Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 1 of 52 PageID #: 9570
`
`Exhibit 1
`Brochure for the Cold Milling
`Machine Model W 210 Fi
`(incorporated by reference in Caterpillar's Exhibit to its Answers to
`Amended Complaint and Counterclaims)
`
`1
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 2 of 52 PageID #: 9571
`
`[SJ WIRTGEN
`
`...._
`
`---- -
`
`'---
`
`,___......
`
`- - - -
`
`'=-----
`--,..__...
`-
`---,____... ~ ~ ~ - - -
`-
`.._____.,
`I... ~ ~ ' - ' " - - - -
`'---------'
`____,,
`lnnova ive pr-Olessional~ achin-e'offerklg)rraximum ~"-----~-::--
`m ii Ii ng ' performa nee.
`---
`-
`- ---::__--------------~~'--
`Co Id Milling Machine W 210 Fi
`
`2
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 3 of 52 PageID #: 9572
`
`Innovative professional
`
`machine offering maximum
`~
`-(cid:173)
`mi Iii n g performance.
`
`The powerful cold milling machine offers compact dimensions and caters to a wide range of applications from
`surface course rehabilitation and pavement removal at full depth all the way to fine milling operations.
`
`The range of applications is broadened even further thanks to the quick exchange of milling drum units and
`exceptionally rapid exchange of milling drums offering milling widths of 6 ft 7 in (2.0 m), 7 ft 3 in (2.2 m) or
`8 ft 2 in (2.5 m) as part of MCS - Multiple Cutting System.
`
`The innovative MILL ASSIST machine control system always adjusts the most favorable relationship between
`performance and cost when operating in automatic mode. An operating strategy can additionally be selected
`in terms of cost, performance or quality.
`
`Thanks to the unique DUAL SHIFT powershift transmission with extended milling drum speed, the W 210 Fi is
`the ideal candidate for exceptionally challenging milling jobs.
`The new LEVEL PRO ACTIVE leveling system integrated in the machine's control system optimizes precision in
`both height control and machine positioning.
`
`3
`
`

`

`7a
`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 4 of 52 PageID #: 9573
`
`Filed 11/04/21 Page 0152 Pagel#: 9573 es WIRTGEN
`
`~ WIRTGEN
`
`i
`
`is
`
`4
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 5 of 52 PageID #: 9574
`
`At a--::9lance: outstanding features
`of the cold milling maGhine
`
`-I
`
`> New, easy-to-operate LEVEL PRO ACTIVE
`operating concept
`> New complementary and automated features
`> Optimized 30 and laser leveling
`> Leveling boom, right, or leveling boom, right and left,
`including Sonic Ski sensor
`> Optimized Multiplex system
`
`II HIGH RELIABILITY
`
`ll VERSATILE, HIGH-PRECISION
`
`LEVEL PRO ACTIVE LEVELING SYSTEM
`
`> Pioneering diagnostic concept
`> Redundant machine control system
`> Dual CAN network
`> Reliable protection against vandalism
`> Efficient servicing and maintenance concept
`
`m FULLY EQUIPPED OPERATOR'S PLATFORM
`
`> Perfect view of important areas of the operation
`> Exceptionally powerful LED lighting system
`> Ample storage space
`> Powerful heating system on the operator's platform
`> Flexible, vertically adjustable weather canopy
`
`II INTUITIVE MMI -
`
`MAN-MACHINE INTERFACE
`
`> Flexible control panel concept for maximum machine control
`> 2" control panel including favorites keys
`> 5" control panels for leveling
`> 7" control panel for the convenient display of important
`parameters
`> Robust, high-quality camera system including 1 O" control panel
`
`~W1RTGEN
`~
`
`5
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 6 of 52 PageID #: 9575
`
`II UNMATCHED CUTTING TECHNOLOGY
`
`II INNOVATIVE MILL ASSIST
`
`> Easy exchange of milling drums in record time
`> Quick exchange of milling drum units
`> Optimized wear protection for the milling drum unit
`> Extremely hard-wearing quick-change tool holder
`system HT22
`> New upper toolholder part HT22 PLUS with extended
`lifespan
`
`> MILL ASSIST automatic mode
`> New DUAL SHIFT powershift transmission
`> Additional pre-selection of operating strategy
`in automatic mode
`> Clear pre-selection of consistent quality
`of the milling pattern
`> Innovative efficiency display
`
`II REDUCED DIESEL CONSUMPTION
`
`m MAXIMUM MILLING PERFORMANCE
`
`> High-powered diesel engine
`> Increased ballasting flexibility
`> Large scraper lift
`> Flexible and efficient material loading
`> "Boost" feature to increase the discharge trajectory
`
`II INFORMATIVE WPT - WIRTGEN
`
`PERFORMANCE TRACKER
`
`> Tried-and-tested WITOS FleetView telematics system
`with optional WPTfeature
`> Clear documentation of milling performance
`> Automatically generated measurement reports
`> Assignment to site by means of satellite map display
`> Direct display of actual milling width
`
`> Two-speed powershift transmission for a wide
`range of usable milling drum speeds
`> Automatic stop feature of the diesel engine
`> Maximum use of engine power
`in the low engine speed range
`> Automatic start-stop feature of the
`milling drum
`> Intelligent dual fan concept
`
`a ENVIRONMENTALLY SUSTAIN(cid:173)
`
`ABLE MACHINE TECHNOLOGY
`
`> Maximum exhaust gas purification for low
`exhaust emissions
`> Reduced noise emissions during
`repositioning
`> Optimized VCS extraction system
`> Start-stop engine feature via exterior
`control panel
`> Efficient water management
`
`6
`
`

`

`
`
`
`
`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 7 of 52 PageID #: 9576
`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 7 of 52 PagelD #: 9576
`
`CONNECTED MILLING
`CONNECTED MILLING
`
`COLD MILLING
`COLD MILLING
`MACHINE
`
`MACHINE
`
`
`
`
`CONNECTED
`CONNECTED
`MILLING
`MILLING
`
`MACHINE
`MACHINE
`USER
`USER
`
`7
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 8 of 52 PageID #: 9577
`
`An efficient flow of information is
`essential, since it makes processes
`easier, faster and more economical.
`W IRTGEN has been working on t his
`principle for many years and, to
`define it for the milling technology,
`has coined t he term CONNECTED
`MILLING.
`
`CONNECTED MILLING is synony(cid:173)
`mous with t he innovative, mu lti-fac(cid:173)
`eted flow of information between the
`machine and its numerous different
`machine component s, the machine
`operator, the service workshop and
`the dispatch offices. The information
`and data provided by the system
`increase both machine reliability and
`the efficiency of milling operations.
`
`The new, innovative build ing b locks
`of CONNECTED MILLING imple(cid:173)
`mented in the new generation of
`large milling machines include the
`intelligent MILL ASSIST assistance
`system and the WIRTGEN PERFOR(cid:173)
`MANCE TRACKER, which precisely
`t racks the machine's milling perfor(cid:173)
`mance.
`
`MILL ASSIST evaluates relevant infor(cid:173)
`mat ion such as engine load, type of
`milling drum used, milling depth or
`operating pressure in order to adjust,
`for example, the opt imum m illing
`drum speed. In addition, the machine
`operator can pre-select an operating
`st rategy in terms of cost, performance
`o r quality.
`
`The WIRTGEN PERFORMANCE
`TRACKER detects t he cross sect ion to
`be m illed by means of a laser scanner.
`Area performance levels and m illing
`volumes are precisely determined
`via GPS positioning and additional
`sensors. The production rate achieved
`during t he day inclusive of all con(cid:173)
`sumables, a precise site plan and
`comprehensive additional informa(cid:173)
`t ion is t hen provided in an automati(cid:173)
`cally generated report addressed to,
`for example, the dispatch office. The
`machine operator is provided with
`relevant informat ion immediately via
`t he control screen.
`
`With the new generation of W IRTGEN
`large milling mach ines, CONNECTED
`MILLING will play an even more im(cid:173)
`portant role for machine users.
`
`OPERATOR
`
`1/
`
`8
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 9 of 52 PageID #: 9578
`
`Operation
`Fully equipped
`operator's platform
`
`PERFECT VIEW OF IMPORTANT AREAS OF THE
`OPERATION
`The intelligent visibility concept of the large milling ma(cid:173)
`chine significantly increases operator comfort and leads
`to precise milling results. The operator's platform can be
`extended beyond the edge of t he machine on the right by
`more than 7.9 in (20 cm) to ensure optimum visibility
`of t he surface to be m illed and of the mat erial loading
`process. In addition, the slender design of the machine
`frame offers a wasp waist at the front left and right, and
`at the rear right. This gives the operator an unobstructed
`view of the track unit and milling edge.
`
`EXCEPTIONALLY POWERFUL LED LIGHTING SYSTEM
`The W 2 10 Fi is equipped w ith powerful LED working
`lights installed in d ifferent positions on t he machine,
`operator's platform lighting, and a "Welcome" and
`"Go home" lights feat ure for convenient access.
`
`Additional on-board features include control panel il lumi(cid:173)
`nation, lighting of t he milling drum unit including auxiliary
`lights for pick replacement, as well as opt ional lighting
`balloons. They ensure opt imum lighting even in poor
`light ing condit ions.
`
`AMPLE STORAGE SPACE
`The W 210 Fi offers ample storage space for leveling sen(cid:173)
`sors, pick ejector drifts and p ick containers. An optional
`additional 364.6-gallons (1,380-litre) XXL-size storage
`compartment at the rear of t he machine can accommo(cid:173)
`date up to 69 pick containers; another 70-gallons (265-
`liter) storage compartment o n the operator's p latform can
`be installed as an optional feature.
`
`9
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 10 of 52 PageID #: 9579
`
`1 I Ergonomically
`designed operator's
`platform.
`
`2 I Optimum heating
`effect to keep hands
`and feet warm.
`
`3 I The weather
`canopy offers flex(cid:173)
`ible vertical height
`adjustment.
`
`4 I Weather canopy
`in transport position.
`
`Ill
`
`be adjusted at t he mere push of a
`button even during the milling oper(cid:173)
`ation in order to avoid, for example,
`low-hanging branches in a tree-lined
`avenue. The robust windscreens are
`equipped with w indscreen wipers.
`The outer roof shells can be moved
`independently to offer add itional pro(cid:173)
`tection against rain. The handrails on
`the operator's platform are provided
`with wind protection elements.
`
`POWERFUL HEATING SYSTEM
`ON THE OPERATOR'S PLATFORM
`The operator's p latform of the cold
`milling machine is equipped w ith a
`powerful heating system. Intelligently
`arranged outlet nozzles near the op(cid:173)
`erator's hands and feet ensure a good
`heating effect. Additional lateral wind
`and weather protection featu res and
`the retractable weather canopy ef(cid:173)
`fectively serve to keep the generated
`heat in the immediate environment of
`the mach ine operato r.
`
`FLEXIBLE, VERTICALLY ADJUSTABLE
`WEATHER CANOPY
`The weat her canopy can be individ(cid:173)
`ually adjusted in height hydrau lically
`to cater to different operating and
`weather cond itions. The height can
`
`10
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 11 of 52 PageID #: 9580
`
`Operation
`Intuitive MMI -
`man-machine interface
`
`5" CONTROL PANELS FOR LEVELING
`FLEXIBLE CONTROL PANEL CONCEPT FOR MAXIMUM
`When leveling with the LEVEL PROACTIVE leveling sys-
`MACHINE CONTROL
`The new control panel concept allows different control
`tern, up to two additional 5" control panels can optionally
`be attached on the left and right side of the machine for
`panels to be compiled in accordance with customer
`specifications. An important requirement for the WIRTGEN use by t he ground crew.
`design engineers was to provide the machine operator
`7" CONTROL PANEL FOR THE CONVENIENT DISPLAY
`wit h a comprehensive and clear-cut status, diagnostic and
`information display. The new easy-to -understand, intuitive OF IMPORTANT PARAMETERS
`control panel concept fully meets t hese requirements.
`Whether working on t he operator's p latform or the lower
`operating positions: the new cont rol panel concept pro(cid:173)
`vides comprehensive and clear-cut informat ion. The 7"
`control panel p rovides t he following readouts, for exam(cid:173)
`ple, to each machine operator: machine load, tempera(cid:173)
`tures, hydraulic pressures, diesel and water filling levels,
`leveling control, status and d iagnostic reports, as well as
`general information such as the current time.
`
`2" CONTROL PANEL INCLUDING FAVORITES KEYS
`It is possible to install up to two additional 2" control
`panels on the operator's platform. Attaching the panel to
`the left or right handrail of the operator's p latform enables
`easier and more effective operation. The panel can be
`programmed with up to 21 individually preferred features,
`such as slewing the discharge conveyor.
`
`11
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 12 of 52 PageID #: 9581
`
`1 I Customized, m
`
`user-friendly panel
`arrangement.
`
`2 I OveNiew of the
`different control
`panels and their
`positions.
`
`Cont rol panel
`operator's platform, centre
`
`I 2" control panel
`
`2" control panel
`
`7" control panel
`
`1 O" control panel
`
`.
`
`.
`. .
`......
`.., ..
`.L . .'.•
`0 _i1 ~ t~ . =!:
`
`.
`
`.
`
`O.
`
`.
`_,. ~; . :~ . : ! .
`.
`.
`.
`
`. .
`
`.
`
`.... ~
`
`Control panel
`exterior contro l
`
`Contro l panel
`exterior control
`
`7" control panel
`
`7" control panel
`
`5" control panel
`
`5" control panel
`
`D = Standard control panels
`D = Optional control panels
`
`12
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 13 of 52 PageID #: 9582
`
`Operation
`Intuitive MMI -
`man-machine interface
`
`ROBUST, HIGH-QUALITY CAMERA SYSTEM
`INCLUDING 1 O" CONTROL PANEL
`A camera system comprising four or eight
`cameras is available as an optional equipment
`feature. The system comes with an additional
`1 O" cont rol panel which can display multiple
`camera images simultaneously using a split
`screen feature.
`
`The robust camera systems provide the ma(cid:173)
`chine operator with a direct view of important
`areas of the operat ion, such as the material
`loading process o r the m illed surface behind
`the scraper.
`
`1 I 1 ou control panel
`with split screen
`feature for the si(cid:173)
`multaneous display
`of multiple camera
`images.
`
`m
`
`13
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 14 of 52 PageID #: 9583
`
`m
`
`/
`
`21 Optional 5" con(cid:173)
`trol panel providing
`leveling details to
`the ground crew.
`
`3 I Different camera
`systems for a good
`view of important ar(cid:173)
`eas of the operation.
`
`m
`
`Fourfold camera system:
`Camera at the rear I camera displaying the loading situation, cameras on the left and right side of
`t he machine toward s the front
`
`Eightfold camera system:
`Fourfold camera system, p lus additional cameras on the left and right side of the machine
`towards the rear / camera on the scraper /camera in front of t he m illing drum
`
`14
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 15 of 52 PageID #: 9584
`
`Quality
`Versatile, high-precision leveling
`using LEVEL PROACTIVE
`
`NEW, EASY-TO-OPERATE LEVEL PROACTIVE
`OPERATING CONCEPT
`The new LEVEL PROACTIVE leveling system developed
`specifically for cold milling machines uses innovative
`cont rol panels and offers easy, intuit ive operat ion. Fully
`integrated into the machine's control system, it permits
`a high level of automation as important features of the
`machine are directly interlinked, guaranteeing highly pre(cid:173)
`cise milling results. With the 3D kit, LEVEL PROACTIVE
`additionally offers a simple 3D system interface designed
`in line with field requirements.
`
`chine operator of a part of his workload. All sensors connect(cid:173)
`ed to the system are displayed and can be selected on t he
`control panel, which additionally speeds up the progress of
`operations. The entire machine can thus be raised quickly
`and easily, for example, to drive over a manhole cover.
`
`OPTIMIZED 3D AND LASER LEVELING
`Laser sensors can be mounted on the canopy of t he cold
`milling machine q uickly and easily to facilitate the use of
`3D systems.
`
`NEW COMPLEMENTARY AND AUTOMATED FEATURES
`The LEVEL PROACTIVE leveling system offers numerous
`complementary and automated features relieving the ma-
`
`LEVELING BOOM, RIGHT, OR LEVELING BOOM, RIGHT
`AND LEFT, INCLUDING SONIC SKI SENSOR
`The new leveling booms w ith Sonic Ski sensors allow
`non-contact scanning of a wire or reference surface on
`
`m
`
`7" control panel
`LEVEL PRO ACTIVE
`
`Machine control system
`
`RAPID SLOPE
`cross slope sensor
`
`Hydraulic side plate
`cylinder with integrated
`displacement sensor
`
`15
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 16 of 52 PageID #: 9585
`
`Ill
`
`bot h sides of the machine at a distance of up to 6 ft 3 in
`(1,900 mm) from the m illing edge. The leveling boom
`including the Sonic Ski sensor can be t elescoped hy(cid:173)
`draulically by up to 2 ft 9 in (840 mm) from t he operat or's
`p latform even during t he milling operat ion; mechanical
`adjustment allows an add itional 2 ft 11 in (880 mm) of
`t elescopic t ravel.
`
`OPTIMIZED MULTIPLEX SYSTEM
`The Mu lt iplex system comprises two ultrason ic sensors
`per machine side which are attached to adj ustable swivel
`arms. Advantages of t he system include the large adj ust(cid:173)
`ment range for a variety of leveling applicat ions, as well as
`the low weight of t he individ ual un its. The swivel arms are
`simply folded in for machine transport.
`
`1 I W210Fifitted
`with standard level(cid:173)
`ing sensors.
`
`2 I Multiplex system
`comprising up
`to four ultrasonic
`sensors.
`
`3 I Scanning in front
`of the milling drum.
`
`4 I 3D leveling/
`laser leveling.
`
`5 I Telescoping
`leveling boom, right
`or left.
`
`-
`-
`
`= Standard equipment
`= Optional equipment
`
`16
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 17 of 52 PageID #: 9586
`
`Quality
`High reliability
`
`PIONEERING DIAGNOSTIC CONCEPT
`The new diagnostic concept g uides t he mach ine opera(cid:173)
`to r t hrough t he troubleshooting process in a few simple
`and intuit ive steps. Any malfunct ion is ind icated to the
`operator on the screen together with a clear description
`of t he fault, enabling him to locate the fault by means of
`optimized, easy-to-understand color graphs. Finally, com(cid:173)
`prehensive t extual support enables the operator to begin
`remedying the fault.
`
`REDUNDANT MACHINE CONTROL SYSTEM
`Three control computers integrated in t he control system
`can be interchanged to ensure the machine's operation-
`al readiness if o ne of the t hree computers should fail.
`In addit ion, t he two 7" control panels installed on the
`operator's platform and on t he sid e of the machine for op-
`
`m
`
`erat ion by the g round crew can be readily interchanged
`while fully maintaining all machine functions.
`
`DUAL CAN NETWORK
`The CAN bus is duplicated in important sect ions and can
`be readily reconnected as and when requ ired. The main
`controls feat ure dua l-channel signal t ransmission to en(cid:173)
`sure that functions are executed even if one signal should
`fail. The failure of a signal is additionally displayed on the
`control panel.
`
`Milling drum f\a~
`
`Node 20
`In S
`BMK K20.X2:23
`Maine mllllng drum flop
`clo1ed
`
`Input
`Node 21
`In 5
`BMK 1(21.Xl:23
`Name m\lllng drum flap
`closed
`
`S.ltt~ 111
`c.,-u_.,
`CMlt WNH I t-'lH . ,
`
`\
`0
`
`17
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 18 of 52 PageID #: 9587
`
`1 I Direct forwarding
`of the image from
`the error message
`to the diagnostic
`system including
`clear location of the
`fault.
`
`2 I Optimum access
`to the seNice points.
`
`3 I Quick and reli(cid:173)
`able protection of
`the control panels.
`
`7/3
`
`OUT
`
`Output
`lode 0
`Oul 0
`8MK
`l•me
`
`Output
`Node 0
`Out 0
`BMK
`Mime
`
`RELIABLE PROTECTION AGAINST VANDALISM EFFICIENT SERVICING
`AND MAINTENANCE CONCEPT
`The innovative vandalism protection feature
`protects the control panels against the use of
`The W 210 Fi offers exceptionally easy access
`force or theft. The control panels on the left and
`to all service and maintenance points. The air,
`right side of the operator's p latform can simply
`hydraulic oil and engine oil filters are readily
`be inserted into the main control panel and
`accessible from the walkway when the engine
`locked. The linear control panels arranged on
`compartment is open. The diesel filters can be
`the operator's platform are folded over t he cen-
`easily reached to perform maintenance from
`tral control panel and secured by means of a
`the ground by means of a slide-out bracket. In
`special mechanism. Securing the control panels add it ion, all relevant machine components offer
`in a few simple steps additionally speeds up the quick and easy access.
`preparations for machine transport.
`
`18
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 19 of 52 PageID #: 9588
`
`Milling
`Unmatched cutting technology
`
`EASY EXCHANGE OF MILLING DRUMS IN
`RECORD TIME
`M illing drums are now exchanged even more
`quickly thanks to the new generation of MCS
`milling drums. A single central bolt needs to
`be loosened, which can be performed by the
`milling drum rotation device at the mere push
`of a button. All that remains to be done for the
`operator is to pull out the milling drum. The side
`door on the right is opened quickly and effort(cid:173)
`lessly as it features a hydraulic cylinder drive.
`
`The simplified process offers numerous
`advantages: the rapid exchange of applica(cid:173)
`tion-specific milling drums with different tool
`spacings increases machine productivity. The
`short-term exchange and use ofthe milling
`drum best suited to the job to be performed
`reduces wear costs. In addition, maximum
`flexibility is guaranteed in order to cater to
`the ever-changing requirements in day-to-day
`business.
`
`1 I Extra-quick
`exchange of milling
`drums using the new
`MCS BASI C milling
`drum system.
`
`2 I Large choice of
`different M CS mill(cid:173)
`ing drums.
`
`m
`
`19
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 20 of 52 PageID #: 9589
`
`m
`
`EASY EXCHANGE OF MILLING DRUM UNITS
`Different milling widths of 6 ft 7 in (2.0 m), 7 ft 3 in (2.2 m)
`or 8 ft 2 in (2.5 m) can be realized using the new quick(cid:173)
`change milling drum unit. The simplified quick-change
`system allows milling drum units of different working
`widths to be exchanged in no more than an hour's time.
`The operator's job is made even easier by a significant
`increase in the st roke of the machine's height adj ustment
`feature. The process is completed by simply connecting
`one electrical plug-in connector, two hydraulic quick(cid:173)
`release couplings and one water line.
`
`ECO cutter
`Milling w idth:
`Milling depth:
`Pick spacing:
`
`7 ft 3 in (2,200 mm)
`Oto 1ft 1 in(Oto 330 mm)
`1 in (25 mm)
`
`Standard milling drum
`Milling w idth:
`Milling depth:
`Pick spacing:
`
`7 ft 3 in (2,200 mm)
`0 to 1ft 1 in (0 to 330 mm)
`0.7 in (18 mm)
`
`Standard milling drum
`Milling w idth:
`Milling depth:
`Pick spacing:
`
`7 ft 3 in (2,200 mm)
`0 to 1 ft 1 in (0 to 330 mm)
`0.6 in (15 mm)
`
`Fine milling drum
`Milling w idth:
`Milling depth:
`Pick spacing:
`
`7 ft 3 in (2,200 mm)
`0 to 3.9 in (0 to 100 mm)
`0.3 in(8 mm)
`
`Micro-fine milling drum
`Milling width:
`7 ft 3 in (2,200 mm)
`Milling depth:
`0 t o 1.2 in (0 to 30 mm)
`Pick spacing:
`6 x 0.1 in (6 x 2 mm)
`
`20
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 21 of 52 PageID #: 9590
`
`Milling
`Unmatched cutting technology
`
`the m il ling drums on offer for the W 2 10 Fi are t he ideal
`cand idates for complex, challenging milling applications.
`In addition, the robust milling drum design permits the
`upper tool holder parts to be replaced quickly and as
`needed right on the construction site.
`
`OPTIMIZED WEAR PROTECTION
`FOR THE MILLING DRUM UNIT
`Wear segments mounted on the side plates in a detach(cid:173)
`able fashion can be t urned about 180° so that both sides
`can be used and t he lifespan doubled. Optional rollers
`fitted to the side plates prevent scratch marks on the
`asphalt pavement . In add it ion, t he material depressor also NEW UPPER TOOLHOLDER PART HT22 PLUS WITH
`EXTENDED LIFESPAN
`moves on the pavement on rollers to minimize wear and
`The new upper tool holder part HT22 PLUS features an
`tear.
`innovative centering embossment in t he pick contact sur-
`face. In combination wit h the new X2 generation of picks,
`tool holder wear is reduced by up to 25%, and pick rota-
`tion is optimized as a result. Salient features of t he new
`
`EXTREMELY HARD-WEARING
`HT22 QUICK-CHANGE TOOLHOLDER SYSTEM
`Fitted with the HT22 quick-change toolholder system,
`
`m
`
`21
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 22 of 52 PageID #: 9591
`
`m W 210 Fi with 6 ft 7 in (2.0-m) wide drum unit
`
`upper part include improved q uality
`of the milled surface and extended
`replacement int ervals.
`
`9.8 in (250)
`
`6 ft 7 in (2,000)
`
`4.3in(11 0)
`
`8 ft 2 in (2,500)
`
`Standard milling drum
`Milling width:
`6 ft 7 in (2,000 mm)
`Milling d epth: 0 to 1 ft 1 in (0 to 330 mm)
`Pick spacing:
`0.6 in (15 mm)
`
`W 210 Fi with 7 ft 3 in (2.2-m) wide drum unit
`
`Standard milling drum
`Milling width:
`7 ft 3 in (2,200 mm)
`Milling d epth: 0 to 1ft 1 in (0 to 330 mm)
`Pick spacing:
`0.6 in (15 mm)
`
`17.7 in(450)
`
`7 ft 3 in (2,200)
`
`4.3in(11 0)
`
`8 ft 10 in (2,700)
`
`W 210 Fi with 8 ft 2 in (2.5-m) wide drum unit
`
`Standard milling drum
`Milling width:
`8 ft 2 in (2,500 mm)
`Milling depth: 0 to 1ft 1 in (0 to 330 mm)
`Pick spacing:
`0.6 in (15 mm)
`
`2 ft 6 in (750)
`
`4.3 in (110)
`
`8 ft 2 in (2,500)
`
`9 ft 10 in (3,000)
`
`3 I tn combina-
`tion with the new
`pick, the centering
`embossment on
`the new too/holder
`optimizes rotation
`to reduce wear and
`tear.
`
`1 I Extremely
`hard-wearing HT22
`quick-change too/(cid:173)
`holder system.
`
`21 Milling drum units
`6 ft 7 in (2.0 m),
`7 ft 3 in (2.2 m) and
`8 ft 2 in (2.5 m) wide.
`
`El
`
`22
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 23 of 52 PageID #: 9592
`
`Milling
`Innovative MILL ASSIST
`
`MILL ASSIST AUTOMATIC MODE
`The innovative MILL ASSIST mach ine control system
`always adjusts the most favorable relationship between
`performance and cost when operating in automatic
`mode. The process is optimized by automatically
`adjusting the speed of t he diesel engine and m illing
`drum, the t raction drive, t he water system and t he
`machine's advance rate. This relieves the machine
`operator of a t remendous part of his workload while at
`the same t ime improving machine performance and
`minimizing diesel consumption, CO2 em issions, pick
`consumption and noise emissions.
`
`NEW DUAL SHIFT POWERSHIFT TRANSMISSION
`The new DUAL SHIFT two-speed transmission is
`controlled via the MILL ASSIST feature and can be shifted
`even under load. DUAL SHIFT offers a tremendous
`milling drum speed range, making the machine the ideal
`cand idate for a wide range of mill ing applications at low
`cost. Low milling drum speeds resu lt in reduced diesel
`consumption . High milling drum speeds allow maximum
`advance rates, for example, in fine milling operations.
`
`OPERATOR
`
`MACHINE
`
`Operating strategy
`
`Operating parameters
`
`> Cost-optimized
`> Performance-optimized
`> Quality of the milling
`pattern
`
`> Milling width
`> Milling depth
`> Milling drum/picks
`> ...
`
`MILL ASSIST
`
`• K
`•••
`
`AUTO MATIC
`MACHINE SETTINGS
`
`> Machine settings
`> Milling speed
`> Engine speed
`> Wat er spray volume
`> . ..
`
`INFORMATION DISPLAY
`
`> Efficiency
`> Milling pattern
`> Potential for optimization
`
`23
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 24 of 52 PageID #: 9593
`
`ADDITIONAL PRE-SELECTION OF THE OPERATING
`STRATEGY IN AUTOMATIC MODE
`The operator can additionally pre-select one of three
`operating strategies for each milling job: cost-optimized,
`performance-optimized, or quality of t he milling pattern.
`The machine then automatica lly controls the main para(cid:173)
`meter settings in accordance w ith the strategy chosen.
`
`CLEAR PRE-SELECTION OF CONSISTENT QUALITY OF
`THE MILLING PATTERN
`The specified quality of the milled surface can be preset
`by simple pre-selection from a scale ranging from 1 to 10.
`
`The milling drum speed and milling rate are then adj ust(cid:173)
`ed automatically taking into account the type of m il ling
`drum used.
`
`INNOVATIVE EFFICIENCY DISPLAY
`The machine operator is continuously provided with infor(cid:173)
`mation on the job status by means of an efficiency display.
`Possibilities to optimize t he milling parameter settings are
`additionally displayed on t he control panel.
`
`24
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 25 of 52 PageID #: 9594
`
`Performance
`Maximum milling performance
`
`POWERFUL DIESEL ENGINE
`The machine's engine output, which has been increased
`by around 5% compared w ith the predecessor model
`W 210i, and significantly increased maximum torque
`combine to make the machine even more powerfu l and
`versatile in use.
`
`INCREASED BALLASTING FLEXIBILITY
`The additional weight of 3,500 lbs (1,600 kg) can be
`mounted on or removed from the back of the machine
`quickly and easily in two steps. This feature permits the
`machine's transport weight to be precisely adjusted to
`requirements.
`
`LARGE SCRAPER LIFT
`The increased scraper lift permits increased milling
`depths, thus expanding the range of applications when
`milling without load ing the milled material. At the same
`time, less material accumulates in the milli ng drum hous(cid:173)
`ing, which reduces wear and tear of the housing and mill(cid:173)
`ing drum. Different contact pressure stages of the scraper
`can additionally be adjusted qu ickly and conveniently in
`accordance with specific applications or requirements by
`simply pressing a button on the 7" control panel.
`
`~ WIRTGEN
`
`(J
`
`[)
`
`ENGINE CHARACTERISTICS OF COLD MILLING MACHINE W 210 Fi
`
`... -~ _,,,,,,,,.~
`
`~
`
`M[Nm)
`4000
`3500
`3000
`2500
`2000
`1500
`1000
`500
`0
`1100
`900
`= Engine output
`=Torque
`
`1300
`
`1500
`
`1700
`
`1900
`
`-
`-
`
`P(kW)
`800
`700
`600
`500
`400
`300
`200
`100
`0
`2100 [1/min)
`
`25
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 26 of 52 PageID #: 9595
`
`1 I Large slewing
`range of the dis(cid:173)
`charge conveyor.
`
`2 I Increased scraper
`lift for a wider range
`of milling applica(cid:173)
`tions and reduced
`wear.
`
`FLEXIBLE AND EFFICIENT MATERIAL
`LOADING
`Tremendous conveyor slewing angles of 65°
`each to the left and right enable the milled
`material to be loaded even in difficult situa(cid:173)
`tions, for example, in road junctions or turn ing
`bays. Two slewing speeds allow precise ad(cid:173)
`justment of the specified angular position. The
`belt speed of the d ischarge conveyor can be
`adjusted at the simple push of a button to meet
`specific site and loading conditions. In addition,
`the hydraulically folding discharge conveyor
`is folded quickly for easy transport and quick
`adjustment to site conditions.
`
`"BOOST" FEATURE TO INCREASE
`THE DISCHARGE TRAJECTORY
`Pressing the "Boost" button on one of the two
`main control panels results in a temporary
`increase of the belt speed and conveying
`performance of the discharge conveyor by
`20%, thus allowing the m illed material to be
`discharged onto a truck bed at an exceptionally
`high or wide discharge trajectory.
`
`26
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 27 of 52 PageID #: 9596
`
`Performance
`WPT - informative WIRTGEN
`PERFORMANCE TRACKER
`
`TRIED-AND-TESTED WITOS FLEETVIEW TELEMATICS
`SYSTEM WITH OPTIONAL WPT FEATURE
`The WITOS FleetView telemat ics system comprises a
`cont rol unit (TCU) wit h GPS receiver and t he rights of use
`for the web-based WITOS FleetView application. The web
`application provides a compact overview of t he machine
`status including consumpt ion details, operat ing hours,
`posit ion data, error messages and service intervals. The
`optional WPT feature is additionally used to record the
`
`actual milling performance and present consumption and
`posit ion data in a concise, automatically generated report.
`
`CLEAR DOCUMENTATION OF MILLING PERFORMANCE
`The milled cross sections are detected by means of a laser
`scanner and converted to determine the milling volume.
`The current milling volume and truck tonnage are contin(cid:173)
`uously d isplayed to the machine operator on the
`7" control panel during the milling process.
`
`m
`
`27
`
`

`

`Case 1:17-cv-00770-RGA-MPT Document 55-2 Filed 11/04/21 Page 28 of 52 PageID #: 9597
`
`AUTOMATICALLY GENERATED MEASUREMENT
`REPORTS
`M il ling performance data are continuously transmitted
`to a database server via a mobile radio connection. Aft