Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 1 of 21 PageID #: 27746
`260
`M0072006-02
`Testing and Adjusting
`
`10. Move engine start switch (20) to the OFF
`position.
`
`i07162350
`
`Leg Lift Solenoid Current -
`Calibrate
`SMCS Code: 5479-524
`A WARNING
`Diesel engine exhaust contains products of com-
`bustion which may cause personal injury.
`
`Always start and operate the engine in a well ven-
`tilated area, and, if in an enclosed area, vent the
`exhaust to the outside.
`
`A WARNING
`Personal injury can result from rotating and mov-
`ing parts. Stay clear of all rotating and moving
`parts.
`
`Never attempt adjustments while the machine is
`moving or the engine is running unless otherwise
`specified.
`
`The machine must be parked on a level surface
`and the engine stopped.
`
`Attach a "Do Not Operate" or similar warning tag
`to the start switch and controls before servicing,
`repairing, or making adjustments to the machine.
`
`A WARNING
`Personal injury or death can result from sudden
`machine movement.
`
`Sudden movement of the machine can cause in-
`jury to persons on or near the machine.
`
`To prevent injury or death, make sure that the
`area around the machine is clear of personnel
`and obstructions before operating the machine.
`
`Specifications
`Table 66
`
`Machine Test Parameters
`
`Date
`
`Product or Component SN
`
`Measurement
`Location
`
`Minimum hydraulic
`oil temperature for
`test
`
`Measurement
`
`Actual
`
`38 °C (100 °F)
`
`Illustration 520
`
`g06305727
`
`6. Tap "Disabled" (27) to disable the rear steering.
`
`7. Press button (29) next to return icon (28) to return
`to the "Settings" screen.
`
`_cad
`
`SteeringAdj sl
`
`Illustration 521
`
`g06232616
`
`8. Tap "Steering Adjust" (30).
`
`Illustration 522
`
`g06305913
`
`9. Enter "Steering Adjust" screen. Set rear steering
`angle (31) to zero.
`
`CONFIDENTIAL
`
`CAT-770_022108
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 2 of 21 PageID #: 27747
`M0072006-02
`261
`Testing and Adjusting
`
`Introduction
`This procedure calibrates the currents for the rear leg
`solenoids. Perform this procedure to synchronize the
`lift cylinders for the rear legs. Also perform this
`procedure if a rear leg solenoid has been replaced.
`Required Tools
`
`Illustration 523
`
`Table 67
`
`g06227264
`
`Required Tools
`
`Tool
`
`Item Qty
`
`Part
`Number
`
`Description
`
`B
`
`A
`
`B
`
`B1
`
`B2
`
`B3
`
`1
`
`1
`
`1
`
`1
`
`1
`
`Laptop Computer with
`Cat ® ET Software
`
`466-6258
`
`Communication Adapt-
`er Gp
`
`317 -7485
`
`370-4617
`
`457-6114
`
`Communication
`Adapter
`
`Cable As
`
`Cable As
`
`1. Connect Tool (B2) and Tool (B3) to Tool (B1).
`
`2. Connect Tool (B2) to the USB port on Tool (A).
`Calibration Preparation
`1. Drive the machine to a smooth horizontal surface.
`
`Illustration 524
`
`g06228671
`
`2. Move propel lever (1) into the maximum position
`opposite of the direction of travel. The farther the
`lever is moved, the faster the machine will stop.
`Release the lever.
`
`3. Verify that the parking brake is engaged by
`checking parking brake indicator (2). The parking
`brake should activate automatically when the
`machine is stopped. If the parking brake is not
`active, use propel lever (1) to stop the machine
`completely.
`
`Illustration 525
`
`g06228685
`
`4. Ensure that the conveyor system is deactivated.
`The indicator light next to the button should be off.
`If the conveyor system is operating, push
`conveyor drive on/off button (5) to deactivate.
`
`5. Ensure that the water spray system is deactivated.
`The indicator light next to the button should be off.
`If the water spray system is operating, push water
`spray button (3) to deactivate.
`
`6. Ensure that the vacuum dust control system, if
`equipped, is deactivated. The indicator light next
`to the button should be off. If the vacuum dust
`control system is operating, push vacuum dust
`control button (4) to deactivate.
`
`CONFIDENTIAL
`
`CAT-770_022109
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 3 of 21 PageID #: 27748
`262
`M0072006-02
`Testing and Adjusting
`
`Illustration 526
`
`906228728
`
`Illustration 528
`
`906229133
`
`7. Ensure that the rotor system is deactivated.
`Indicator light next to the button should be off. If
`the rotor system is operating, push rotor button (6)
`to deactivate.
`
`10. Observe level indicator (8). If the indicator shows
`"0" go to Step 12. If the indicator does not show "0"
`, go to Step 11.
`
`Illustration 527
`
`906228737
`
`8. Use conveyor buttons (7) to center the conveyor.
`9. Use propel lever (1) to center the front tracks.
`
`Illustration 529
`
`906229150
`
`11. Use rear leg height switches (9) and (10) to level
`the rear of the machine. Level indicator (8) will
`show "0" when the rear of the machine is level.
`Make sure that the rotor does not contact the
`ground during this step.
`
`CONFIDENTIAL
`
`CAT-770_022110
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 4 of 21 PageID #: 27749
`M0072006-02
`263
`Testing and Adjusting
`
`Calibration Procedure
`Note: The machine may move during this calibration.
`Make sure that the test area around the machine is
`clear of personnel and obstructions.
`
`1. Move engine start switch (12) to the START
`position. Release the switch when the engine
`starts.
`
`2. Operate the engine at low idle for a few minutes.
`Press throttle control button (11) to operate the
`engine in high idle. The high idle indicator light
`should be on.
`
`Illustration 530
`
`g06229152
`
`12. Ensure that the engine is operating in low idle.
`The high idle indicator light should be off. If this
`indicator is illuminated, press throttle control
`button (11) to operate the engine in low idle.
`
`94.
`
`thl
`
`84•F X14
`
`Eng Cool Tow
`
`88•F (31
`
`La ac
`
`A's Inlet Temp
`
`Illustration 533
`
`g06230743
`
`3. Monitor hydraulic oil temperature (14) on the
`operator display. Operate the machine until the oil
`temperature reaches the test temperature listed in
`the "Specifications" section.
`
`4. Start Cat ° ET.
`
`Illustration 531
`
`g06229156
`
`13. Move engine start switch (12) to the OFF
`position.
`
`Illustration 532
`
`g06230735
`
`14. Connect Tool (A) to diagnostic connector (13).
`
`CONFIDENTIAL
`
`CAT-770_022111
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 5 of 21 PageID #: 27750
`264
`M0072006-02
`Testing and Adjusting
`
`ai Cat Electronic Techn clan 2017C v1.0-136 (Build 1909)
`tag,,,::, Servi,
`Help
`
`Cat Electronic Techniaian
`
`Select one of the following ECMs
`
`1 le
`
`Grade Control R8410
`
`9 PM300 lSYE16544
`rroduct Link Elite (01900101)
`Machine Control PM300 (NJ90r 01)
`Upper Movable Display (0J900101)
`Engine #1 Ahertreatment Controller
`Diesel Exhaust Fluid Controller 111
`Upper Fixed Display (t/J900101)
`
`L3 ]
`
`Cancel
`
`1 is iog communication
`
`Illustration 534
`
`5. Select "Machine Control PM300" (15) from the
`ECM list. Click "OK" button (16).
`
`g06237127
`
`CONFIDENTIAL
`
`CAT-770_022112
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 6 of 21 PageID #: 27751
`M0072006-02
`265
`Testing and Adjusting
`
`© .Cat Elect.. Technic's° 20170 V.t.0-136
`19
`File
`',hew Diagnostics
`Intonation I Service; -.dares Help
`
`Qi
`Sunryurat..m
`Copy ConDguratien
`
`T7 ,
`
`*ndverdziSen4""pw
`
`— 2.1 Transmission PM300 114.1
`— NO Grade Control RB410
`C9 PM300 (SYE16547)
`— *
`— 11181 Product Link Elite (t1J900Nr-----
`—
`Machine Control PM300 (6J900101)
`- -1
`Upper Movable Display INJ900101l
`— 411 Engine #1 Aftertreaunent Controller
`—1 Diesel Exhaust Fluid Controller 41
`Upper Fixed Display (0J900101)
`— *
`
`15. 7 iglfi
`
`-ail
`
`Description
`beton PM300 (N.1900101)
`duct ID
` Pan Number
`
`—ECM Serial Number
`ber
`—Software GrOtql Part
`—Software Group Release Date
`
`7 Grade Control RB410
`—ECM Part Number
`—ECU
`Number
`—Software Group Part Number
`Software Group Release Date
`—Software Group Deectipdon
`—ApplekatiOnSolWreni,Part NuMber
`P C9 PM300 (SYE16547)
`—Equipment 10
`—Engine SWIM Member
`—ECM Part Number
`I Nuntbou.
`—Software Group Part Number
`Release Date
`—Software Group DescrIpdon
`—Operator Inducers"
`laden Configuration
`Product Link Enka (
`Product ID
`Machine>SeriallNmber
`Equipment 03
`11 PastNimrbey
`ECM &oriel Number
`
`01)
`
`Value
`
`NJ900101
`59580-00
`04976068WC
`725781-10
`U82017
`old Planer Trans ECM
`
`9.2017.04
`446J02711%.0
`15.318340
`UL2014
`Paver Control System
`528.724740
`
`NJ900101
`SYE16547
`176020.00
`30666359VJ
`181536-00
`16
`Pi13110Z9
`
`NJ900101
`
`PII312NRC
`
`17;265TR
`
`Illustration 535
`
`6. Click "Service" (17) menu, and select
`"Calibrations" (18).
`
`ransmissionPAL300 04190=13
`
`806230763
`
`CONFIDENTIAL
`
`CAT-770_022113
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 7 of 21 PageID #: 27752
`266
`M0072006-02
`Testing and Adjusting
`
`la Cat Reearoe T
`File Vieth Cann
`
`LE] 11, 1, 111, =
`i i it:l
`Newt ,o H ,tions
`tve701
`C olIhr 11,11
`-Leg LH
`Product Link Elite g:a30,401)
`C9 PIVI300 SYEI6547)
`ing Calibration
`',lector Trim Calibration
`Engine Cooling Fan Calibration
`
`fli
`
`Illustration 536
`
`7. Choose "Leg Lift Solenoid Calibrations" (20) from
`"Available ECM(s)" list (19). Click "Start" button
`(21).
`
`tented LLM notification
`
`g06239629
`
`CONFIDENTIAL
`
`CAT-770_022114
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 8 of 21 PageID #: 27753
`M0072006-02
`267
`Testing and Adjusting
`
`Egi Cat Electronic Technician 2017C .,.0-136 iBuild
`
`Drive Pump Solenoid Calibrations
`
`0-
`
`!WARN11
`
`!WARNING!
`
`DO NOT PROCEED WITH THIS CALIBRATION UNLESS YOU HAVE READ AND
`UNDERSTAND THE FOLLOWING INSTRUCTIONS AND WARNINGS.
`FAILURE TO FOLLOW THE INSTRUCTIONS OR HEED THE WARNINGS COULD RESULT Itl
`INJURY OR DEATH.
`
`THIS CALIBRATION WILL CAUSE/CREATE AUTOMATIC MACHINE MOVEMENT.
`
`THIS CALIBRATION MAY BE ABORTED BY ONE OF THE FOLLOWING:
`MOVING THE JOYSTICK TO NEUTRAL.
`CLICKING THE CANCEL BUTTON
`
`BEFORE CALIBRATING,
`- DISENGAGE ROTOR DRIVE
`- PARK THE MACHINE IN AN OPEN AREA ON LEVEL GROUND.
`SUPPORT MACHINE WEIGHT EVENLY ON ALL FOUR LEGS AND ENSURE ROTOR IS
`NOT IN CONTACT WTH THE GROUND.
`- CLEAR ALL PERSONNEL FROM THE MACHINE AND FROM THE AREA.
`
`Active Code, [1]
`
`Mtivo Ft,
`
`[0]
`
`Flog, [41
`
`Illustration 537
`
`g06230780
`
`8. Read and understand the on-screen warnings and
`instructions.
`
`9. Fulfill the requirements on the display screen, and
`click "OK" button (22).
`
`10. Click the "Begin" button.
`
`11. Follow the steps on Cat ® ET to calibrate the leg
`solenoids. Exit Cat ® ET after the calibration is
`complete.
`
`12. Move engine start switch (12) to the OFF
`position.
`
`13. Remove the tooling from diagnostic connector
`(13).
`
`i07162657
`
`Rear Leg Leveling - Calibrate
`SMCS Code: 7224-524
`A WARNING
`Diesel engine exhaust contains products of com-
`bustion which may cause personal injury.
`
`Always start and operate the engine in a well ven-
`tilated area, and, if in an enclosed area, vent the
`exhaust to the outside.
`
`A WARNING
`Personal injury can result from rotating and mov-
`ing parts. Stay clear of all rotating and moving
`parts.
`
`Never attempt adjustments while the machine is
`moving or the engine is running unless otherwise
`specified.
`
`The machine must be parked on a level surface
`and the engine stopped.
`
`Attach a "Do Not Operate" or similar warning tag
`to the start switch and controls before servicing,
`repairing, or making adjustments to the machine.
`
`A WARNING
`Personal injury or death can result from sudden
`machine movement.
`
`Sudden movement of the machine can cause in-
`jury to persons on or near the machine.
`
`To prevent injury or death, make sure that the
`area around the machine is clear of personnel
`and obstructions before operating the machine.
`
`CONFIDENTIAL
`
`CAT-770_022115
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 9 of 21 PageID #: 27754
`268
`M0072006-02
`Testing and Adjusting
`
`Specifications
`Table 68
`
`Machine Test Parameters
`
`Date
`
`Product or Component SN
`
`Measurement
`Location
`
`Minimum hydraulic
`oil temperature for
`test
`
`Measurement
`
`Actual
`
`38 °C (100 °F)
`
`g06240714
`Illustration 538
`The bubble in Tool (A) moves left. Machine (B) tilts
`right.
`(A) Bubble in Tool (A)
`(B) Tilt of the machine hood
`
`g06240720
`Illustration 539
`The bubble in Tool (A) does not tilt in either direction.
`Machine (B) stays level.
`(A) Bubble in Tool (A)
`(B) Tilt of the machine hood
`
`g06240722
`Illustration 540
`The bubble in Tool (A) moves right. The machine tilts
`left.
`(A) Bubble in Tool (A)
`(B) Tilt of the machine hood
`
`Table 69
`
`Response of the Bubble in Tool (A) and the Horizon-
`tal Tilt of the Machine
`
`The bubble in
`Tool (A)
`moves left.
`The machine
`tilts right. Re-
`fer to Illustra-
`tion 538 .
`
`Left leg is
`faster
`
`Right leg is
`faster
`
`The bubble in
`Tool (A) does
`not tilt in ei-
`they direction.
`The machine
`stays level.
`Refer to Illus-
`tration 539 .
`
`Both legs
`have the
`same velocity
`
`Both legs
`have the
`same velocity
`
`The bubble in
`Tool (A)
`moves right.
`The machine
`tilts left. Refer
`
`to Illustration
`540 .
`
`Right leg is
`faster
`
`Left leg is
`faster
`
`Rear legs
`raise button
`pressed
`
`Rear legs
`lower button
`pressed
`
`Introduction
`This procedure determines if the right and left side of
`the machine raises and lowers at an equal rate. Use
`the calibration procedure to synchronize the speed of
`the right and left rear leg cylinders.
`Required Tools
`Table 70
`
`Required Tools
`
`Tool
`
`Item Qty
`
`Part
`Number
`
`Description
`
`A
`
`1
`
`122 cm (48 inch) Spirit
`Beam Level
`
`Machine Preparation
`1. Drive the machine to a smooth horizontal surface.
`
`CONFIDENTIAL
`
`CAT-770_022116
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 10 of 21 PageID #: 27755
`M0072006-02
`269
`Testing and Adjusting
`
`Illustration 541
`
`g06228671
`
`Illustration 543
`
`g06228728
`
`2. Move propel lever (1) into the maximum position
`opposite of the direction of travel. The farther the
`lever is moved, the faster the machine will stop.
`Release the lever.
`
`3. Verify that the parking brake is engaged by
`checking parking brake indicator (2). The parking
`brake should activate automatically when the
`machine is stopped. If the parking brake is not
`active, use propel lever (1) to stop the machine
`completely.
`
`7. Ensure that the rotor system is deactivated.
`Indicator light next to the button should be off. If
`the rotor system is operating, push rotor button (6)
`to deactivate.
`
`Illustration 544
`
`g06228737
`
`8. Use conveyor buttons (7) to center the conveyor.
`
`9. Use propel lever (1) to center the front tracks.
`
`Illustration 542
`
`g06228685
`
`4. Ensure that the conveyor system is deactivated.
`The indicator light next to the button should be off.
`If the conveyor system is operating, push
`conveyor drive on/off button (5) to deactivate.
`
`5. Ensure that the water spray system is deactivated.
`The indicator light next to the button should be off.
`If the water spray system is operating, push water
`spray button (3) to deactivate.
`
`6. Ensure that the vacuum dust control system, if
`equipped, is deactivated. The indicator light next
`to the button should be off. If the vacuum dust
`control system is operating, push vacuum dust
`control button (4) to deactivate.
`
`CONFIDENTIAL
`
`CAT-770_022117
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 11 of 21 PageID #: 27756
`270
`M0072006-02
`Testing and Adjusting
`
`Illustration 545
`
`906240212
`
`Illustration 547
`
`906240365
`
`10. Use rear legs raise button (8) and front legs raise
`button (9) to raise the machine to full height. Now
`use rear legs lower button (10) and front legs
`lower button (11) to lower the machine
`approximately 25.4 mm (1 inch). This step will
`equalize the leg cylinders.
`
`13. Observe level indicator (14). If the indicator
`shows "0" go to Step 15. If the indicator does not
`show "0" , go to Step 14.
`
`Illustration 548
`
`906240366
`
`14. Use rear leg height switches (15) and (16) to level
`the rear of the machine. Level indicator (14) will
`show "0" when the rear of the machine is level.
`Make sure that the rotor does not contact the
`ground during this step.
`
`Illustration 546
`
`906240363
`
`11. Ensure that the right side plate and the left side
`plate are in the float mode. The indicator light
`under each side plate lower buttons (12) and (13)
`should be on. If either side plate is locked, push
`the corresponding side plate button.
`12. Place protective material under the rotor to
`prevent damage to the rotor bits or the work
`surface.
`
`CONFIDENTIAL
`
`CAT-770_022118
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 12 of 21 PageID #: 27757
`M0072006-02
`271
`Testing and Adjusting
`
`Calibration Procedure
`
`Rear Leg Raise Calibration
`
`1. Move engine start switch (18) to the START
`position. Release the switch when the engine
`starts.
`
`2. Operate the engine at low idle for a few minutes.
`Press throttle control button (17) to operate the
`engine in high idle. The high idle indicator light
`should be on.
`
`Illustration 549
`
`g06233149
`
`15. Ensure that the engine is operating in low idle.
`The high idle indicator light should be off. If this
`indicator is illuminated, press throttle control
`button (17) to operate the engine in low idle.
`
`Illustration 552
`
`g06240157
`
`3. Monitor hydraulic oil temperature (19) on the
`operator display. Operate the machine until the oil
`temperature reaches the test temperature listed in
`the "Specifications" section.
`
`4. Use rear legs lower button (10) to lower the
`machine until the side plates are 50.8 mm (2 inch)
`above the work surface.
`
`Illustration 550
`
`g06233380
`
`16. Move engine start switch (18) to the OFF
`position.
`
`Illustration 551
`
`g06239650
`
`17. Place Tool (A) across the rear edge of the top
`engine access door.
`
`Illustration 553
`
`g06240161
`
`5. On the display screen, press button (20) next to
`unlock icon (21). The lock icon will change from
`green to gray.
`
`CONFIDENTIAL
`
`CAT-770_022119
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 13 of 21 PageID #: 27758
`272
`M0072006-02
`Testing and Adjusting
`
`Illustration 554
`
`g06240163
`
`Illustration 557
`
`g06240204
`
`6. Press machine button (23) next to machine setting
`icon (22) to open the "Machine Settings" menu.
`
`9. On the "Rear Leg Leveling" screen, set all four leg
`adjustments to 80% (26). This action should
`slightly overdrive each of the leg valves.
`
`Illustration 555
`
`g06240180
`
`7. Press "Settings" (24).
`
`ri Load Control
`Oft Steering Adjust
`
`Illustration 556
`
`g06240187
`
`8. Press "Rear Leg Leveling" (25).
`
`Illustration 558
`
`g06240384
`
`10. Press rear leg raise button (8) and check the
`relative speed of the rear legs. Note which leg is
`faster. Refer to the "Specifications" section to
`interpret the cylinder response.
`
`11. Press rear leg lower button (10) to lower the
`machine until the side plates are 50.8 mm (2 inch)
`above the work surface.
`
`Note: Make sure that the bubble is still centered in
`Tool (A). If necessary use rear leg height buttons (15)
`and (16) to level the machine.
`
`12. On the "Rear Leg Leveling" screen, tap the "2
`button for the fastest leg until value reaches 5%
`less than the starting value.
`
`13. Press rear leg raise button (8) and check the
`relative speed of the rear legs. Note the position of
`the bubble in Tool (A).
`
`CONFIDENTIAL
`
`CAT-770_022120
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 14 of 21 PageID #: 27759
`M0072006-02
`273
`Testing and Adjusting
`
`14. Continue Step 11 through Step 12 until the
`bubble in Tool (A) starts to tilt away from the
`fastest leg.
`
`Note: On the "Rear Leg Leveling" screen, lower the
`value in 5% increments until the faster leg is slightly
`slower. Then increase the value by 2% increments
`until the relative speed of the legs is approximately
`equal.
`
`15. Repeat Step 8 through Step 13 for the other rear
`leg.
`
`Rear Leg Lower Calibration
`
`1. Move engine start switch (18) to the START
`position. Release the switch when the engine
`starts.
`
`2. Operate the engine at low idle for a few minutes.
`Press throttle control button (17) to operate the
`engine in high idle. The high idle indicator light
`should be on.
`
`3. Monitor hydraulic oil temperature (19) on the
`operator display. Operate the machine until the oil
`temperature reaches the test temperature listed in
`the "Specifications" section.
`
`Illustration 559
`
`g06240212
`
`4. Use rear legs raise button (8) and front legs raise
`button (9) to raise the machine to full height. Now
`use rear legs lower button (10) and front legs
`lower button (11) to lower the machine
`approximately 25.4 mm (1 inch). This step will
`equalize the leg cylinders.
`
`Illustration 560
`
`g06240366
`
`5. Use rear leg height switches (15) and (16) to
`adjust the machine so the bubble is centered in
`Tool (A).
`
`Illustration 561
`
`g06240163
`
`6. Press machine button (23) next to machine setting
`icon (22) to open the "Machine Settings" menu.
`
`Illustration 562
`
`g06240180
`
`7. Press "Settings" (24).
`
`CONFIDENTIAL
`
`CAT-770_022121
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 15 of 21 PageID #: 27760
`274
`M0072006-02
`Testing and Adjusting
`
`11. Press rear leg raise button (8) to raise the
`machine then lower the machine approximately
`25.4 mm (1 inch).
`
`Note: Make sure that the bubble is still centered in
`Tool (A). If necessary, use rear leg toggle switches to
`level the machine.
`
`12. On the "Rear Leg Leveling" screen, tap the "2
`button for the fastest leg until value reaches 5%
`less than the starting value.
`
`13. Press rear leg lower button (10) and check the
`relative speed of the rear legs. Note the position of
`the bubble in Tool (A).
`
`14. Continue Step 12 through Step 13 until the
`bubble in Tool (A) starts to tilt away from the
`fastest leg.
`
`Note: Lower the value in 5% increments until the
`faster leg is slightly slower. Then increase the value
`by 2% increments until the relative speed of the legs
`is approximately equal.
`
`15. Repeat Step 9 through Step 13 for the other rear
`leg.
`
`Load Control
`
`Steering Adjust
`
`Illustration 563
`
`g06240187
`
`8. Press "Rear Leg Leveling" (25).
`
`Illustration 564
`
`g06240204
`
`9. On the "Rear Leg Leveling" screen, set all four leg
`adjustments to 80% (26). This action should
`slightly overdrive each of the leg valves.
`
`Illustration 565
`
`g06240384
`
`10. Press rear leg lower button (10) and check the
`relative speed of the rear legs. Note which leg is
`faster. Refer to the "Specifications" section to
`interpret the cylinder response.
`
`CONFIDENTIAL
`
`CAT-770_022122
`
`t,"-C
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 16 of 21 PageID #: 27761
`CasedudeGy00770-JDW Document 250-61 Filed 10/25/23 Page 16 of 21 PagelD #: 27001
`M0072006-02
`275
`
`CONFIDENTIAL
`CONFIDENTIAL
`
`CAT-770_022123
`CAT-770_022123
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 17 of 21 PageID #: 27762
`276
`M0072006-02
`Index Section
`
`Index
`
`A
`Auxiliary Hydraulic System
`
`C
`Center Valve
`Control Valve (Moldboard) - Test and Adjust
`(Downward Pressure)
`Adjustment Procedure
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Conveyor Current - Calibrate
`Calibration Procedure
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Conveyor System
`Cooling Package (Cooling System)
`
`5
`
`20
`
`180
`186
` 181
`182
` 181
` 182
`184
`225
`228
`225
`225
`225
`225
`82
`98
`
`F
`Fan Drive Hydraulic System
`Fan Drive Motor - Test
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Fan Speed - Calibrate
`Calibration Procedure
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Fan Speed (Ventilation) - Test
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Flushing Valve (Conveyor) - Test
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Front Valve
`
`96
`163
`164
`164
`164
`164
`167
`172
`176
`173
`173
`173
`173
`167
`168
`168
`168
`168
`171
`232
`233
`233
`233
`233
`236
`21
`
`242
`243
`243
`243
`243
`246
`
`G
`Gear Motor Case Drain Flow - Test (First Stage
`Conveyor)
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Gear Motor Case Drain Flow - Test (Second
`247
`Stage Conveyor)
`247
`Introduction
`248
`Required Tools
`247
`Specifications
`248
`Test Preparation
`250
`Test Procedure
`98
`Gear Pump (Fan Drive)
`158
`Gear Pump Flow (Cooling Fan) - Test
`159
`Introduction
`159
`Required Tools
`159
`Specifications
`159
`Test Preparation
`162
`Test Procedure
`4
`General Information
`General Information (Auxiliary Hydraulic System) ....5
`General Information (Conveyor System)
`82
`General Information (Fan Drive Hydraulic
`System)
`General Information (Rotor Drive System)
`General Information (Steering System)
`General Information (Water Spray System)
`Gerotor Motor (Conveyor System)
`Graphic Color Codes
`
`96
`68
`118
`105
`87
`4
`
`E
`Electrical Schematic (Auxiliary Hydraulic
`System)
`Antislab Control
`Canopy Lift
`Conveyor Position and Fold
`Machine Elevation Control
`Moldboard Control
`Rear Leg Swing
`Side Plate Control System
`Electrical Schematic (Conveyor System)
`Conveyor Operating Parameters
`Input Signals
`Operating Logic
`Output Signals
`Electrical Schematic (Hydraulic Fan)
`Electrical Schematic (Rotor Drive System)
`Input Signals
`Operating Logic
`Output Signals
`Rotor Engagement Parameters
`Electrical Schematic (Steering System)
`Input Signals
`Steering Control
`Electrical Schematic (Water Spray System)
`Input Signals (Low-Pressure Water Spray
`System)
`Operating Logic (Low-Pressure Water Spray
` 113
`System)
`Operating Parameters (Low-Pressure Water Spray
`System)
` 113
`Output Signals (Low-Pressure Water Spray
`System)
`Electrical System (Cooling)
`Sensors
`
`27
`30
`46
`40
`27
`33
`43
`37
`88
`89
`88
`89
`89
`100
`76
`76
`77
`77
`77
`126
` 126
` 127
` 112
`
` 112
`
` 113
`96
`96
`
`CONFIDENTIAL
`
`CAT-770_022124
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 18 of 21 PageID #: 27763
`M0072006-02
`277
`Index Section
`
`H
`Hydraulic Cylinder
`Antislab Cylinders
`Canopy Cylinder
`Conveyor Cylinders
`Machine Elevation Cylinders
`Moldboard Cylinder
`Rear Leg Swing Cylinder
`Side Plate Cylinders
`Track Tension Cylinders
`Hydraulic Cylinder (Steering)
`Hydraulic Oil Contamination - Test
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Hydraulic Schematic (Auxiliary Hydraulic
`System)
`Antislab Control
`Conveyor Position and Fold Control
`Machine Elevation Control
`Moldboard Control
`Side Plate Control
`Track Tension System
`Hydraulic Schematic (Conveyor System)
`Hydraulic Schematic (Hydraulic Fan)
`Hydraulic Schematic (Rotor Drive System)
`Hydraulic Schematic (Steering System)
`Hydraulic Schematic (Water Spray System)
`
`Important Safety Information
`
`22
`25
`27
`26
`22
`25
`27
`24
`27
` 130
`136
` 137
`137
` 137
` 137
`139
`
`49
`52
`65
`49
`56
`62
`67
`90
`103
`79
`128
` 116
`
`2
`
`260
`261
`263
`261
`261
`260
`
`L
`Leg Lift Solenoid Current - Calibrate
`Calibration Preparation
`Calibration Procedure
`Introduction
`Required Tools
`Specifications
`Location of Components (Auxiliary Hydraulic
`System)
`Location of Components (Auxiliary Hydraulic
`13
`System) (Electrical Components)
`69
`Location Of Components (Rotor Drive System)
`71
`Electrical Components
`69
`Mechanical Components
`121
`Location of Components (Steering System)
`Location of Components (Water Spray System) 105
`High-Pressure Water System Components
`108
`Low-Pressure Water System Components
`106
`Water System Relays
`109
`Water Tank
`105
`
`12
`
`M
`Machine Preparation for Troubleshooting
`
` 131
`
`0
`Operator Controls (Auxiliary Hydraulic System)
`Control Panel
`
`5
`5
`
`Ground-Level Control Keypad (Rear)
`Operator Display
`Operator Controls (Conveyor System)
`Operator Controls (Rotor Drive System)
`Operator Controls (Steering System)
`Operator Display
`Operator Controls (Water Spray System)
`
`P
`Piston Motor (Fan Drive)
`Piston Pump (Auxiliary)
`Piston Pump (Conveyor System)
`Pressure Reducing Valve - Test and Adjust
`(Anti-Slab)
`Adjustment Procedure
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Pressure Reducing Valve - Test and Adjust
`(Moldboard Lower)
`Adjustment Procedure
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Pressure Reducing Valve - Test and Adjust
`(Rotor Belt Tension)
`Adjustment Procedure
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Pressure Reducing Valve - Test and Adjust
`(Rotor Clutch)
`Adjustment Procedure
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Pressure Reducing Valve - Test and Adjust
`(Side Plate)
`Adjustment Procedure
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Pressure Reducing Valve - Test and Adjust
`(Side Plate Rear Cylinder)
`Adjustment Procedure
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Pressure Reducing Valve - Test and Adjust
`(Track Tension)
`Adjustment Procedure
`Introduction
`Required Tools
`Specifications
`
`8
`10
`83
`68
`123
` 124
` 110
`
`99
`15
`84
`
` 198
`203
` 199
`199
`198
` 199
`202
`
`186
`192
` 188
`188
`187
` 188
`191
`
`209
`214
` 211
`211
`210
` 211
`214
`
`203
`209
`205
`205
`204
`205
`208
`
` 192
`197
` 194
`194
`193
` 194
`197
`
`220
`224
`221
`221
`221
`221
`224
`
`215
`220
`216
`216
`215
`
`CONFIDENTIAL
`
`CAT-770_022125
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 19 of 21 PageID #: 27764
`278
`M0072006-02
`Index Section
`
`Introduction
`Required Tools
`Specification
`Test Preparation
`Test Procedure
`Troubleshooting
`
`Water Spray System
`
`252
`252
`252
`252
`254
` 131
`
`105
`
`Test Preparation
`Test Procedure
`
`R
`Rear Leg Leveling - Calibrate
`Calibration Procedure
`Introduction
`Machine Preparation
`Required Tools
`Specifications
`Rear Valve
`Relief Valve (Auxiliary) - Test and Adjust
`(Auxiliary Power Unit)
`Adjustment Procedure
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Relief Valve (Auxiliary) - Test and Adjust (Pump
`)
`Adjustment Procedure
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Relief Valve (Auxiliary) - Test and Adjust (Track
`Tension High Pressure)
`Adjustment Procedure
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Relief Valve (First Stage Conveyor) - Test and
`Adjust
`Adjustment Procedure
`Introduction
`Required Tools
`Specifications
`Test Preparation
`Test Procedure
`Rotor Clutch
`Rotor Drive System
`
`S
`Steering System
`System Pressure - Release
`Adjustment Procedure
`Introduction
`Specifications
`Test Preparation
`Test Procedure
`Systems Operation Section
`
`T
`Table of Contents
`Testing and Adjusting
`Testing and Adjusting Section
`Track Alignment (Front and Rear) - Check and
`Adjust
`Adjustment Procedure
`
`216
`219
`
`267
`271
`268
`268
`268
`268
`17
`
` 146
`152
` 147
`147
` 147
` 147
`150
`
`140
`145
` 141
`142
` 141
` 142
`144
`
`152
`158
` 153
`154
` 153
` 154
`157
`
`237
`242
`238
`238
`238
`238
`241
`74
`68
`
` 118
`133
`136
` 133
` 133
` 133
`136
`4
`
`3
` 133
` 131
`
`251
`258
`
`CONFIDENTIAL
`
`CAT-770_022126
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 20 of 21 PageID #: 27765
`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 20 of 21 PagelD #: 27765
`
`CONFIDENTIAL
`CONFIDENTIAL
`
`CAT-770_022127
`CAT-770_022127
`
`

`

`Case 1:17-cv-00770-JDW Document 250-61 Filed 10/25/23 Page 21 of 21 PageID #: 27766
`
`CAT
`
`M0072006
`©2020 Caterpillar
`All Rights Reserved
`
`CAT, CATERPILLAR, LET'S DO THE WORK, their respective logos, "Caterpillar Yellow", the
`"Power Edge" and Cat "Modern Hex" trade dress as well as corporate and product identity used
`herein, are trademarks of Caterpillar and may not be used without permission.
`
`280
`
`June 2020
`
`CONFIDENTIAL
`
`CAT-770_022128
`
`