a CMP pro
`CCSS.
`
`15
`
`25
`
`US 6,596,639 B1
`
`8
`9. The method as recited in claim 8 wherein forming an
`interlayer dielectric includes forming an interlayer
`dielectric, Said irregular topography comprising a lower
`pattern density region and a higher pattern density region,
`Said interlayer dielectric having a higher CMP process
`removal rate over Said lower pattern density region than over
`Said higher pattern density region.
`10. The method as recited in claim 8 wherein planarizing
`includes removing essentially all of Said Sacrificial material
`and at least a portion of Said interlayer dielectric.
`11. The method as recited in claim 8 further comprising
`varying a thickness of Said Sacrificial material to compensate
`for a difference between said CMP process removal rate of
`said sacrificial material and said CMP process removal rate
`of Said dielectric layer.
`12. The method as recited in claim 8 wherein depositing
`includes depositing a spin-on material.
`13. The method as recited in claim 12 wherein depositing
`includes depositing a sacrificial material Selected from the
`group consisting of
`methyl Siloxane,
`fluorinated Silicon glass, and
`phosphosilicate Silicon glass.
`14. The method as recited in claim 12 wherein depositing
`includes depositing an inorganic spin-on polymer Selected
`from the group consisting of:
`polyperhydrido Siloxane, and
`hydrogen-silsesquioxane (HSiO2),
`
`k
`
`k
`
`k
`
`k
`
`k
`
`

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket