Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 1 of 254 PageID #: 17416
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`Exhibit 34
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`

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`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 2 of 254 PageID #: 17417
`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 2 of 254 PagelD #: 17417
`(cid:38)(cid:59)(cid:16)(cid:19)(cid:28)(cid:26)(cid:28)(cid:38)
`CX-0979C
`
`®
`
`KEBP6225-07 (en-us)
`January 2017
`
`Parts
`Manual
`
`PM622 Cold Planer
`
`JFC1-UP (Machine)
`RDP1-UP (Engine)
`
`Powered By C18 Engine
`
`
`CONFIDENTIAL BUSINESS INFORMATION, SUBJECT TO THE PROTECTIVE ORDER
`
`CAT0000862
`(cid:38)(cid:59)(cid:16)(cid:19)(cid:28)(cid:26)(cid:28)(cid:38)(cid:17)(cid:19)(cid:19)(cid:19)(cid:20)
`CX-0979C.0001
`
`

`

`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 3 of 254 PageID #: 17418
`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 3 of 254 PagelD #: 17418
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`Product and Dealer Information
`
`Note: For product identification plate locations, see the section “Product Identification Information” in the
`Operation and Maintenance Manual.
`
`Delivery Date:
`
`Product Information
`
`Model:
`
`Product Identification Number:
`
`Engine Serial Number:
`
`Transmission Serial Number:
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`Generator Serial Number:
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`Attachment Serial Numbers:
`
`Attachment Information:
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`Customer Equipment Number:
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`Dealer Equipment Number:
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`Dealer Information
`
`Name:—————St Branch:
`
`Address:
`
`Sales:
`
`Parts:
`
`Service:
`
`Dealer Contact
`
`Phone Number
`
`Hours
`
`CONFIDENTIAL BUSINESS INFORMATION, SUBJECT TO THE PROTECTIVE ORDER
`
`CAT0000863
`(cid:38)(cid:59)(cid:16)(cid:19)(cid:28)(cid:26)(cid:28)(cid:38)(cid:17)(cid:19)(cid:19)(cid:19)(cid:21)
`CX-0979C.0002
`
`

`

`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 4 of 254 PageID #: 17419
`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 4 of 254 PagelD #: 17419
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`MEMORANDA
`
`MEMORANDA
`
`KEBP6225-07
`
`CONFIDENTIAL BUSINESS INFORMATION, SUBJECT TO THE PROTECTIVE ORDER
`
`CATO000864
`(cid:38)(cid:59)(cid:16)(cid:19)(cid:28)(cid:26)(cid:28)(cid:38)(cid:17)(cid:19)(cid:19)(cid:19)(cid:22)
`CX-0979C.0003
`
`

`

`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 5 of 254 PageID #: 17420
`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 5 of 254 PagelD #: 17420
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`NAME
`
`PAGE
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`NAME
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`PAGE
`
`TABLE OF CONTENTS
`
`GENERAL INFORMATION...................0005 AS
`
`REPAIR ALTERNATIVES..................00.004 A8
`
`SUPPLEMENTAL COOLANT
`ADDITIVES esis ciatieas S55 SORE ee TO AQ
`
`MAINTENANCE PARTS.................0000055 A10
`
`INDEX ss occs es Suara a ie aE EES A13
`
`MACHINE ARRANGEMENT ...................2.. 1
`CHASSIS AR... 0. cee eee 1
`COMMON AR .... 0. cece cece eee eee ees 1
`DISTRIBUTIONCAR: ccicwcnncnmnnaw essen cameos 2
`INSTALLATION AR sisceecnnuwacewsee anaes 2
`
`ENGINE ARRANGEMENT........................ 3
`ENGINE (AR iss seniors sseewes cas 3
`ENGINE AR-COMPLETE:. iccsi ssceve seein 4
`ENGINE RECORE: oo ceccn er simgecepecernpuemce:s sparen 8
`INSTALLATION AR-ENGINE................... 8
`MODULE AR-ENGINE & CEM................. 9
`
`RE) SES cmcpnnr omen onenmanecanmmonencar 10
`ADAPTER GP-AUXILIARY DRIVE...........-.. 10
`AIR COMPRESSOR GP..........0000..0000504 11
`BASE GP-VALVE COVER & INJ
`BARN aca naneso heaea ness earn eassonea nae 13
`BELT GP-SERPENTINE siccusscerwnses sain 14
`BELT TENSIONER) GP itis cissa.en meee cama 15
`GAMSHAPT (GOP coe: nesemsnms-asquenearemeimmune eusnane 17
`COVER GP-CYLINDER BLOCK............... 18
`COVER GP-FLYWHEEL HOUSING ........... 21
`COVER GP-FRONT HOUSING ............... 22
`COVER GP-VALVE MECHANISM...........-.. 24
`CRANKSHAFT GP...............22...20000-5 28
`CYLINDER BLOCK AS sis coersisisesa verve. 30
`CYUNDER BLOCK GP icsccwounosmumies cana 31
`CYLINDER HEAD AS...................0..0. 33
`CYLINDER HEAD GP.................. 0000s 35
`DAMPER & PULLEY GPicsesuisse eee: 39
`FASTENER GP-FRONT HOUSING............ 40
`FASTENER GP-VALVE MECHANISM ......... 44
`FLYWHEEL GP..................0.2..000-05. 45
`GEAR GP-FRONT scans wenn seas 46
`GOVERNOR GP-AIR COMPRESSOR......... 48
`HOUSING GP-FLYWHEEL.nesccsesscecescssciwie acecemare 51
`HOUSING GRAERGONG,
`on esiepeneseecenecanrereseseencecayens 53
`KIT-CRANKSHAFT BEARING................. 55
`KIT-ENGINE (GASKETwccsssisexcswnies aan 55
`KIT-FRONT COVER GASKET ..............-. 56
`LIFTING GP-ENGINE .....................0.. o7
`LINES GP-AIR COMPRESSOR ............... 58
`MECHANISM GP-FUEL PUMP &
`VALVE... cece ees 65
`
`MOUNTING GP-ALTERNATOR ............... 66
`MOUNTING GP-ENGINE ..................... 67
`PAN GRO sasiaisiovesnveraaveiies cies 69
`PISTON &:ROD. GP ccosscnscwiearacaaean 71
`PLUG GP-CYLINDER BLOCK ................ 72
`PLUG GP-CYLINDER HEAD.................. 73
`PLUG: GP-ENGINES seccnocuncveeseebies coisas 74
`PLUG GP-OIL PAN vecccvsesees eras eee 75
`ROCKER ARMEGP soxccwensmemeoauemmansacay 76
`SEAL GP-CRANKSHAFT ..................... 79
`SUPPORT ‘GP-BRACE wi cesuivecsuea aun 81
`SUPPORT GP-ENGINE | ...020.0...0.0s0.00004 82
`
`LUBRICATION SYSTEM ...................0005. 83
`COVER 'GP-OIL: FILLER): sosiivestiar cca 83
`FASTENER GP-OIL PUMP
`MOUNTING 2.0... cee eee nee 84
`FILTER & MTG GP-ENGINE OIL............. 85
`FILTER: (GP-ENGINE ‘Ollssscccwss ones saws 87
`FUMES DISPOSAL GP os: eccace scares erteees 89
`GAUGE GP-OIL LEVEL (DIPSTICK) .......... 90
`LINES GP-ENGINE OIL...................... 91
`LINES GP-TURBOCHARGEROIL............. 94
`PUMP GP-ENGINE OIL...................... 95
`VALVE GP-FLUID SAMPLING ................ 96
`
`COOLING SYSTEMiwsscneremavesctwars seas: 97
`BASE GP-OIL COOLER & FILTER ........... 97
`BONNET GP-OIL. COOLER a .sc:ccce cose estes 99
`COOLER GP-ENGINE OIL .................. 100
`COVER GP-WATER PUMP.................. 104
`FAN GP=BLOWER ve ecccarracemiee a wmineice ase 102
`FAN GP=SUCTIONN scenes omen ee rasmmese enagens 103
`FITTING GP-WATER LINES................. 104
`HOUSING & REGULATOR GP.............. 106
`LINES GP-COOLANT wisiasaemee onieuees sscnen 107
`LINES. GP2WATER sone scsi raceme eames ens 112
`PLUG GP-WATER LINES ..............-.... 117
`PUMP. GPAWATER scceser everest cies 126
`RADIATOR & HYD OIL COOLER
`ee 136
`
`AIR INLET AND EXHAUST SYSTEM........... 141
`ACTUATOR GP-ROTARY..............2005. 141
`ADAPTER GP-EXHAUST
`DIFFUSER svesmccnemusanwseumwas ewan 142
`AIR CLEANER (SP occ wsis cossiaracennvs. seuss eonyacece 143
`BRACKET GP-SUPPORT.................... 146
`COMBUSTION & MTG GP-
`EXHAUSTicc cuecccseojenentencarnieiie a seine. crannies 147
`COMBUSTION GP-EXHAUST................ 148
`CONVERSION GP-AIR INLET &
`EEE oo scesesececiraanncinanecerimem nareraainie miners scien 149
`COOLER & MTG GP-EXHAUST
`(NRS) ccssonanipieanaums camaarenaateamn 151
`ELBOW: GP-AIR:
`INU ET sic osrcsie ow sa anrecencrnes 152
`
`EXHAUST GP-FLEXIBLE.................... 155
`
`KEBP6225-07
`
`TABLE OF CONTENTS
`
`AM
`
`CONFIDENTIAL BUSINESS INFORMATION, SUBJECT TO THE PROTECTIVE ORDER
`
`CATO000865
`(cid:38)(cid:59)(cid:16)(cid:19)(cid:28)(cid:26)(cid:28)(cid:38)(cid:17)(cid:19)(cid:19)(cid:19)(cid:23)
`CX-0979C.0004
`
`

`

`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 6 of 254 PageID #: 17421
`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 6 of 254 PagelD #: 17421
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`NAME
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`PAGE
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`NAME
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`PAGE
`
`TABLE OF CONTENTS
`
`FILTER GP-DIESEL PARTICULATE.......... 156
`FRAME GP-MOUNTING...............22005. 158
`HEAD GP-COMBUSTION..............0.000. 159
`KIT-TURBOCHARGER GASKET ............. 161
`LIFTING GP-CEM...........00 0000 ce eee ee. 162
`LINES GP-AIR. 000... 2. cece cee eeeeeeeeeeees 163
`LINES GP-DIESEL EXHAUST
`FLUID 22.00. o cece cece cece cece cece eens 168
`LINES GP-EXHAUST................200000. 176
`LINES GP-EXHAUST COMBUSTION......... 178
`LINES GP-TURBOCHARGER................ 180
`MANIFOLD GP-DEF .............00..00e000- 182
`MANIFOLD GP-EXHAUST................05. 186
`MANIFOLD GP-EXHAUST
`COMBUSTION. .
`veeeeeeeeevevesesees 187
`MANIFOLD GP-INLET...............00. 00-0. 188
`MODULE AR-CLEAN EMISSIONS ........... 190
`MODULE AR-DIESEL EXHAUST
`ad 0 |> 192
`MOUNTING GP-CEM .................20000- 196
`PIPE GP-FLEXIBLE EXHAUST.............. 198
`PUMP & MTG GP-DEF ...............02005. 199
`PUMP GP-DIESEL EXHAUST
`FLUIO > erect etremasey ress 200
`RELAY GP... cece cece eevee eeeeeeees 201
`SHIELD GP-HEAT ............ccceceeeeeees 202
`STRAP GP-MOUNTING ..............000.05- 203
`SUPPORT & MOUNTING GP ............... 204
`SUPPORT GP-PUMP ...............0000000- 207
`TANK GP-DIESEL EXHAUST FLUID......... 208
`TURBOCHARGER GP ..............0000e0e: 211
`VALVE & MOUNTING GP (NRS)............ 213
`VALVE & MTG GP-AIR CONTROL .......... 214
`VALVE GP-EXHAUST GAS (NRS)........... 216
`VALVE GP-SOLENOID...............000000- 217
`
`PUEL SYSTEM wecesuncos ccs wesc eae 219
`BASE 'GP-FUEL. FILTER wsccsannearasnucenas 219
`FILTER GP-FUEL.................2...022... 220
`FILTER GP-WATER SEP & FUEL........... 222
`INJECTOR GP-FUEL. iciscacierirararcecs 223
`KIT=INJECTIOR os)
`scsrnsa cota teereracticaicsiaciia a etererarans 224
`LINES CGPFUEL... .wasmacsuensuecaimareseannasecsayenmeaescs 225
`MANIFOLD & MTG GP-FUEL ............... 238
`MANIFOLD (GP-FUELwiv eces cscs aenwe 239
`PUMP & MTG GP-FUEL
`TRANSFER sc suussi aeons aeieee ean 241
`PUMP GP-FUEL INJECTION ............0... 242
`PUMP GP-FUEL PRIMING .................. 243
`PUMP GP-FUEL PRM & PRIM
`RIDER cacao geeeawaaineaceemeaewaaa 245
`PUMP GP-FUEL TRANSFER................ 246
`REGULATOR GP-FUEL PRESSURE......... 248
`TANK & MTG GP-FUEL ........00.00000005. 250
`TANK: (GP-FUBb tisccccncnarneamaancewnaw eaten 253
`VALVE GP-CHEGK occ caisrieamenevawme senate 258
`
`ELECTRICAL AND STARTING
`
`ALTERNATOR GP-CHARGING ............5. 263
`BATTERY & WIRING GP ..............00005 266
`BOX GP-JUNCTION ..............000.2000.. 271
`GOIL GP-IGNITION esssesvciwsnskarae Sees 272
`CONTROL & MTG GP-
`ELECTRONIC oo paninnmemonuncemreneaeneeaes 273
`CONTROL & MTG GP-ENGINE
`ELE wc esa =
`(olde a Sisieiperaveaceta ema lararapeneate ayaietae a 277
`CONTROL GP-COMMUNICATION............ 278
`CONTROL GP-ELECTRONIC................ 280
`CONTROL GP-ENGINE
`BL EGTRONIG.
`. o:scmrceriacanen m xmspreaieneemmecass 283
`CONTROL GP-GRADE & SLOPE............ 284
`CONTROL GP-UNPROGRAMMED ........... 285
`ELECTRICAL AR sccuncssnaweameeeencsasemes 287
`ELECTRICAL GP-DEF ..........2.2.20.05055 288
`ELECTRONICS GP-IMPLEMENT............. 289
`ELECTRONICS GP-MACHINE ............... 289
`ELECTRONICS GP-MONITOR............... 289
`ELECTRONICS GP-POWER TRAIN.......... 290
`ENCLOSURE GP-ELECTRICAL.............. 291
`HARNESS AS-CEM wecwareraieeureaesaes 295
`HARNESS AS-CONSOLE ................... 296
`HARNESS AS-CONTROL ...............2045 297
`HARNESS AS-ENGINE................. wns O02
`HARNESS AS-LIGHTING...............0.00. 308
`HARNESS AS-MONITOR.............-...55. 309
`HARNESS AS-PANEL.................200005 311
`HARNESS AS-SENSOR.........-..505 005005 311
`HARNESS AS-SWITCH .............0..0.... 312
`HARNESS AS-WIRING..............0..0.04. 313
`INSTALLATION GP-
`COMMUNICATION jieavcwwsscewasaanniads 320
`LAMP GP-FLOOD. jsciwcsswaesecanins cous 330
`LAMP GP-WARNING BEACON .............. 332
`LIGHTING GP-FLOOD ..................00.. 334
`LIGHTING GP-SIGNAL............0.0..00005 336
`LIGHTING GP-WARNING BEACON .......... 338
`MOTOR GP-ELEC HYD PUMP.............. 341
`MOTOR GP-ELECTRIC ..................... 342
`MOUNTING GP-CONTROL .................. 344
`MOUNTING GP-SENSOR ................... 348
`MOUNTING GP-WIRING .................... 352
`PANEL GP-FUSE.................2...20.... 355
`PLATE AS-BRUSH 3:5 covecuyeouuresees 356
`PROTECTION GP-WIRING .............0.... 357
`SENSOR & MTG GP-PRESSURE ........... 361
`SENSOR & MTG GP-SOOT................. 363
`SENSOR & MTG GP-SPEED................ 364
`SENSOR GP-ENGINE....................... 365
`SENSOR: GP-PRESSURE j..0c0csccaee cree 367
`SENSOR GP*SPEED ©...» ase peeiscereyersiayersemsegmueuenecs 378
`SENSOR GP-TEMPERATURE ............... 381
`STARTING MOTOR GP-ELECTRIC.......... 384
`SWITCH GP-DISCONNECT.................. 389
`
`VALVE GP-SOLENOID...................... 260 SYSTEM secces ot vsaiaiseve seater aee eens 263
`
`A2
`
`TABLE OF CONTENTS
`
`KEBP6225-07
`
`CONFIDENTIAL BUSINESS INFORMATION, SUBJECT TO THE PROTECTIVE ORDER
`
`CATO000866
`(cid:38)(cid:59)(cid:16)(cid:19)(cid:28)(cid:26)(cid:28)(cid:38)(cid:17)(cid:19)(cid:19)(cid:19)(cid:24)
`CX-0979C.0005
`
`

`

`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 7 of 254 PageID #: 17422
`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 7 of 254 PagelD #: 17422
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`NAME
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`PAGE
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`NAME
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`PAGE
`
`TABLE OF CONTENTS
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`IMPLEMENTS so scsiueucoc cane niane ss oenare eau 644
`
`SWITCH GP-LIQUID LEVEL................. 391
`SWITCH GP-TOGGLE ...................... 392
`WIRING GP-CAMERA..............0....0.0. 393
`WIRING GP-GCEMsisccnscaaassecacee cares 398
`WIRING GP-CONVEYOR...................- 401
`WIRING GP-DEF MODULE.................. 402
`WIRING GP-ELECTRONIC
`CONTROL, we osasnacconeancewense ies sae 405
`WIRING GP-MACHINE.....................- 407
`WIRING GP-SENSOR..................-.0.. 419
`WIRING GP-UNIT INJECTOR................ 420
`
`POWER TRAIN. ..........000 ccc cece eee eee eee 421
`BELT GP-DRIVE Ss swsiceais casas cee eaes nna 421
`GLUTGH GP. ssscrssssvensorecs anos sees 422
`COUPLING GP-TORSIONAL..............06. 425
`FILTER GP-OIL. 2. eee 426
`HEAD GP-MOTOR.................22.5.005 427
`HYDRAULIC AR-PROPEL ................... 428
`LINES GP-PROPEL wieciss:a aussie secre seosies 429
`MOUNTING GP-DRIVE AXLE................ 435
`PLANETARY GP-FINAL DRIVE.............. 437
`POWER ‘TRAIN AR scecsancsesc sweats seen 439
`PUMP & MTG GP-PROPEL................. 440
`
`FRAME AND BODY ......................-.45. 442
`BUMPER GP-REAR icv cssiccr esis cee 442
`COVER 'GP-ACCESS i cusss sce sceeeeacanes 444
`DOOR GP-ACCESS...............20.20..02. 448
`ENCLOSURE GP-ENGINE................... 455
`ENCLOSURE GP-FRONT .............000005 456
`FLASHING GP viscnuescaaurarewamaonsenane casey 458
`FRAME! GP=MAIN.. encesec-nen ie eazecnoceeumceeyereserenrcnenes 459
`FRAME GP-UNDERCARRIAGE .............. 461
`GRILL GP-RADIATOR...................0... 465
`GUARD GP=BELT 01.02 sciae meee sn senia 467
`GUARD GP-BOTTOM ..... 2.6... eee eee eee ee 470
`GUARD GP-DRIVE SHAFT.................. 471
`GUIDE: GP-STEERING wnscccseorevcnsea eres 472
`HANDRAIL GP’ csc semers eames saan 473
`HOOD GP ao seonsace consarsincenniesneeieneiesoinieinteienese eiaannae 475
`IDLER GPEIRAGK 0 os as.cacsnaesanaeeee = eam 477
`LADDER GP esosusucniestereiieine tees 478
`LINES GP-GREASE i:c.cccc eee seer esses 482
`PANEL GP-SOUND SUPPRESSION ......... 484
`ROLLER GP-TRACK-SINGLE
`PLAN GE eo iccs ner comscaaemmire ames tenet 485
`SKI GP-AVERAGING. ..........0...00.200008 486
`SUPPORT GP-UNDERCARRIAGE ........... 488
`TRAGK GPiscavenciucewes aeaeienenieees aes 490
`TRAY GP-STORAGE....60. 00000 .000 008 eevee 492
`UNDERCARRIAGE AR...................... 493
`
`STEERING SYSTEM saa owrerne savin 494
`CYLINDER & MTG GP-STEERING........... 494
`CYLINDER GP-STEERING oiccscssaiesace aamsace 496
`
`LINES GP-STEERING esse exces owe weenie 498
`STEERING GP-MECHANICAL ............... 500
`
`HYDRAULIC! SYSTEM sscccwssensesiesecaacaans 502
`CYLINDER & MTG GP-AUGER.............. 502
`CYLINDER & MTG GP-CONVEYOR ......... 504
`CYLINDER & MTG GP-ELEVATION.......... 508
`CYLINDER & MTG GP-HOOD............... 509
`CYLINDER & MTG GP-HYDRAULIC......... 913
`CYLINDER & MTG GP-
`MOLDBOARD tessccoscossees sereeus eae 520
`CYLINDER & MTG GP-TENSIONER......... 522
`CYLINDER GP-HYDRAULIC ................. 525
`DRIVE GP-PUMP...................20005005 529
`FILTER & MTG GP-HYDRAULIC ............ 534
`PIETER: GP2O ML oe ccwsesiocmnaiwenerenatsie enue 536
`HEAD GP-PUMP .............00..0000 eee ee 537
`HYDRAULIC AR...........2 2.002 539
`HYDRAULIC AR-AUXILIARY .............0.... 539
`HYDRAULIC AR-CONVEYOR................ 540
`FAYDRAULIGHARRFAIN scncecweceaemse.sreaieonsece eeraess 540
`LINES GP-CONVEYOR..................... 541
`LINES GP-CYLINDERjisiscscers seus samen 543
`LINES GP-HYDRAULIC ............0.0220505 548
`LINES GP-HYDRAULIC FAN ................ 552
`LINES GP-LIFT CYLINDER.................. 554
`LINES GP-PUMPos.sseomesevecetwaas cea 558
`LINES GP-RETURN, 22 c0c0e0ecscenewescsen 561
`LINES GP-SWING CYLINDER............... 565
`LINES GP-TRACK TENSION ................ 567
`MANIFOLD & MTG GP-CONTROL........... 569
`MANIFOLD GP-CONTROL.................4. 578
`MOTOR & MOUNTING GP.................. 585
`MOTOR & MTG GP-VENTILATION .......... 592
`MOTOR GP-PISTON wieee0ecerccsweraes ceeien 593
`PUMP & MOTOR GP-HYDRAULIC........... 594
`PUMP & MOUNTING GP ................... 595
`PUMP & MTG GP-PISTON.................. 596
`PUMP GP-HYDRAULIC ...........0....2.... 601
`PUMP GP-PISTON: sesxisiserccwa swear causes 603
`ROTATING GP-MOTOR..............:0 0000s 611
`ROTATING GP-PUMP.... 0.000209 .eenee0- sence 613
`TANK & MTG GP-HYDRAULIC.............. 615
`TANK GP-HYDRAULIC..........0..2........ 616
`VALVE & MOUNTING GP... cece ewae sence 618
`VALVE & MTG GP-CONTROL............... 625
`VALVE & MTG GP-MANIFOLD .............. 628
`VALVE & MTG GP-REAR................... 629
`VALVE GP-BANK 4..............0.00.002005. 631
`VALVE GP-CONTROL ..............00 0c eee 633
`VALVE ‘GP-FLUSHING wicca acdeea ae cues 639
`VALVE GP-MOTOR CONTROL.............. 640
`VALVE GP-PUMP CONTROL................ 641
`VALVE GP-SOLENOID...................... 643
`
`KEBP6225-07
`
`TABLE OF CONTENTS A3
`
`CONFIDENTIAL BUSINESS INFORMATION, SUBJECT TO THE PROTECTIVE ORDER
`
`CATO000867
`(cid:38)(cid:59)(cid:16)(cid:19)(cid:28)(cid:26)(cid:28)(cid:38)(cid:17)(cid:19)(cid:19)(cid:19)(cid:25)
`CX-0979C.0006
`
`

`

`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 8 of 254 PageID #: 17423
`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 8 of 254 PagelD #: 17423
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`NAME
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`PAGE
`
`NAME
`
`PAGE
`
`TABLE OF CONTENTS
`
`WINDOW GP..............0....005.0 02 eee 790
`
`SERVICE EQUIPMENT AND
`SUPPEIES ssc atwiaesieticaee eeeacesee es 798
`BIT=FOOQL. s.c0me: ese csinannamercine me 798
`FILM GP-INTERNATIONAL.............0005. 799
`FL PHS. a
`ere erecesernce atiemonseantemenesateceisan peecetess 801
`KIT-GASKET isnc as ssao eins ass oka e es 803
`PLATE & FILM GPbsccocsd cccccsoscee reise 805
`REEL.::(GP-HOSE «6:00:00: aeanswerneremawsieeciesens 811
`REEL GP-WASHDOWN HOSE .............. 812
`TOOL GPucsuceieses yea eS 814
`TOOL GP-HAND. sisiccevsarsarsees sweeties 815
`
`PART NUMBER INDEX............00:ceeeee eee B1
`
`ANTISLAB & MOUNTING GP ............... 644
`BELT TENSIONER GP...................... 646
`BIT AS-CUTTER:. sues tiene sans 649
`BIT GP-ROTARY CUTTER .................. 651
`BETS UTTER scp cusncemsiunnieraemerarenemreressonieas 652
`CABLE GP-CONVEYOR..................... 654
`CHAMBER GP-MIXING..........00.0...00000. 655
`CONVEYOR: AR i siisvaaieaccnmaeaaiates 657
`CONVEYOR AR-SECOND STAGE........... 657
`GONVEYOR GRY on ccesce ern srmuenainseeseenenrenneemmayess 658
`DRIVE 'GP-ROTOR sssperieecingcinves ieee. 672
`HUBUGP-SHAPT woiscoscincsccnanto arses. 675
`KIT-CUTTER-BIT, cisco cinnecesescwaeaerecns 678
`LINES GP-CONVEYOR MOTOR............. 686
`LINES: GP-MOTOR scnierveidensenices wena 690
`MOLDBOARDIGR:
`icinnanccimnannnimocaeaime. 694
`MOTOR GP-POWER ADJUSTER............ 696
`MOUNTING GP-AUX DRIVE
`MOTOR siscaccnas minora cee 698
`MOUNTING GP-COUPLING ..............05. 699
`PIVOT GP-CONVEYOR .......-.0000 sere ues 700
`PLATE GP-ROTOR ...................22--5% 701
`ROTOR GP) orscaiorsassmieia sees mais 703
`
`tet teteree etree es 710
`PUR cy105(Ee Wi eareeetetetetcenee nesta eenvateeerest
`PNEUMATIC AR..................2.0.000055 710
`TANK: GPAAIR ecaunianiecewia pewrcee nies 711
`
`WATER SYSTEM...............2.0..2.5.002055 713
`BAR GP-SPRAY.............200..2002 eee eee 713
`FILTER & MTG GP-WATER SPRAY ......... 719
`LINES GP-WATER FILTER.................. 720
`LINES GP-WATER SPRAY................5. 723
`PUES: GR a essute aieae saat tn iaeaema cea 727
`PUMP GP-WATER SPRAY ..............2.... 729
`SPRAY: AR-WATER« cc:u:20 00a auwecer sean 734
`SPRAY: GP-WATER ws esiereereneme eacemues 736
`VALVE GP-FLOW CONTROL................ 742
`VALVE GP-MANUAL.......0..0..000.0..020.5. 744
`
`OPERATOR STATION..............0 cece eens 746
`CANOPY OAR cena an gee ans cies aae se aaa 746
`CANOPY GP sc2c eee neces 747
`CONSOLE GP-INSTRUMENT................ 749
`CONSOLE GP-OPERATOR.............-.... 754
`COVER & PLUG GP ..................2.... 766
`DISPLAY (GP-MONITOR esc wim sis 167
`GUARD GP-VANDALISM..............0.0005 775
`MIRROR GP .......... ccc cess eee renee eeeeee 776
`PLATFORM GP-OPERATOR..............+5- 778
`DEAT (GP scars seneiae as Rae IRENE 780
`SEAT GP-SUSPENSION. sactacucssiir nena 787
`UMBRELLA GP i... cocoa somesenescst amore ners 789
`
`A4
`
`TABLE OF CONTENTS
`
`KEBP6225-07
`
`CONFIDENTIAL BUSINESS INFORMATION, SUBJECT TO THE PROTECTIVE ORDER
`
`CATO000868
`(cid:38)(cid:59)(cid:16)(cid:19)(cid:28)(cid:26)(cid:28)(cid:38)(cid:17)(cid:19)(cid:19)(cid:19)(cid:26)
`CX-0979C.0007
`
`

`

`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 9 of 254 PageID #: 17424
`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 9 of 254 PagelD #: 17424
`
`GENERAL INFORMATION
`
`organized alphabetically by part description.
`
`1. MACHINE IDENTIFICATION
`
`Identification
`Cat machines are identified by Product
`Numbers
`(PIN). Some components
`included in
`a
`machine may be identified by Serial Numbers (S/N).
`Typical components
`that will be serialized include
`engines,
`transmissions, bulldozers, and rippers. The
`machine
`and
`engine
`are
`further
`identified
`by
`arrangement numbers and in some cases modification
`numbers. These numbers are shown on the product
`identification plate(s) and on the master plate in the
`operator's compartment.
`
`Cat dealers need all of these numbers to determine
`accurate parts identification.
`
`Product
`the Cat
`2001
`First Quarter
`Effective
`Identification Number
`(PIN) changed from 8 to 17
`characters.
`In an effort to provide uniform equipment
`identification,
`Caterpillar
`and
`other
`construction
`equipment manufacturers are moving to comply with the
`latest version of the product
`identification numbering
`standard. Non-road machine PINs are defined by ISO
`10261. The new PIN format will apply to all Cat
`machines and generator sets. The PIN plates and frame
`marking will display the 17 character PIN. The new
`format will looklike the following:
`
`*CATO789BG 6$L12345*
`
`b066
`
`Components such as engines, transmissions, axles, etc.
`and work tools will continue to use an 8 character Serial
`Number(S/N).
`
`2. ORDERING PARTS
`
`When replacement parts are required for this
`product Caterpillar recommendsusing Caterpillar
`replacementparts or parts with equivalent spec-
`ifications including, but not limited to, physical
`dimensions,type, strength and material.
`
`Failure to heed this warning can lead to prema-
`ture failures, product damage, personal injury or
`death.
`
`Quality Cat replacement parts are available from Cat
`dealers throughout the world. Their parts inventories are
`up to date and include all parts normally required to
`protect your investment in Cat machines. Dealers may
`offer
`repair kits or
`remanufactured parts
`to allow
`selection of the most effective repair alternative for a
`particular situation. When ordering parts, your order
`should specify the quantity, part number, part name, and
`the serial number/product identification number of the
`machine for which the parts are needed.
`
`3. PARTS MANUAL ORGANIZATION
`
`is presented as
`information in this manual
`Product
`"information
`elements"
`that
`represent
`all
`of
`the
`components for the specific model. Engine Arrangement
`and Seat Group are examples of information elements.
`The information elements are organized alphabetically
`by part name and secondarily by part number within
`each major section of the manual.
`
`Where:
`
`4. TABLE OF CONTENTS
`
`1. Caterpillar's World Manufacturing Code (characters 1-
`3)
`
`2. Machine Descriptor (characters 4-8)
`
`3. Check Character (character 9)
`
`4. Machine Indicator Section (MIS) or Product Sequence
`Number
`(characters 10-17). These were previously
`referred to as the Serial Number.
`
`Machines and generator sets produced before First
`Quarter 2001 will maintain their 8 character PIN format.
`
`A table of contents (TOC) is found at the beginning of the
`manual. The TOC lists each section of the manual with a
`complete list of all
`information elements organized as
`they appear in the manual. Page numbers are provided
`for quick reference to detailed parts
`identification
`illustrations and serviceable consistlists.
`
`5. MAINTENANCE PARTS INDEX
`
`the
`near
`located
`Index,
`The Maintenance Parts
`references most frequently
`beginning of the manual,
`used maintenance part numbers, providing description,
`quantity, usage and page number. This information is
`
`KEBP6225-07
`
`GENERAL INFORMATION
`
`A5
`
`CONFIDENTIAL BUSINESS INFORMATION, SUBJECT TO THE PROTECTIVE ORDER
`
`CATO000869
`(cid:38)(cid:59)(cid:16)(cid:19)(cid:28)(cid:26)(cid:28)(cid:38)(cid:17)(cid:19)(cid:19)(cid:19)(cid:27)
`CX-0979C.0008
`
`

`

`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 10 of 254 PageID #: 17425
`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 10 of 254 PagelD #: 17425
`
`GENERAL_ INFORMATION
`
`6. INDEX
`
`The index located near the front of the manual is an
`alphabetical listing of all information elements included in
`the manual. Page numbers are provided for quick
`reference to detailed parts identification illustrations and
`serviceable consist lists.
`
`When necessary, illustrations contain reference letters
`(A, B, C etc.)
`that are intended to track lines and
`harnessesfrom onepoint to another. They are also used
`to show where to reconnectillustrations that have been
`separated.
`
`7. PART NUMBER INDEX
`
`13. ABBREVIATIONS AND SYMBOLS
`
`index listing all part numbers and the
`A numerical
`corresponding page number(s) appears at the back of
`the manual.
`
`8. CAPTIONS
`
`Captions located at the beginning of each information
`element identify the part number and part name along
`with additional descriptive information. PIN and S/N
`information found in each caption should be used to
`select correct information for a specific machine. Field
`replacement
`options,
`identification
`of
`optional
`attachment components, and where used ("part of")
`information is also provided.
`
`Thefirst line of a caption is shownin larger type font to
`indicate the beginning of an information element.
`Captions for additional pages that may be required to
`illustrate an information element will be shown in
`standard type font and will include the term (contd.).
`
`9. NON-SERVICED PARTS
`
`In some instancesit is necessary to display non-serviced
`parts that are a link to a lower level serviceable consist
`lists. These non-serviced part numbers are shown in
`italic type indicating that they are not available.
`
`O.D. - Outside Diameter
`|.D. — Inside Diameter
`A — Not Part Of This Group
`B - Use As Required
`C - Change From Previous Type
`D - Order By The Meter
`E — Order By The Centimeter
`F — Not Shown
`G - Order By The Inch
`| — Refer To Hydraulic Information System
`M — Metric Part
`R — Remfg Part May Be Available
`Y — SeparateIllustration
`Z — Not Serviced Separately
`
`14. DESCRIPTION OF TYPE CHANGES
`
`Type - A type is defined as any configuration change that
`requires an additional
`Information Element
`for an
`Arrangement, Group, or Assembly.
`If serial number
`breaks for types are not available, a type # ( Type 1,
`Type 2, etc.) will be displayed in the caption. These
`"type" changes are identified with a "C" note (change
`from previous type) in the Parts List. Only the "types" that
`apply to this Parts Manual will be included. Additional
`types may exist causing "C" notes to appear on an
`Information Element when no other types are shown.
`
`10. PARTS LIST REFERENCE NUMBERS
`
`15.<END>
`
` 12. ILLUSTRATION REFERENCE LETTERS
`
`Numbers shown in the Ref No column correspond to
`numbers used
`in
`the
`associated graphic(s). An
`alphabetic suffix may be added to a reference number to
`identify lower level consist items. Numbers shown in the
`Graphic Ref column refer to the graphic numberidentifier
`displayed in the lowerleft comer of eachillustration. The
`Graphic Ref number may be used in combination with
`the item Ref No to determine the correct part number.
`There may be intentional omission of a Ref No in a
`consistlist as information is updated to reflect the latest
`serviceable part numbers.
`
`11. INDENTED PART NAMES
`
`it is part of
`Whena part name is indented in a parts list,
`(included in)
`the group or assembly under whichit is
`indented.
`
`This symbol indicates the end of an information element.
`
`NOTE:
`
`Continuing improvement and advancement of product
`design may cause changes to your machine which may
`not be included in this publication. Whenever a question
`arises regarding your Cat product or this publication,
`please consult your Cat dealer for the latest available
`information.
`
`A6
`
`GENERAL INFORMATION
`
`KEBP6225-07
`
`CONFIDENTIAL BUSINESS INFORMATION, SUBJECT TO THE PROTECTIVE ORDER
`
`CAT0000870
`(cid:38)(cid:59)(cid:16)(cid:19)(cid:28)(cid:26)(cid:28)(cid:38)(cid:17)(cid:19)(cid:19)(cid:19)(cid:28)
`CX-0979C.0009
`
`

`

`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 11 of 254 PageID #: 17426
`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 11 of 254 PagelD #: 17426
`
`GENERAL INFORMATION
`
`=
`@E-3209 PLATFORM GP-CAB
`
`afelic
`
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`
`
`
`
`
`
`
`
`
`
`
`2of4
`
`AnW BOD)
`afelii
`SE-3299 PLATFORM GP-CAB jeontd)
`
`AZket)
`
`th ee
`x
`
`‘MECTION ed
`
`KEBP6225-07
`
`GENERAL INFORMATION
`
`A/
`
`CONFIDENTIAL BUSINESS INFORMATION, SUBJECT TO THE PROTECTIVE ORDER
`
`CAT0000871
`(cid:38)(cid:59)(cid:16)(cid:19)(cid:28)(cid:26)(cid:28)(cid:38)(cid:17)(cid:19)(cid:19)(cid:20)(cid:19)
`CX-0979C.0010
`
`

`

`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 12 of 254 PageID #: 17427
`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 12 of 254 PagelD #: 17427
`
`REPAIR ALTERNATIVES
`
`REMANUFACTURED COMPONENTS
`
`As an option when making repairs consider Cat Remanufactured Components. Components that are available through
`the Cat Remanufactured Program are identified three waysin the parts book:
`
`*
`*
`*
`
`with the letter R in the note field ofthe partslist
`with an R* at the beginning ofthe first line of the caption
`with an *R at the end ofthe first line of the caption
`
`Typical components included in the Remanufacturing Program include:
`
`
`
`ALTERNATORS
`CONNECTING RODS
`CRANKSHAFTS- UNDERSIZE
`CRANKSHAFTS - UPGRADE TO NEW
`CYLINDER HEADS
`
`ELECTRONIC CONTROL MODULES (ECM)
`ELECTRONIC SENSORS
`FUEL INJECTORS
`FUEL NOZZLES
`FUEL PUMPS
`GOVERNORS
`OIL PUMPS
`PISTONS
`SHORT BLOCKS
`STARTERS
`TURBOCHARGERS- COMPLETE
`TURBOCHARGER CARTRIDGES
`WATER PUMPS
`
`Cat Remanufactured engines for many engine arrangements arealso available.
`
`A8
`
`REPAIR ALTERNATIVES
`
`KEBP6225-07
`
`CONFIDENTIAL BUSINESS INFORMATION, SUBJECT TO THE PROTECTIVE ORDER
`
`CAT0000872
`(cid:38)(cid:59)(cid:16)(cid:19)(cid:28)(cid:26)(cid:28)(cid:38)(cid:17)(cid:19)(cid:19)(cid:20)(cid:20)
`CX-0979C.0011
`
`

`

`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 13 of 254 PageID #: 17428
`Case 1:17-cv-00770-JDW Document 222-1 Filed 10/05/23 Page 13 of 254 PagelD #: 17428
`
`SUPPLEMENTAL COOLANT ADDITIVES
`
`CUSTOMER BENEFITS:
`
`Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
`Provides measured coolant conditioner.
`
`DESCRIPTION:
`
`Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
`be addedto all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
`antifreeze, like Cat DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to
`the system is dependent on the capacity of the system.
`
`The SCAforinitial fill is provided as a liquid. SCA's for maintenanceintervals are available in liquid form and as a spin-
`on element. (No Spin-on available for 3600 Family of Engines)
`
`NOTE:
`
`The amount of SCA addedatinitial fill is not the same as the amount added at maintenanceintervals.
`
`The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
`D4985 or ASTM D5345 Specifications.
`
`NOTE:
`
`For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
`
`PARTS NEEDED:
`
`() Indicates quantity required.
`
`Cooling System Capacity
`Liters
`Gallons
`
`22-30
`
`30-38
`
`38-49
`49-64
`
`64-83
`
`83-114
`
`114-163
`
`463-242
`
`(6-8)
`
`(8-10)
`
`(10-13)
`(13-17)
`
`(17-22)
`
`(22-30)
`
`(30-43)
`
`(43-64)
`
`Liquid SCAatInitial Fill
`
`3P-2044 (1)
`
`3P-2044(1)
`BV-3542 (1)
`
`3P-2044 (1)
`8T-1589(1)
`3P-2044 (2)
`
`3P-2044 (2)
`8T-1589 (1)
`
`3P-2044(3)
`8T-1589(1)
`
`3P-2044 (5)
`
`3P-2044 (8)
`
`Ds
`Liquid SCA at
`Maintenance
`
`6V-3542 (1)
`
`111-2372 (1)
`
`:
`;
`Spin-on SCA Maintenance
`Element
`
`111-2370 (1)
`
`111-2369 (1)
`
`111-2372 (1)
`
`111-2369 (1)
`
`8T-1589 (1)
`
`111-2372 (1)
`6V-3542 (1)
`
`3P-2044 (1)
`
`3P-2044 (1)
`6V-3542 (1)
`
`3P-2044 (2)
`
`9QN-3368 (1)
`
`111-2371 (1)
`
`9QN-3718 (1)
`
`111-2371 (2)
`
`QN-3718 (2)
`
`
`
`* Normal maintenanceperiod is 250 hrs. See your Operation and Maintenance Manual for complete coolant
`maintenanceinstructions.
`
`KEBP6225-07
`
`SUPPLEMENTAL COOLANT ADDITIVES
`
`AQ
`
`CONFIDENTIAL BUSINESS INFORMATION, SUBJECT TO THE PROTECTIVE ORDER
`
`CAT0000873
`(cid:38)(cid:59)(cid:16)(cid:19)(cid:28)(cid:26