throbber

`
`United States Court of Appeals
`for the Federal Circuit
`______________________
`
`E.I. DUPONT DE NEMOURS & COMPANY,
`ARCHER DANIELS MIDLAND COMPANY,
`Appellants
`
`v.
`
`SYNVINA C.V.,
`Appellee
`______________________
`
`2017-1977
`______________________
`
`Appeal from the United States Patent and Trademark
`Office, Patent Trial and Appeal Board in No. IPR2015-
`01838.
`
`______________________
`
`Decided: September 17, 2018
`______________________
`
`MICHAEL J. FLIBBERT, Finnegan, Henderson, Farabow,
`Garrett & Dunner, LLP, Washington, DC, argued for
`appellants. Also represented by CHARLES COLLINS-CHASE.
`
` PAUL M. RICHTER, JR., Pepper Hamilton LLP, New
`York, NY, argued for appellee. Also represented by MARK
`ALEXANDER CHAPMAN, Hunton Andrews Kurth LLP, New
`York, NY.
` ______________________
`
`Before LOURIE, O’MALLEY, and CHEN, Circuit Judges.
`
`

`

`2
`
`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`LOURIE, Circuit Judge.
`E. I. du Pont de Nemours and Company and Archer-
`Daniels-Midland Company (collectively, “DuPont”) appeal
`from an inter partes review (“IPR”) decision of the United
`States Patent and Trademark Office Patent Trial and
`Appeal Board (the “Board”). See DuPont v. Furanix
`Techs. B.V., No. IPR2015-01838, Paper No. 43, slip op.
`(P.T.A.B. Mar. 3, 2017) (“Decision”). The Board held that
`DuPont failed to prove by preponderant evidence that
`claims 1–5 and 7–9 of U.S. Patent 8,865,921 (“’921 pa-
`tent”) would have been obvious at the time of the claimed
`invention. We conclude that the Board applied the wrong
`legal standards for obviousness, and reverse.
`I. BACKGROUND
`Synvina C.V. (“Synvina”)1 owns the ’921 patent, di-
`rected to a method of oxidizing 5-hydroxymethylfurfural
`(“HMF”) or an HMF derivative, such as 5-methylfurfural
`(“5MF”) or 2,5-dimethylfuran (“DMF”), under specified
`reaction conditions to form 2,5-furan dicarboxylic acid
`(“FDCA”). ’921 patent Abstract; id. col. 7 l. 65. Undisput-
`edly, the oxidation of HMF and its derivatives to yield
`FDCA was known at the time of the claimed invention.
`The main issue on appeal is whether the reaction condi-
`tions claimed in the ’921 patent—specifically, the choice of
`temperature, pressure, catalyst, and solvent—would have
`been obvious to a person of ordinary skill at the time of
`the invention.
`
`A.
`DuPont and Synvina are competitors in the produc-
`tion of FDCA for industrial use. FDCA has attracted
`
`
`1 Synvina acquired the ’921 patent from Furanix
`Technologies B.V. (“Furanix”), the patent owner during
`the IPR proceeding.
`
`

`

`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`3
`
`commercial interest because of its potential in the “green”
`chemical industry. Since FDCA can be produced from
`sugars using biological or chemical conversion, the U.S.
`Department of Energy has identified FDCA as a potential
`“building block[]” for “high-value bio-based chemicals or
`materials.” U.S. Department of Energy, Top Value Added
`Chemicals from Biomass 1 (2004); see ’921 patent col. 1 ll.
`34–36.
`The ’921 patent claims a method of producing FDCA
`by oxidizing HMF or an HMF derivative with an oxygen-
`containing gas such as air. Claim 1 is illustrative and
`reads as follows:
`1. A method for the preparation of 2,5-furan di-
`carboxylic acid comprising the step of contacting a
`feed comprising a compound selected from the
`group
`consisting of 5-hydroxymethylfurfural
`(“HMF”), an ester of 5-hydroxymethylfurfural, 5-
`methylfurfural,
`5-(chloromethyl)furfural,
`5-
`methylfuroic acid, 5-(chloromethyl)furoic acid, 2,5-
`dimethylfuran and a mixture of two or more of
`these compounds with an oxygen-containing gas,
`in the presence of an oxidation catalyst comprising
`both Co and Mn, and further a source of bromine,
`at a temperature between 140° C. and 200° C. at
`an oxygen partial pressure of 1 to 10 bar, wherein
`a solvent or solvent mixture comprising acetic acid
`or acetic acid and water mixtures is present.
`’921 patent col. 7 l. 61–col. 8 l. 6 (emphasis added). Thus,
`claim 1 recites four relevant reaction conditions: (1) a
`temperature between 140°C and 200°C; (2) an oxygen
`partial pressure (“PO2”)2 of 1 to 10 bar; (3) a solvent
`
`
`2 PO2 is the pressure in a gas mixture attributable
`to oxygen. Adding up the partial pressures of each gas in
`
`

`

`4
`
`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`comprising acetic acid; and (4) a catalyst comprising
`cobalt (“Co”), manganese (“Mn”), and bromine (“Br”). Id.
`The specification describes the reaction conditions in
`further detail. We begin with temperature. At several
`points, the specification refers to the reaction occurring at
`temperatures “higher than 140° C.” Id. Abstract, col. 2 ll.
`41–42, col. 2 ll. 57–58, col. 5 ll. 18–19, col. 5 l. 39, col. 5 l.
`57. When the specification refers to the temperature
`range in claim 1, it states that “[t]he temperature of the
`reaction mixture is at least 140° C., preferably from 140
`and 200° C., most preferably between 160 and 190° C.”
`Id. col. 4 ll. 56–58. But “[t]emperatures higher than
`180°C. may lead to decarboxylation and to other degrada-
`tion products.” Id. col. 4 ll. 58–59.
`Second, the specification provides the following guid-
`ance regarding reaction pressure:
`The pressure in a commercial oxidation process
`may vary within wide ranges. When a diluent is
`present, and in particular with acetic acid as dilu-
`ent, the temperature and the pressure in such a
`process are not independent. The pressure is de-
`termined by the solvent (e.g., acetic acid) pressure
`at a certain temperature. The pressure of the re-
`action mixture is preferably selected such that the
`solvent is mainly in the liquid phase.
`Id. col. 4 ll. 34–41. Because oxygen functions as the
`oxidant in the reaction, its partial pressure is particularly
`relevant. “In the case of continuously feeding and remov-
`ing the oxidant gas to and from the reactor, the oxygen
`partial pressure will suitably be between 1 and 30 bar or
`more preferably between 1 and 10 bar.” Id. col. 4 ll. 51–55
`(emphasis added).
`
`the mixture gives the total air pressure. Air consists of
`about 21% oxygen. See, e.g., Decision, slip op. at 17–18.
`
`

`

`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`5
`
`Third, as indicated above, “[t]he most preferred sol-
`
`vent is acetic acid.” Id. col. 4 ll. 17–18. Fourth, the cata-
`lyst is preferably “based on both cobalt and manganese
`and suitably containing a source of bromine.” Id. col. 3 ll.
`38–40. The catalyst may also contain “one or more addi-
`tional metals, in particular [zirconium] and/or [cerium].”
`Id. col. 3 ll. 57–58.
`Several dependent claims recite narrower conditions
`than those recited in claim 1. Claims 2–5 each depend
`from claim 1. Claim 2 limits the starting material to
`HMF, esters of HMF, and a mixture thereof. Id. col. 8 ll.
`7–10. Claims 3 and 4 recite a catalyst with an additional
`metal, such as zirconium (“Zr”) or cerium (“Ce”). Id. col. 8
`ll. 11–12, 60–61. And claim 5 recites a narrower tempera-
`ture range between 160 and 190°C. Id. col. 8 ll. 62–63.
`By conducting the oxidation reaction under the dis-
`closed reaction conditions, the specification states that the
`inventors “surprisingly” achieved high yields of FDCA, id.
`col. 2 ll. 39–45, and both Furanix and Synvina have
`pointed to these yields as objective evidence of nonobvi-
`ousness. The ’921 patent reports yields for several reac-
`tions under the claimed conditions. Table 1 summarizes
`results
`for oxidizing HMF, an ester of HMF, 5-
`acetoxymethylfurfural (“AMF”), or a mixture of the two to
`produce FDCA. Multiple experiments were conducted at
`a temperature of 180°C and a pressure of 20 bars air in an
`acetic acid solvent. Id. col. 6 ll. 34–46. The highest yield
`of 78.08% was obtained with only HMF as a reactant,
`while the lowest was 46.85% using AMF alone. Id. Table
`1.
`
`Table 2 shows the FDCA yields reported in table 1 for
`the AMF oxidation reactions compared to prior art pro-
`cesses conducted at lower temperatures and a pressure of
`30 bars air. Id. Table 2; id. col. 6 ll. 50–62. FDCA yields
`achieved using prior art processes were “lower than the
`
`

`

`6
`
`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`results obtained at higher temperature.” Id. col. 6 ll. 50–
`61.
`Table 3 shows FDCA yields for six experiments when
`HMF derivatives 5MF or DMF are oxidized with air. The
`temperature was 180°C, the air pressure was 50 bars, and
`the solvent was acetic acid. Id. col. 6 l. 66–col. 7 l. 12.
`Again, the concentration of bromine in the catalyst varied
`across experiments. Reported FDCA yields for 5MF were
`42.62% and 39.94%. Id. Table 3. For DMF, FDCA yields
`ranged from 7.19% to 16.17%. Id.
`In addition to claiming methods of producing FDCA,
`the ’921 patent also claims certain post-production pro-
`cesses. Claim 7 is independent and recites producing
`FDCA under the conditions in claim 1, and then “esterify-
`ing the thus obtained product.” Id. col. 9 ll. 1–14. Claims
`8 and 9 depend from claim 7 and recite further details of
`the esterification not relevant to this appeal. Id. col. 9 ll.
`15–19. The specification recognizes that “[t]he esterifica-
`tion of [FDCA] is known.” Id. col. 5 ll. 42–48 (citing U.S.
`Patents 2,673,860 and 2,628,249); see also id. col. 5 l. 62–
`col. 6 l. 2 (citing GB 621,971).
`B.
`DuPont petitioned for IPR of the ’921 patent. The pe-
`tition asserted several grounds of obviousness, two of
`which are relevant on appeal: (1) claims 1–5 over the ’732
`publication,3 alone or in combination with RU ’1774 and
`the ’318 publication;5 and (2) claims 7–9 over the ’732
`publication in view of Applicants Admitted Prior Art, or
`
`
`3
`International Publication WO 01/72732.
`4
`Inventor’s Certificate RU-448177.
`5 U.S.
`Patent
`Application
`2008/0103318.
`
`Publication
`
`

`

`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`7
`
`additionally Lewkowksi6 and/or Oae,7 and optionally in
`view of RU ’177 and the ’318 publication.
`The Board instituted review of claims 1–5 and 7–9
`based on grounds 1 and 2 above, but did not institute
`review of the other claims or grounds.8 DuPont v. Fu-
`ranix Techs. B.V., No. IPR2015-01838, Paper No. 10, slip
`op. at 15, 19 (P.T.A.B. Mar. 9, 2016) (“Institution Deci-
`sion”).
`Each of the three references relevant to claims 1–5
`disclosed oxidizing HMF or an HMF derivative to produce
`FDCA, but did so under somewhat different conditions.
`First, the ’732 publication disclosed oxidizing HMF to
`FDCA. It included “preferred temperatures” of “about 50°
`to 250°C, most preferentially about 50° to 160°C.” J.A.
`2360. Like the ’921 patent, the ’732 publication indicated
`that the reaction pressure “is such to keep the solvent
`mostly in the liquid phase.” Id. Specifically, the reference
`disclosed that an air pressure of 1000 psi “gave good
`yields of [FDCA].” J.A. 2368. 1000 psi amounts to a PO2
`of approximately 14.5 bars. The disclosed solvent was
`“preferably acetic acid,” J.A. 2357, and “the catalyst can
`be comprised of Co and/or Mn, and Br, and optionally Zr,”
`
`
`6 Jaroslaw Lewkowski, Synthesis, Chemistry and
`Applications of 5-Hydroxymethylfurfural and Its Deriva-
`tives, ARKIVOC 17 (2001).
`7 Shigeru Oae, A Study of the Acid Dissociation of
`Furan- and Thiophenedicarboxylic Acids and of the Alka-
`line Hydrolysis of Their Methyl Esters, 38(8) Soc. Jpn.
`1247 (1965).
`8 Neither party has requested any action based on
`the Supreme Court’s decision in SAS Institute Inc. v.
`Iancu, 138 S. Ct. 1348 (2018), and we do not order such
`action sua sponte, see PGS Geophysical AS v. Iancu, 891
`F.3d 1354, 1361–63 (Fed. Cir. 2018).
`
`

`

`8
`
`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`J.A. 2358. Reported FDCA yields ranged from 14% to
`58.8%.
`Second, RU ’177 disclosed oxidizing 5MF to form
`FDCA. It included a method where the oxidation reaction
`“is conducted at the temperature of 115–140°C and air
`pressure of 10–50 atm.” J.A. 2440. An air pressure of 10–
`50 atm roughly corresponds to a PO2 of 2.1–10.5 bars.9
`RU ’177 also generally recites an “aliphatic carboxylic
`acid” as the solvent, and an example in the specification
`specifically uses acetic acid. Id. The catalyst in RU ’177
`is “a mixture of cobalt acetate and manganese acetate, as
`well as bromine-containing compounds, such as ammoni-
`um bromide.” Id. Purportedly, the process “has a number
`of advantages compared to prior art: it utilizes readily
`available and inexpensive reagents as the initial com-
`pound and catalysts; [and] the method is a one-step
`process.” J.A. 2439. FDCA yields reportedly ranged from
`23–36%.
`Third, the ’318 publication taught the oxidation of
`HMF to make FDCA. The reaction temperature was
`“from about 50° C. to about 200° C,” with a preferred
`range of 100–160°C. J.A. 2484, 2486. “A preferred pres-
`sure can typically be in the range of 150–500 psi,” J.A.
`2486, corresponding to a PO2 range in air of roughly 2.17–
`7.24 bars. Unlike the ’921 patent and the other refer-
`ences, the ’318 publication taught using water as a sol-
`vent and a platinum catalyst.10 Under these conditions,
`the ’318 publication reported yields “as high as 98%.” J.A.
`2486.
`
`
`9 1 bar is approximately equal to 1 atm.
`10 The ’318 publication did indicate, however, that
`“[w]here an acidic aqueous solution solvent system is
`utilized, an appropriate acid can be added such as, for
`example, acetic acid.” J.A. 2486.
`
`

`

`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`9
`
`The table below summarizes the reaction conditions
`disclosed in claim 1 of the ’921 patent and in the RU ’177,
`’732, and ’318 references. For simplicity and to enable
`comparison between pressure ranges, we restate only the
`PO2 ranges in bars under the assumption that air is the
`oxidant.
`
`Reference Temperature Pressure Solvent Catalyst
`
`’921
`patent
`
`Between
`140–200°C
`
`1–10
`bars
`
`Acetic
`acid
`
`Co/Mn/Br
`
`RU ’177
`
`115–140°C
`
`2.1–10.5
`bars
`
`Acetic
`acid
`
`Co/Mn/Br
`
`’732
`
`’318
`
`50–250°C,
`preferably
`50–160°C
`
`50–200°C,
`preferably
`100–160°C
`
`14.5
`bars
`
`2.17–
`7.24
`bars
`
`Acetic
`acid
`
`Co/Mn/Br,
`optionally
`Zr
`
`Water
`
`Pt
`
`Two additional references, Lewkowski and Oae, are
`relevant to the FDCA esterification claims 7–9. Con-
`sistent with the ’921 patent’s acknowledgment that esteri-
`fication of FDCA was known at the time of the invention,
`’921 patent col. 5 l. 42, Lewkowski and Oae both disclosed
`esterifying FDCA.
`
`C.
`In its final written decision, the Board held the insti-
`tuted claims not unpatentable as obvious. The Board
`rejected DuPont’s contention that a burden-shifting
`framework applied, reasoning that our decisions in In re
`Magnum Oil Tools International, Ltd., 829 F.3d 1364,
`1375 (Fed. Cir. 2016), and Dynamic Drinkware, LLC v.
`National Graphics, Inc., 800 F.3d 1375, 1378 (Fed. Cir.
`
`

`

`10
`
`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`2015), foreclosed such a framework in an IPR. Decision,
`slip op. at 15.
`Although the Board recognized that the prior art dis-
`closed oxidizing HMF or its derivatives to FDCA under
`reaction conditions that overlapped with those claimed in
`the ’921 patent, it found that “none of the references
`relied upon by Petitioners expressly taught a process in
`which HMF or its derivatives were oxidized to FDCA
`using a Co/Mn/Br catalyst at a reaction temperature of
`between 140°C and 200°C while also maintaining the
`[PO2] between 1 and 10 bar.” Id. at 16. Furthermore, the
`Board held that DuPont failed to prove that “reaction
`temperature and [PO2] were recognized as result-effective
`variables in the prior art, or that the adjustment of those
`parameters to within the claimed ranges would have been
`a matter of routine experimentation.” Id. at 25.
`The Board considered objective evidence of nonobvi-
`ousness, but found “that evidence to be less probative in
`supporting a conclusion of non-obviousness.” Id. at 15.
`Primarily, then-patent owner Furanix alleged that the
`reaction conditions claimed in the ’921 patent achieved
`unexpectedly high yields of FDCA. Id. at 25–26. While
`the Board recognized that the reaction conditions recited
`in claim 1 “can lead to higher FDCA yields at least in
`some circumstances,” id. at 29, the Board observed the
`following weaknesses in the evidence of unexpected
`results: (1) Furanix relied only on results from a single
`PO2 value, not values commensurate with the scope of the
`claim; (2) Furanix did not demonstrate how the increased
`yields would be considered a difference in kind rather
`than degree; and (3) other, unclaimed parameters such as
`reaction time and catalyst concentration could have
`contributed to higher yields, and those parameters were
`not held constant between the experiments from table 1
`and experiments conducted under prior art conditions, id.
`at 29–30. Thus, ultimately the Board found that Furanix
`
`

`

`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`11
`
`failed to establish unexpected results or criticality. Id. at
`30.
`Likewise, the Board determined that the process
`claimed in the ’921 patent did not solve a long-felt need.
`Id. at 31. Nor did the Board find that DuPont copied the
`’921 patent. Id. at 32.
`DuPont appealed, challenging the Board’s conclusion
`of nonobviousness. In its responsive brief, Synvina as-
`serted that DuPont lacks standing to appeal. Because
`Synvina’s challenge to standing implicates our jurisdic-
`tion, we first decide the standing issue, and then turn to
`the merits.
`
`DISCUSSION
`I. Standing
`Synvina argues that DuPont lacks standing to appeal
`the Board’s decision to this court because DuPont has not
`suffered an actual or imminent injury in fact. Since no
`action for infringement of the ’921 patent has been
`brought against DuPont, Synvina contends that DuPont
`can posit only speculative future harm. According to
`Synvina, such hypothetical injury is insufficient to meet
`its burden to prove standing.
`DuPont responds that a specific threat of infringe-
`ment is not necessary for an appellant to demonstrate
`injury in fact. Rather, DuPont contends that an appellant
`must only face a significant risk of infringement liability,
`and that it faces such a risk for several reasons:
`(1) DuPont has built a demonstration plant to produce
`FDCA and an FDCA ester (“FDME”), and the plant is
`capable of operating under conditions within the claimed
`ranges of the ’921 patent; (2) Synvina is a competitor that
`alleged before the Board that Archer-Daniels-Midland
`Company’s (“ADM”) processes for producing FDCA were
`“embraced by the claims in the ’921 patent,” Reply Br. 25–
`26 (quoting J.A. 2216); and (3) Synvina rejected DuPont’s
`
`

`

`12
`
`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`request for a covenant not to sue. According to DuPont,
`these facts are sufficient to prove an actual or imminent
`injury in fact.
`We have jurisdiction to review final decisions of the
`Board under 28 U.S.C. § 1295(a)(4)(A). However, as an
`Article III court, we are only empowered to adjudicate
`“Cases” and “Controversies,” U.S. Const. Art. III, § 2,
`“appropriately resolved through the judicial process,”
`Lujan v. Defenders of Wildlife, 504 U.S. 555, 560 (1992)
`(internal quotation marks omitted). To establish a case or
`controversy, an appellant must meet “the irreducible
`constitutional minimum of standing,” id., even if there is
`no such requirement to appear before the administrative
`agency being reviewed, Consumer Watchdog v. Wis.
`Alumni Research Found., 753 F.3d 1258, 1261 (Fed. Cir.
`2014).11
` Standing requires an appellant to have
`“(1) suffered an injury in fact, (2) that is fairly traceable to
`the challenged conduct of the defendant, and (3) that is
`likely to be redressed by a favorable judicial decision.”
`Spokeo, Inc. v. Robins, 136 S. Ct. 1540, 1547 (2016). As
`the party seeking judicial review, the appellant bears the
`burden of proving that it has standing. Phigenix, Inc. v.
`Immunogen, Inc., 845 F.3d 1168, 1171 (Fed. Cir. 2017).
`Under the circumstances here, we agree with DuPont
`that it has standing to appeal the Board’s decision. As in
`the declaratory judgment context, a petitioner who ap-
`peals from an IPR decision need not face “a specific threat
`of infringement litigation by the patentee” to establish
`
`11 However, “where Congress has accorded a proce-
`dural right to a litigant, such as the right to appeal an
`administrative decision, certain requirements of stand-
`ing—namely immediacy and redressability, as well as
`prudential aspects that are not part of Article III—may be
`relaxed.” Consumer Watchdog, 753 F.3d at 1261 (citing
`Massachusetts v. EPA, 549 U.S. 497, 517–18 (2007)).
`
`

`

`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`13
`
`jurisdiction. ABB Inc. v. Cooper Indus., LLC, 635 F.3d
`1345, 1348 (Fed. Cir. 2011). Rather, on appeal the peti-
`tioner must generally show a controversy “of sufficient
`immediacy and reality” to warrant the requested judicial
`relief. Id. (citing MedImmune, Inc. v. Genentech, Inc., 549
`U.S. 118, 127 (2007)).
`Such a controversy exists here because DuPont cur-
`rently operates a plant capable of infringing the ’921
`patent. After Synvina challenged DuPont’s standing in
`its responsive brief,12 DuPont submitted several declara-
`tions in support of standing. In the declarations, three
`scientists employed by ADM or DuPont collectively
`averred that: (1) in January 2016 ADM and DuPont
`publicly announced a plan to build a 60 ton-per-year
`demonstration plant to produce FDME, (2) FDME would
`be produced at the plant by dehydrating fructose to com-
`pounds including HMF which are then oxidized to FDCA
`and esterified to FDME, (3) the process would occur in an
`acetic acid solvent and with a Co/Mn/Br catalyst within a
`temperature range of 120–250°C (preferably 170–190°C)
`and a PO2 range of 0.02–100 bars (preferably 0.2–21
`bars), and (4) the plant was expected to be mechanically
`complete by January 2018 and online by the second
`quarter of 2018. At oral argument, counsel for DuPont
`confirmed that the plant opened on April 30, 2018 and is
`currently
`in operation.
` Oral Arg. at 1:00–1:30,
`http://oralarguments.cafc.uscourts.gov/default.aspx?fl=20
`17-1977.mp3.
`Taken together, these facts demonstrate that DuPont,
`an avowed competitor of patent owner Synvina, has taken
`and “plans to take . . . action that would implicate” the
`’921 patent, Phigenix, 845 F.3d at 1173–74, including
`significant “involvement in research [and] commercial
`
`12 Synvina did not earlier move to dismiss for lack of
`standing.
`
`

`

`14
`
`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`activities involving” the claimed subject matter of the ’921
`patent, Consumer Watchdog, 753 F.3d at 1260. According
`to DuPont’s declarations, the process conducted at its
`plant uses the same reactants to generate the same
`products using the same solvent and same catalysts as
`the ’921 patent. Likewise, the temperature and PO2
`ranges used at the plant overlap with those claimed in the
`’921 patent. At the very least, this indicates that DuPont
`“is engaged or will likely engage ‘in an[] activity that
`would give rise to a possible infringement suit.’” JTEKT
`Corp. v. GKN Auto. Ltd., 898 F.3d 1217, 1220 (Fed. Cir.
`2018) (alteration in original) (quoting Consumer Watch-
`dog, 753 F.3d at 1262). Synvina’s allegations of copying
`before the Board and its refusal to grant DuPont a cove-
`nant not to sue further confirm that DuPont’s risk of
`liability is not “conjectural” or “hypothetical.” See Lujan,
`504 U.S. at 560.
`In sum, because DuPont “has concrete plans” for pre-
`sent and “future activity that create[] a substantial risk of
`future infringement or likely cause the patentee to assert
`a claim of infringement,” JTEKT, 898 F.3d at 1221, we
`conclude that DuPont has satisfied the injury in fact
`requirement for Article III standing. As there is no
`dispute that the risk of infringement liability is attributa-
`ble to Synvina’s ’921 patent, and that the risk could be
`redressed by our review of the Board’s decision, we con-
`clude that DuPont has Article III standing.13 We there-
`fore proceed to the merits.
`II. Obviousness
`Our review of a Board decision is limited. In re Baxter
`Int’l, Inc., 678 F.3d 1357, 1361 (Fed. Cir. 2012). We
`
`
`13 However, beyond the issue of standing, we make
`no judgment on whether DuPont has infringed or is
`infringing the ’921 patent.
`
`

`

`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`15
`
`review the Board’s legal determinations de novo, In re
`Elsner, 381 F.3d 1125, 1127 (Fed. Cir. 2004), but we
`review the Board’s factual findings underlying those
`determinations for substantial evidence, In re Gartside,
`203 F.3d 1305, 1316 (Fed. Cir. 2000). A finding is sup-
`ported by substantial evidence if a reasonable mind might
`accept the evidence as adequate to support the finding.
`Consol. Edison Co. of N.Y. v. NLRB, 305 U.S. 197, 229
`(1938).
`DuPont asserts that the Board erred in its obvious-
`ness analysis primarily in two ways. First, DuPont
`argues that the Board misinterpreted our precedent and
`erroneously refused to apply a burden-shifting framework
`in the context of overlapping prior-art ranges from cases
`such as In re Peterson, 315 F.3d 1325 (Fed. Cir. 2003), and
`Ormco Corp. v. Align Technology, Inc., 463 F.3d 1299
`(Fed. Cir. 2006). Second, DuPont contends that the Board
`invoked a “result-effective variable” requirement incon-
`sistent with precedent. Given these errors, DuPont
`argues that the Board’s decision should be reversed with
`respect to each instituted claim.
`Synvina responds that the Board applied the proper
`standards for obviousness, and that substantial evidence
`supports the Board’s findings in favor of patentability of
`the challenged claims.
`
`A.
`The legal principle at issue in this case is old. For
`decades, this court and its predecessor have recognized
`that “where the general conditions of a claim are disclosed
`in the prior art, it is not inventive to discover the opti-
`mum or workable ranges by routine experimentation.” In
`re Aller, 220 F.2d 454, 456 (CCPA 1955); see also, e.g., In
`re Geisler, 116 F.3d 1465, 1469–70 (Fed. Cir. 1997); In re
`Woodruff, 919 F.2d 1575, 1578 (Fed. Cir. 1990). Thus,
`“[n]ormally, it is to be expected that a change in tempera-
`ture, or in concentration, or in both, would be an un-
`
`

`

`16
`
`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`patentable modification.” Aller, 220 F.2d at 456. A more
`specific application of this general principle is that “[a]
`prima facie case of obviousness typically exists when the
`ranges of a claimed composition overlap the ranges dis-
`closed in the prior art.” Peterson, 315 F.3d at 1329 (col-
`lecting cases). We have said that such overlap creates a
`presumption of obviousness. See Galderma Labs., L.P. v.
`Tolmar, Inc., 737 F.3d 731, 737–38 (Fed. Cir. 2013);
`Ormco, 463 F.3d at 1311; Iron Grip Barbell Co. v. USA
`Sports, Inc., 392 F.3d 1317, 1322 (Fed. Cir. 2004).
`There are several ways by which the patentee may
`rebut that presumption. First, a modification of a process
`parameter may be patentable if it “produce[s] a new and
`unexpected result which is different in kind and not
`merely in degree from the results of the prior art.” Aller,
`220 F.2d at 456. A claimed range that demonstrates such
`unexpected results is referred to as a “critical” range, and
`the patentee has the burden of proving criticality. Id.
`Second, and relatedly, a patentee may rebut the presump-
`tion of obviousness by showing that the prior art taught
`away from the claimed range. Ormco, 463 F.3d at 1311.
`Third, a change to a parameter may be patentable if the
`parameter was not recognized as “result-effective.” In re
`Applied Materials, Inc., 692 F.3d 1289, 1295 (Fed. Cir.
`2012) (citing In re Antonie, 559 F.2d 618, 620 (CCPA
`1977)). But “[a] recognition in the prior art that a proper-
`ty is affected by the variable is sufficient to find the
`variable result-effective.” Id. at 1297. Fourth, we have
`reasoned that disclosure of very broad ranges may not
`invite routine optimization. Genetics Inst., LLC v. Novar-
`tis Vaccines & Diagnostics, Inc., 655 F.3d 1291, 1306 (Fed.
`Cir. 2011) (holding that ordinary motivation to optimize
`did not apply where disclosure was 68,000 protein vari-
`ants including 2,332 amino acids); Peterson, 315 F.3d at
`1330 n.1. As we explain, the presumption of obviousness
`applies here, and none of the means for rebutting it has
`been shown.
`
`

`

`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`17
`
`B.
`We first address DuPont’s argument that the Board
`erred by not applying the burden-shifting framework
`applicable to overlapping range cases. Synvina argues
`that the Board correctly concluded that our decision in
`Magnum Oil prohibited any burden-shifting framework
`from applying in an IPR.
`We agree with DuPont that the Board erred in con-
`cluding that the type of burden-shifting framework con-
`sistently applied in our overlapping range cases was
`implicitly foreclosed by subsequent cases not addressing
`this framework. We have articulated the relevant frame-
`work as follows. “[W]here there is a range disclosed in the
`prior art, and the claimed invention falls within that
`range, the burden of production falls upon the patentee to
`come forward with evidence” of teaching away, unex-
`pected results, or other pertinent evidence of nonobvious-
`ness. Galderma, 737 F.3d at 738; see Allergan, Inc. v.
`Sandoz Inc., 796 F.3d 1293, 1304–05 (Fed. Cir. 2015)
`(citing Galderma, 737 F.3d at 737–38); Ormco, 463 F.3d
`at 1311 (“Where a claimed range overlaps with a range
`disclosed in the prior art, there is a presumption of obvi-
`ousness. The presumption can be rebutted if it can be
`shown that the prior art teaches away from the claimed
`range, or the claimed range produces new and unexpected
`results.”) (citations omitted)); Iron Grip Barbell, 392 F.3d
`at 1322 (same). The factfinder then assesses that evi-
`dence, along with all other evidence of record, to deter-
`mine whether a patent challenger has carried its burden
`of persuasion to prove that the claimed range was obvi-
`ous.
`Galderma, Allergan, Ormco, and Iron Grip Barbell
`each applied this concept in a district court case. The
`same basic framework is also applicable to examination at
`the United States Patent and Trademark Office (“PTO”).
`
`

`

`18
`
`E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
`
`See, e.g., Peterson, 315 F.3d at 1329–30; Geisler, 116 F.3d
`at 1469; Woodruff, 919 F.2d at 1578.
`To our knowledge, this is the first time we have been
`asked to decide whether this framework governs in the
`IPR context. The Board addressed this issue in a single
`paragraph, and did not cite, let alone discuss, the cases
`above applying the framework in both district court and
`PTO proceedings. Instead, the Board interpreted two
`more recent cases, Dynamic Drinkware and Magnum Oil,
`as prohibiting any burden-shifting framework from apply-
`ing in an IPR. The Board erred, as these two cases did
`not overturn the procedural scheme for overlapping range
`cases.
`Neither Dynamic Drinkware nor Magnum Oil in-
`volved overlapping ranges. The issue in Dynamic Drink-
`ware was the allocation of the burdens of persuasion and
`production for anticipation and entitlement to an earlier
`priority date in an IPR. 800 F.3d at 1378–80. We held
`that the IPR petitioner “had the burden of persuasion to
`prove unpatentability by a preponderance of the evidence,
`and this burden never shifted.” Id. at 1379. The burden
`of production, however, could shift with respect to the
`presentation of evidence of anticipation or priority date.
`Id. at 1379–80. While we recognized that different evi-
`dentiary standards applied between district court litiga-
`tion and IPRs, that difference did “not alter the shifting
`burdens between the parties” because in both a district
`court case and an IPR the patent challenger has the
`burden of proving unpatentability. Id. at 1379. In other
`words, we applied consistent procedural schemes between
`district court litigation and IPRs, as the only relevant
`difference was in the quantum of

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket