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`Page 1 of 5
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`Aldeg;-p‘\p\_;flfi Operating Procedure
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`(PS01)
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`Tide: Mainline Unit Operation - Abnormal Conditions at Mesba: 4.1.11-01 Page: 1of5
`P50l Fovisin: 3 Effective Dute: 1 2/02/09
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`Approved by:
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`PS01 O&M Supervisor
`Applicable to
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`Pump Station 1
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`Purpose
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`This procedure outlines the steps taken by pump station persoanel in the event of the following abnormal
`operanng conditions:
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`s Vibration alarms of vibration shatdewns occur on a Mainling Unit Gas Generator (GG), Eeaction
`Turbine (ET) or Mainline Purmp (MLP)L
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`* The GG is operating with a high (alarm) Exhaust Gas Temperature (EGT) spread.
`¢ The GG speed (M1 s continually below 6500 rpm.
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`Responsible and Accountable Resources
`= PEO1 O&M Supervisor
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`¢ PEOI Control Room Operator (CRO)
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`SPECIAL INSTRUCTIONS
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`This procedure does not have fo be physically present af the work site, initialed, or signed.
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`* All steps in this procedure shall be completed in sequence unless specifically noted. The CRO will
`complete the steps and direct the actions performed for this procedure.
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`* Analarm is normally a safe but sbnormal condition and should be acted upon. The degree of haste
`used in carrying out the actions can vary with circumstances. Common sense should be applied. A
`shutdown condition is normally caused by unsafe conditions, or a condition wherein the integrity of
`the equipment is threatened. Operation of equipment under a shutdown condition is not normally
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`alllowred.
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`Procedure
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`ET or Mainline Pump High Vibration
`If vibration bevels are in an alarm condition, take the following action:
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`1. Eecord the following parameters and provide the information to Maintenance Engincening:
`* Pump drive end vertical vibration:
`* Pump drive end horizontal vibration:
`¢ Pump free end vertical vibration:
`+ Pump free end horizontal vibration:
`« RT wertical vibration:
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`henp {(12-2-08)
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`SOA-SR3-0212522
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`P T T
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`Exhibit No. ATC-
`Page 2 of 5
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`Ah;od/o:—\ pipeline Operating Procedure
`_./-q
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`(PS01)
`Tae: Mainline Unit Operation - Abnormal Conditions at Mesber 4.1.11-01 Page: 2of3
`P01 Revisica: 3 Effective Date= 1 2/02/09
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`= BT honzental vibration:
`* RT speed:
`= G0 speed:
`* BuctionDischarge Leading Edge Flow Meter (LEFM):
`* LUnit Flow Rates (elbow tap):
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`Unae 1:
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`LUrnit 22
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`Unit 3:
`+ Station Suction Pressurs:
`+ Station Discharge Pressure:
`* Physical assessment of equipment condition, How does it feel and sound?:
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`Gas Generator High Vibration
`If vibration levels are in an alarm condition, take the following action:
`1. Record the following information and provide it to Maintenance Engineering for evaluation:
`= Wibration level - Inler:
`* Vibration level - Exhaust:
`» G0 Speed:
`* RT Speed:
`» EGT:
`« EGT Spread:
`Highest (+) thermocouple No. Spread (+)
`Lowest (=) thermocouple Mo, Spread (<)
`+ Bleed valve status: OPEM / CLOSED
`* Ambient Temperature:
`* Anti-ice system status: ON / OFF
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`» Physical assessment of equipment condition. How does it feel and sound?:
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`2. Ificing conditions exist or are suspected or the problem is not obvious, shut dewn the unit and
`perform the following checks:
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`banp {12-2-05)
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`SOA-SR3-0212523
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`Exhibit No, ATC-
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`Page 3of 5 |
`i Operating Procedure ?
`Alu@m pacasing ;
`i (PS01) -;
`Title: Mainling Unit Operation - Abnormal Conditions a1 Number: 4.1.11-01 Page: 3of5 |
`F501 Revision: 3 Effoctive Duie: 1 2/02/09 |
`Inspect plenum, bellmouth, and Inlet Guide Yanes (IGV) for ice accumulation. i
`Check anti-icing equipment for proper operation, I
`Check IGV freedom of movement,
`____ Inspect compressor for foreign object damage.
`— Check freedom of rotor.
`Check magmetic chip detectors.
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`High Vibration Shutdown on Gas Generator, RT, or Main Line Pump
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`If nene of the checks outlined in “Gas Generator High Vibration” have been performed, due to an
`unanticipated shatdown:
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`1. bake a physical assessment of the moechine condition,
`Inspect plenum, bellmouth, and Inlet Guide Vanes (IGV) for ice accumulation. {
`Check anfi-icing equipment for proper operation.
`_ Check IGV freedom of movemeni.
`Inspect compressor for foreign object damage.
`Check freedom of rotor.
`Check magnetic chip detectors.
`__ Pull the transition piece and mspect the turbing section on the GG.
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`2, Ifan obvious problem is found, report the condition to Maintenance Engineering before continuing
`with this procedure,
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`3. If the problem is not obvious, & restart may be alempled.,
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`If the restart is successful and everything appears normal, continue operating the unit per
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`nrmnl procedures.
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`If the restart is successful but o vibration alarm is showing, complete the checks outlined in
`“Cins Generator High Vibration™ and report the results to Maintenance Engineering,.
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`If a vibration shutdown occurs on the restan, contact Maintenance Engineering and do not
`attempt & second restart,
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`——
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`EGT Spread Alarm or Shutdown Condition
`— HNOTE
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`The EGT spread alarm is 2754
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`If amn EGT spread alarm 15 encountered:
`1. Read and record the temperatures from each thermocouple.
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`g {12-2-L5)
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`SOA-SR3-0212524
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`Exhibit No. ATC-
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`Paged of 5
`m Operating Procedure
`o (PS01)
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`Tige: Mainline Unit Operation - Abnormal Conditions at sumbe 4.1.11-01 Pagr: 4 of 5
`P50 Revisie: 3 Effecsive Dute: 1 2/02/09
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`— MOTE
`Do not assume that the thermocouple is open, as it may be the case that a can has flamed out. If a can has
`actually flamed out, the average EGT readings displayed by the FT-100 and the strip chart recorder should
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`2. Ifacan is cold, immediately stop the engine and troubleshoot.
`—— HOTE
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`Low or high is a relative term, but implies that the can is alive but burning at a high or low temperature
`relative to the other cans.
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`5, Ifacan is low or high in temperature, change the speed of the engine and observe what happens.
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`— 4. Iftroubleshooting does not yield a solution, contact Maintenance Engincering.
`—— MNOTE
`The current FT-100 is not programmed for an EGT spread shutdown. The desired shutdown limit is 1490°F.
`Do ot operate the engine with an EGT spread in excess of 390°F. The only exception would be for
`troubleshooting purposes, when the amount of nonning time under an EGT spread shutdown condition
`should be imited to o few minutes.
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`Operation of GG Below 6900 rpm
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`== NOTE
`When N1 is below 6900 rpm, the vibration alarm and shutdown limits on the GG FT-100 monitor are
`tripled.
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`The minimum allowabls GG speed (N1) for steady state operations is 6400 mpm,
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`The maximum allowable GG vibration during steady state operation, with M1 below 6900 rpm, is 1.5 on
`the inlet end and 2.0 on the discharge end.
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`L. Ifthe GG is operated for an extended peried of time below §900 rpm, eperational personnel are 1o be
`observant of the GG speed and vibration levels.
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`2, Ifthe GG vibration levels approach the maximum allowable levels specified during steady state
`operation with N1 below 6900 rpm, change operating conditions as appropriate to increase the GO
`speed andfor lower the vibrations levels, I this is not possible, take the unit off-line and contact
`Maintenance Engineering.
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`END OF PROCEDURE
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`Records
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`Completed Procedure | All records generated as a result of this document will be retained in accordance
`QP 4.1.11-01 with the Alyeska Records Retention Schedule.
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`b (1 2-E-5)
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`S0A-SR3-02125625
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`i pigle
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`Exhibit No. ATC-
`Page 5of 5
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`Operating Procedure
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`s (PS01)
`Tite: Mainline Unit Operation - Abnormal Conditions at pembe; 4.1.11-01 Pags: 50f5
`Ps01 Revision: 3 Effsesive Duee: 12/02/09
`Revision History
`Reviaion Data Revision Summ:ary
`3 12/020% Update Qperation of GG Below 6900 pm Step #2,
`2 02/01/08 Scheduled Review. Update format.
`1 04/28/03 Scheduled Review, Formatied to AMS/001.
`0 10030002 Initial issue of procedurc.
`bmg (12-2-09)
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`SOA-SR3-0212528
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