throbber
Exhibit No. ATC-610
`Page 1 of 50
`
`N\
`Mfingfiw
`
`Alyeska Pipeline Service Company
`900 E. Benson Blvd.
`Anchorage, AK 99519
`
`Pump Station 4 Equipment Replacement
`Cost Estimate Report
`(Final)
`
`April 29, 2011
`
`SUBMITTED BY
`
`Stantec Consulting Inc.
`10160-112 Street
`
`370 North Wiget Lane, Suite 210
`Walnut Creek Edmonton, Alberta
`
`CA 94598 T5K 2L6
`
`USA Canada
`Phone: (925) 941-1400 Phone: (780) 917-T000
`FAX: (925) 941-1401 FAX: (780) 917-8580
`
`WHWW.SIaniec.com
`Stantec Project No.: 2010790000 FEDERAL ENERGY REGULATORY COMMISSION
`Docket Mo. 1509-348-004
`Hearing Exhibibs, T ¢ = bi0
`
`Diate kst -
`Drate Admitind I ST
`
`
`
`
`
`
`
`
`
`PUMP STATION 4 EQUIPMENT REPLACEMENT
`COST EBTIMATE REPORT (FINAL)
`
`APRIL 29, 2011
`
`TABLE OF CONTENTS
`
`L SCOPE SUMMARY'.
`
`1.1. Background
`
`1.2. Project Description
`13 Cost Basis and Details
`
`2. COST SUMMARY ...
`
`l'!!4
`
`3. APPENDICES
`
`wnd
`
`Exhibit Mo, ATC-810
`Page 2 of 50
`
`&
`
`
`
`
`
`
`
`
`Exhibit Mo, ATC-810
`
`Page 3 of 50
`PUMP STATION 4 EQUIPMENT REPLACEMENT
`COST ESTIMATE REPORT (FINAL) %
`APRIL 23, 2011
`e Stantec
`1. SCOPE SUMMARY
`1.1. Background
`
`Alyeska Pipeline Service Company and Trans-Alaska Pipeline System (TAPS) Owners are
`involved in a pipeline tariff case with the Federal Energy Regulatory Commission (FERC)
`and the Regulatory Commission of Alaska (RCA). One element of the tariff case involves
`costs of pump station reconfigurations.
`
`Alyeska requested Stantec to develop a rough order of magnitude (ROM) cost estimate 1o
`renovate a typical pump station with new pumps, drivers, and electrical generation and
`distribution equipment, suitable for present operating requirements.
`
`1.2. Project Description
`The ROM cost to renovate a typical pump station is based on Pump Station No. 4.
`
`Three mainline pumps are included, each with gas turbine drivers. The combination of
`pump and drives is referred to as a mainline unit (MLU). The arrangement allows for
`regular operation with two MLUs and the third as a rotational spare. Pump and turbine
`equipment will be located in the existing pump/turbine building. Total pumping capacity is
`based on pipeline throughput of nominally 750,000 barrels per day (bpd). The gas turbine
`drivers for the pumps are to have capacity of approximately 6,500 horsepower, plus an
`allowance for end-of-curve capacity or future increase in crude oil viscosity.
`
`A recirculation piping system is included to allow the MLUs to operate up to full capacity
`even when the pipeline throughput is a lesser amount. This amangement allows for some
`crude oil heating, which is advantageous at lower throughputs.
`
`Crude oil piping systems which are presently buried are relocated to allow for inspection.
`The general arrangement 15 for above ground piping. 1f above ground 15 impractical, the
`below ground sections are placed in utilidors to provide accessibility.
`
`The electrical power generation and distribution equipment involves engine/generator units
`and 480 volt switchgear. Multiple generator units are provided to allow for availability to
`meet the load requirements during maintenance rotations and unplanned down time. In
`addition to diesel generators a natural gas lifeline system backup generator is provided.
`
`The gas turbine units are provided with cumrent technology control systems and
`communications protocol for remote operation.
`
`The remainder of the pump station continues with the present equipment, facilities, and
`arrangement.
`
`
`
`
`
`
`
`
`Exhibit No. ATC-610
`
`Page 4 of 50
`PUMP STATION 4 EQUIPMENT REPLACEMENT
`APRIL 28, 2011
`EEseme e re— m
`
`1.3 Cost Basis and Details
`
`The cost estimate is developed using a factored approach. This involves gathering cost
`information for major equipment and applying a factor to armive at an estimate for the total
`project cost. The factor is based on cost relationships that have been developed for past
`prajects in the US Northwest/Alaska geographic region.
`
`Preliminary sizing data was provided to prospective vendors who were asked to submit
`budgetary pricing. For the solicited major equipment pricing was requested to be within a
`+/- 25% band.
`
`Each pump is nominally sized for 375,000 bpd capacity using the same head pressure as
`the pre-SR pumps. Crude oil viscosity was chosen as 20 centipoise, which comesponds to
`an oil temperature of 30°F. Proposals were received from two pump manufacturers, Sulzer
`and Flowserve. The Sulzer pumps pricing is used in the estimate, as Sulzer pumps have
`been used more commonly by Alyeska.
`
`The gas turbines were sized for the pump duty and an additional 15% capacity factor was
`included to allow for pump operation in excess of the rated capacity. Price quoles were
`received from Solar Turbines and from Siemens. These unils are mechanical drivers for the
`pumps, with gearboxes for speed reduction to the pump speed of 3600 rpm. Operating
`parameters were for a maximum ambiént temperature of 90°F at an altitude of 3000 feet,
`Of the two prices received Solar Turbine’s proposal was determined to be the better
`
`selection as the sizing was closer to the requested rating and low temperature operation
`features were included.
`
`The pump station electrical single line drawing was used as the basis for the swiltchgear
`scope. Six busses were identified for replacement. Contact was made with Schoeider
`Electric for Square D equipment and with Rockwell Automation who worked with
`Westburne, for what developed into Alpha equipment. The Westburne proposal was
`selected. The proposal included custom switchgear and motor control assemblies including
`protective relaying and data communications. Extra spaces were included for future
`cXpansion.
`
`Electrical generators were sized based on replacing the existing units with 10% larger units.
`The existing generators consist of three 450 kW diesel units and a 900 kW natural gas unit.
`The replacement generators are 500 kW diesel fueled continuous rated and a 1.3 MW
`natural gas fueled prime rated unit. The requested generator size was 1000 kW but
`Caterpillar does not have this size rating so the next standard size was priced. Cummins
`were also contacted and did provide what would be considered ballpark pricing for the
`generators. However, NC Power Systems, whom we have had much discussion with on
`previous work, submitted a better quality and more detailed response, The Caterpillar units
`included for current emissions standards compliance to tier 4 interim using exhaust after-
`treatment systems. These systems increase the basic generator cost by approximately 15%
`for the natural gas generator and by 30% for the diesel generators.
`
`
`
`
`
`
`
`
`Exhibit Mo. ATC-810
`
`Page 5 of 50
`PUMP STATIOM 4 EQUIPMENT REPLACEMENT
`COST ESTIMATE REPORT (FIMUAL)
`APRIL 28, 2011 %
`e T Stantee
`
`The station recirculation scheme and replacement of the buried station piping with
`aboveground piping was not priced out for this report. Instead, cost data was taken from a
`study on station re-moding thal was done for pump station 4 under Stantec projects
`201010890204, The design case for this study was 1.4 MM bpd throughput. Mo scaling of
`capacity is made and the detailed cost is imported directly as a summary line item. An
`escalation factor of 5% was applied to adjust the 2009 costs 1o present 2011 costs. Since
`this estimate separately detailed all pertinent cost categories the IPA Lang factor is not
`applied.
`
`Alyeska shared Independent Project Analysis (IPA) subscriber data with Stantec for the
`purpose of factoring the major equipment costs to a final project cost. The composite factor
`approach includes for preliminary and detailed engineering design, project and construction
`management, direct field labor, construction indirect costs, associated bulk materials cost,
`and others. The factor recognized the cost of renovation of an existing facility is greater
`than for constructing & new facility of similar capacity. A location adjustment is included to
`account for the greater cost of remote and cold climate conditions of the pump station.
`
`This approach is a convenient method of estimating project costs at an early stage.
`
`The major equipment multiplying factor adopted by Alyeska and used in this cost study is
`5.7, Since there can be variability with this factor and since the major equipment prices are
`class IV quality, the resulting scope cost should not be considered to be close to definitive.
`It will however, meet the intended purpose in the project definition.
`
`
`
`
`
`
`
`
`Exhibit No. ATC-610
`
`Page & of 50
`PUMP STATION 4 EQUIPMENT REPLACEMENT
`COST ESTIMATE REPORT (FINAL) ;
`APRIL 28, 2011 %
`e ———————— Stantec
`2. COST SUMMARY
`Item Description Cost
`(Smillions)
`1 Pumps (1) 1.6
`2 Gas Turbine Drivers (3) 15.9
`3 Engine/Generators (3-500 kW diesel) 0.98
`4 Engine/Generators (1-1.3 MW natural gas) 1.76
`5 Electrical Switchgear & MCC 0.90
`Major Equipment Subtotal 21.14
`IPA Lang Factor Multiplier 3.7
`Subtotal 120.50
`1] Spare parts and tools (6.67% of items 1, 2 & 3, 20% of items 4 & 5) 1.76
`Freight costs (12% of items 1-6) 2,75
`Crude Qil Piping Reroute (from conceptual study F655) with escalation 25.00
`TOTAL £150.0
`
`
`
`
`
`
`
`
`
`Exchibit Mo. ATC-E10
`
`Page 7 of 50
`PUMP STATION 4 EQUIPMENT REPLACEMENT
`COST ESTIMATE REPORT (FINAL) %
`APRIL 29, 20411
`— Stavtes
`
`3. APPENDICES
`
`Appendix 1 — Pumps
`
`Appendix 2 = Gas Turbines
`
`Appendix 3 — Electrical Generators
`
`Appendix 4 — Electrical Switchgear
`
`Appendix 5 — Crude Oil Piping Reroute Cost Estimate (Project F&55)
`
`
`
`
`
`
`
`
`Exhibit Mo, ATC-810
`
`Fage 8 of 50
`PUNP STATION 4 EQUIPMENT REPLACEMENT
`COST ESTIMATE REPORT (FINAL) %
`APRIL 29, 2011 -
`Sharher
`
`APPENDIX 1
`Pumps
`
`
`
`
`
`
`
`
`Exhibit Mo. ATC-810
`
`Page 8 of 50
`From: Bennett, Stephen
`Sent: Thursday, Aprl 21, 2011 8:01 AM
`Ta: Hoppaer, Dave
`Cc: Crieux, Gilles; Shivjl, Riyaz; Rain, David
`Subject: 2010790000 FW: Alyeska Pipeline Crude Pump Budget Quotation
`Attachments: CAN. 3076-MN0OG.11.0166-P0 MSD-D Apr 20.pdf
`Tracking: Recipiont Ruad
`Hoppar, D
`Orieus, Gilles Read: 42172011 3:56 PM
`Stini, Riyac Read: 42172011 G607 AM
`Rin, David
`
`Budgetary pricing for Sulzer maindine pumps (MSD-D 14x14x18.5C) for station 4 is $532,867 USD/ea. Quantity is (3)
`purmps. Comparison pricing from Flowserve later loday.
`
`Sent: Thursday, Apri 21, 2011 43 AM
`
`To: Bennett, Staphien
`
`Subject: RE: Alyeska Pipeline Crude Pump Budget Quotation
`
`Good moming Stephen,
`
`You are cofrect in that taking $350,000 off the top will give you the package cost less drive. You probably only requine
`half the bage and the cost of the lube system will also be less. The budget price of my quote is getling less accurate -
`within 20% and on the high side is my best guess at this point.
`
`Bast Regards
`
`John Whittaker
`Sales Representative
`
`Sutrer Pumps Canada
`
`Calgary, Alberta
`Tal: 403-233-T105
`Call: 403-870-6179
`
`%
`
`mmmlay 21. A;uilzuumqa
`
`To: Whittaker, John
`
`Subject: RE: Alyeska Pipeline Crude Pump Budget Quotation
`
`Since thess pumps would be driven by gas turbine mechanical drivers | presume we can estimate the pump cost 8s
`#BB2 BET-$350,000 = §532 BET USD/ea. Please confirm.
`
`Sent: Wednesday, Aprl 20, 2011 10:41 PM
`
`Ta: Bennelt, Stephen
`
`Subject: FW: Alyeska Pipeline Crude Pump Budget Quotation
`1
`
`
`
`
`
`
`
`
`Exhibit No. ATC-E10
`Page 10 of 50
`
`Stephan,
`
`Please find attached the parformance data for our sslection for a pump suited to the pipeline application describad in your
`communication dated Apedl 18.
`Please also find attached a sultable GA drawing and brochure.
`
`The MSD-D 14x14x18.5C 2 stage is the best selection for the application as described. I've included a ballpark price for a
`7000 HP 3960 rpm molor - about $350,000. It's very common for the end user to purchase their own motor for installation
`at site to help reduce costs, The pump and motor will require a pressurized lube system which has also been included in
`our price along with vibration transducers and RTDs. NDE, hydrostatic testing and performance testing is also included.
`
`A full detall descriplion can be provided on requast.
`
`MED-D 14x14x18.5C 2 sig, 5-1 construction, pump package complete with T000 HP molor, pressure lube system for
`purmp and molor, vibratlon ransducers, pump RTS, and mounted on a fabricated sieel base sulted for 2xAP] table 4
`nozzle loads,
`
`Estimated $882 867.00 USD,
`Current ship date afler raceipt of order is approximaltely 56 weeks. FCA Portland, Oragon.
`
`A couple of other notes:
`
`- The M3D i& an angieered product and Is commonly subject 1o fine luning to oplimize the efficiency or 1o intrease the
`operating range. When it comes time o reguest a firm quotation please allow 4 weaks to ensure we are able to provide &
`
`= Consideration should be made for cold slars or handling a more viscous product.
`
`- Thara are always different philosophies regarding what typa of pump to handia what type of product. The MSD is
`commonly usad 1o handle dean, light, product with a low viscosity which seems to be whal you have describad sois
`@ good match,
`
`If you have any questions or requirs additional information pleasa do not hesitate to call.
`
`Best Regards
`
`John Whittaker
`
`Sales Reprasentative
`Sulzer Pumps Canada
`Calgary, Alberia
`
`Tek 403-233-T105
`Call; 403-870-5178
`
`CONFIDENTIALITY ROTICE
`
`T irderennlice i this el mipy B confidential sndicr privilegod,
`Thim am! ks mlonded 1 b rrviawed by oy B addmessels] namsd
`nboven, if you are nol the intendad recipient, you e hareby notiled
`thal any review, dissamicalion. copying, uSe or siorage of this amail
`and ity aEechments, il any, or the information containgd herwin i
`profibited. IF v Ferves received this small in smor, plass
`immiedistely notify the: sender by i emall sl delctn this emad
`froem your wysbam. Thank you.
`
`
`
`
`
`
`
`
`Exhibit Mo. ATC-810
`
`FPage 11 of 50
`
`Camtormet Sartec Consulting Lid. | Sulzer Referarce I-IJ___ nmmm—m.nmm
`Projoct Marmg Alyesica Bocster Pump Irsgquiry Db
`Inguiry MumbaeriiD waibal Bid Sxtbrited Digte
`I rurmbar Crude Pump #3 Dt Last Saved 21 Apr 2011 5:28 AM
`Servicn Crudha Ofl Trpnsler Sizes | Tlaghs 12
`Pump speed 3,560 rpm
`Description
`MED-0 14x14x18,5C / 2 &g
`
`Dirhver dirmanaions and waight 1o ba manualy enlersd 1o enmme comedt coulphing and basapiate soloction
`BARESHAFT PLMP.
`Material Class: 5-1 { Mod)
`SctionTalvary Flange Rating: Clies 500
`Dirains Flangs Ripting: Class 800
`Bawring Luba: Prossure Feed
`Isolator Typa: Inpro - Bronea |Solibor
`Oushoard Far: Nona
`Bearing Housing Drain: Pluggesd
`0_FirstStage: Double
`Balanca Spec: B_WIN
`PACKAGING ACCESSDRIES:
`Bi standard base size found - Refer io Advenca Englnearing for GA
`
`Basapiats suppliod by: Customer | Othars
`Primary Sead Flush Plan: Plan 11 0,75 System
`
`Primary Seal Flush Cormsénadiion: 316 Tuba
`BLYDLIT COMPONENTS:
`Modor Tarmanal Box Position: RHS viewed from bishind mobod eiics (g
`Db Dimaansicna
`Diriver dimnsions and waight 10 be manuslly omonod ko ersuns sofmsc! coulipling and basaplals soloction
`Coupling Solection: Coupling Not Provided
`Saal Salecion: Spocial Mechanical Saal Ouotation Per Chambar
`Wiring _Syeam: Galv Conduit
`TRAKNEPORT AND PACKING:
`
`TESTING, INSPECTION, PROCEDURES AND DOCUMENTATION;
`
`
`
`
`
`
`
`
`
`Fump Performance Datasheoct
`
`10,8375 USgeen
`
`- 2,070.4 t
`: 000 /. 0.00 psig
`
`20836 ft
`
`+ Ampla
`:H-
`
`: 3,560 mm
`
`12
`CLFVE: Fiksar : MISD-841.088-81-11-00
`: pr 2011 52289 AM
`
`s AT.08 i
`Imipssiee digematir, macimum tT.4d in
`Iimpsdiesr dsemoher, minimum {448 in
`tHE R MEdmum cosingibow] working pressisrs - 91808 psig
`NPSH mouired / mespin mdquinsd tBLAT00 N Maximurn allowable working prodswe @ 1 008 pai g
`I3 Fmp. fya Row) [ e (imp. e fow) S 14451 9,370 LS Units | Madmum afiowable suclion presssrs © G082 paig
`: 4,538.1 USgpm ol :1,B05.7 peig
`Haend, Faimim, rated diamiotee 238421
`Hizgdl risd fo shoicH 148 % ¢ IBKHTILET) Fecier
`Ficw, bast off, point (BEF) : 11,389.0 USgpm S 000 %
`Flow' ratio (reied § BEF) 19585 % = 1.00
`Dégenator ratio (raried [ ) ETET % 5179 hp
`Head mtic rmted dia /| max dia) 2% 18,124 hp
`Co/ChiCa |ANEIHI BB T-2004) ¢ 1007 1,00/ 0.57 tE,T9T hp
`| Spinction status. : Acrapinbia ¢ 7,000 hp § 5220 kW
`080 .
`2800 - :
`e L o
`245 - |
`1T : ! ;
`bt
`i 2000
`1,800 -
`16 e
`14,48 in
`1,400 p
`1,200 —p s
`100
`188
`-
`g 8
`" ]
`1]
`2 -]
`I 4,000 =
`2030 i
`a
`
`0 1000 ;OO0 A0 4000 D000 4000 TOO0 A000 RO00 000 fig0d TRON TLDE 4000 BRO0G 10000
`
`Page 2 ol 4
`
`
`
`
`
`
`
`
`:Egnunmhhu-
`
`-
`= e
`
`& 5L &85 EEYHEKEHEE=ZEE B YHEBEZHBEHN
`
`L
`=
`
`B & &
`
`Exhibit No. ATC-810
`Page 13 of 50
`
`SULZER
`
`CENTRIFUGAL PU P DATA SHEET
`
`Cushomer, Sinntec Cormulting LE, Bulpar Tander 107 CAN.OTE-NOG. 11.0188-P0
`Priect Narmac Abpwacn Bociler Pump ey Lok
`Irscpeiny MumbeniD: warhal Bl Suibwrired Dike:
`Cuminemer fmm Muamba: Cruda Pamp K3 Dimber Laes] Sorwndd: 0 A 2011
`Servion Crude Of Transisr Cusnidty: i
`b { Gl ) Pumg Tygei
`Tampor purg, Rated b 88,00 deg F 60.00 deg F Product Line: NS0
`Fugid) Dmsrradty, Fisbisci e 0888 53 ) 0.800 856 Pysp Sina I No. of Bages: NS00 14xidniBSC 1 2
`Viaper Prossum, Roisd: 5400 pula Faplstion {vissesd from drive end): S
`Vinofiity, Plabad: .00 ek Suction Impelar Typs {Lngks or doubln)r Doutls
`Ak Conpet = Casing Spit: s St
`Dischurgy Fiom, Ristec: 10,9575 Uiigpm Caming Type: Doubis Viskss
`Discharge Head, Fated: LOBABRTZOTHA R hecuerie Zire Futing F Fea'n
`Sueson Pramsune, nibodsmao: 0.00 pal.g /0,00 peig Bucticn 14 BOON RF Sida
`BPEH Mmintin: Amphs Discharge: 14 O RF Gide
`Podcemanes Curva Mo (8l eSO 1. 0eg-01-11-00 Baafng Typa, Fadis: Elsirne
`Pure Sgae: 4580 rpen e
`Frequency: B He Daariag Typa, Thrust Phvot Show
`FloncVarlabin Speed: Corgtant Sooed Bt Labication: Prassus Seed
`Imipaler Dignatnr, Faled: 17.080n
`Impeier et Wimam: 17,440
`irmpaler Dinrmatn, Winimem: t4.480n
`EMcianey: BAEDY,
`mwm”w BIARIDOR G | Bowwis: Carbon Steel WCB
`1 A48 LES: b [z oy o) [ ban
`K ! Nits: fimg, dyn Bow) /9,370 US: M {mp. | Column:
`ey B} [ s (i e i)
`Faind, Maxismum, Faks Dl PRI R Descharge Hoad
`Hoad R i Shutelt: BN il Carton Sies WCE
`Fiow, st EN Poant (BEPY 11,358 .0 USgom Coatryrniber Wes! Fings -
`Cmerinr Rado | Rated | Max} T eT% EFarft Aoy whewl (4140
`Haead Rstia (Rested Dia ! ax Diac): B4IIN D e -
`Viadni Cosloiesis (GO JCHICEE 100701007087
`Working Prassurs; RS palg Seal Coda:
`Working Pressurn Lismitc V2008 maly Sad Llaredscner -
`Baon Prossurs Lint: B0D.2 paig Seal Faush Piping, Primary, 11
`m“‘lm 1,805 7 palg Saal Flusn Piping, Sarmndery: :
`EaaTt0N P, reelirr L ot g F O Do et Coolng Wster Piping: =
`Chachargn Pressu, Rt 8005 psig A L
`BOD.S pelig -1.34 hp
`TRk Vol uPramsT miguesy, 0.8 130580 Hs
`; 10728 Servich Facion i
`Dirhoir: .00 B Pevte, Flsle: B,1Z2 hp
`Burneimte 1006 Pressps, Mankeum, Fialed Diseagten & 787 hp
`Tote! Fackage: 1BITEE TEFG
`Ciriwat; o Praferetcs TypicXPConsinsciionCastiron DesignHEMA
`Coupling: -
`
`Paga 3 of 4
`
`
`
`
`
`
`
`
`¥ 1o ¢ abng
`
`TETE el BN WY EZS LLOT Joy LE - eepdn) 1T 0 8]
`. dy £ZL'9: PaUL RO Oc-S0L L DON-FL0ENYD 1 Ol ANy Sang
`LEOJOTEFO0E: D018 IHASNY] -u..._u_uu_ % B Auniggs | Mmusny
`2 DO'0E | AR A, O | 1 LE-BR0 L P05 - BN BN UG PRy UL RO BT BHAag
`05 0060/ 580 R | e RyEuep PN Wil 095 pagel ‘paady Ef duang Bpnd G W
`¥ TR0 PR RNESd | peRy ERLEALI B solimg e~ ausequinyg Ambu
`wilgn giea'o PR We DAL LR OFOrE - nzyg | e 1 Buinguod sewms | JOLmSTY)
`WSy - mgy
`mOE 00T e S0EGE DROEE SRR 0ede 200'E Das' 0L 03'e o'y Ry 0ed'E 0a0'z DoaL °.
`: |
`i [
`|
`
`——— 4
`
`. ; : Doc'e
`
`03'e
`
`n
`- §
`-
`
`ol
`
`o'
`
`(i
`
`=
`
`i ;
`
`(=1
`
`oo
`o0d's m
`=
`
`OOE'E
`
`aENL L
`
`e
`
`et L
`
`oH'E
`
`oL
`
`05 Io v} afed
`0L9-2LY "ON WAl
`
`
`
`
`
`
`
`
`Exhibit No. ATC-610
`
`Pags 15 of 50
`SULZER ke R s
`DIMEMSIONAL DATA - TYPE MSD DIMENSIONS us
`Pump and Base - CCW Rotation - Double Suction Nowamiber - 06 D66
`CCW _ROTATION _ : T PAX -
`CSTANDARD) |—— 3.8 % T
`
`r.00 0.8.5.E. F
`
`' L0
`
`{ofyay ¢ o
`prepem— |
`
`14.5 1
`“'I"l. .....
`C
`] ...... P
`75 D) ARETER HOLES
`- FOR MOLD OOWM BOLTS
`o T T Pttt s il |
`Pump is counterdockwise rotation (CCW) as HH - Number of Base Hold Down Holes Each side equally spaced
`standard pump Fotation as vewsd from HF - Distance babseen Hold Down Holas
`wwflmififiunflw CHmensions based on ANSI Class D008 RF flanges
`for Clockwise rotation {CW).
`
`Size: 14 x 14 x 18.5 Double Suction
`
`[ Wo.of X Y w HR c Hk HE = HE HEF
`# fifimmlfim 140 2] 23575 280 | 330
`
`an | Pume W | Base
`[}
`
`=
`
`(1} Abowve diminisions s soonmie for mounting of besepkais, provided drivers DO BOT EXCEED width [P MAX) ond 'C WA dimansions.
`
`(2] For basegiate descripsons and sizing procodurss, or when additional egulpement must b sccommodsied, Ses Saction F,,
`mumahifl-.flnh—mfihufi.mmm
`meflumflhflnfllflfldm
`
`(5} Sl pipdeyd OF Sscman rrary roguine cunging s G
`
`H}mmflm“flmm oy et 1 304 8 mm) st acieneion standasd.
`
`(71 ADD 81, 35 rren (1.5 in.) o dmensions & HE for fan.
`
`LT
`
`(B} ADD 2694 mem {1155 i) e dimersion Y & HE' for Sleevahaot bearings with shalt driven LOF or T4,12 mm (28 In ) e THE for Sleeva'Pheot baarings wio shall
`
`drtvmn LOP.
`
`TR0} ADD 50U men (2 ) o this dimansion for B008 fangs.
`{11) Base Pisin weight s besed on ble sbow. AddiSonal infrmation on base plates in Saction F, lass Piste pages. For Skid add 800 LES (EXT Kg)
`
`
`
`
`
`
`
`
`
`Exhibit Mo. ATC-610
`
`Page 16 of 50
`Ben Ste
`From: Bannett, Stephen
`Sant: Monday, April 18, 2011 1:38 PM
`Tox “Whilttaker, John'
`Subject: Stantec Edmonton - new pumps budgel price
`Attachmants: PS-4 Mainline Pump Sizing Sulzer (vendor).pdf
`Hi Johin,
`
`We're on a naw estimate job for Alyeska Pipeline Sarvices Company. These are larger pumps for mainkine crude ol
`service. | ran the process conditions through the online software application and came up with a MSD-D 14x14x18A. The
`datasheet and curve are attached. This ks a 5-1 materials selection.
`
`mummfimfl#mnmmmmmmnhfinpflmhnmflfin{mw | will need this
`as 500n as practical for you, but bafore end-of-business this Thursday. Please advise ET.
`
`Call or emall with any questions.
`
`stantsccom
`
`The conbant of this email & the confidential propary of Stantec and should not be copled, modifiad, retransmifted, or usad for any
`purposa except with Stantec's written suthorization. i you are not the intended reciplent, pleass dalete all copies and notify us
`immediataly.
`
`P Piease consider the emviconment bafare printing this emal,
`
`
`
`
`
`
`
`
`p Performance
`
`Pom
`
`MORTH ELOPE CRUDE OiL
`
`i M08, 058-51-11-00
`
`; MSD-D 1l din B
`DAMER011 841 P
`
`+ 10,0837 5 (5,833.0)
`
`LEgpm
`
`Fiow, rated
`
`D (LEBE /0.0 BG
`
`- 80.00 deg F
`+ 920,00 P
`
`d hypa
`Adcitional Bguid description
`PN
`
`Siclicln
`
`T (Mod)
`
`AP B
`
`K
`
`10278 pal.g
`11,2038 pal.g
`
`_m
`m
`m
`m
`
`P ZOB3E N
`000/ 0,00 pslg
`
`Cifprantial head ! preddun, raled [reguested) | 20800 (2.557.0) ®
`Cearantial hesnd ! prossune, raled (Schusl)
`
`Suction pressuna, frked [
`MPSH mvaliable, rabed
`
`s;.ud.r-ud
`
`WPSH required | margin e
`
`i (iemp. ey flow] 1 5 (imp. eye flow)
`
`Irnpallar diamsier, raled
`Ienipadiar diarmeler, mersrmm
`MCSF
`
`Ienpelar diamter,
`
`Haad, maximum, rated diamster
`Haad riss fo shuof
`
`| 26.62 (260) %
`
`: 9,641.8 USgom
`
`Flow, baest off. point (BEF)
`Flow ratio (rated ! BEP)
`
`£ 113,44 (B0.50) %
`
`m.m.m
`5%
`1503
`mmmm
`
`o131 %
`B30 %
`
`Hameter ratie (rated /max)}
`
`Hoad rato (rated dia / max dia)
`
`1,007 1.00 1 0,64
`
`Co/ChCa [ANSUH| B.8.7-2004]
`Selocton status
`
`ALYVESKA FUMP BTATHOM 4
`
`g
`:
`?
`g
`2
`g
`. g
`i £
`b g
`g i g
`3 b :
`e :
`{8t : 1
`: g8 8 °
`- i
`
`Figrwr - LiBggem
`
`
`
`
`
`
`
`
`
`Exhibit Mo. ATC-E10
`
`Page 18 of 50
`PUMP STATION 4 EQUIPMENT REPLACEMENT
`COST ESTIMATE REPORT (FINAL)
`APRIL 28, 2011 %
`
` ———
`
`APPENDIX 2
`
`Gas Turbines
`
`
`
`
`
`
`
`
`Exchibit No. ATC-810
`
`Page 19 of 50
`From; James A. Raeside [Raeside_James A@solarturbines.com]
`Bent: Wednesday, April 20, 2011 10:44 AM
`To: Bannatt, Stephan
`Ce: Miks E. Clay; Greg B. Mittanck; Anthony X, Tsai
`Subjact: RE: Stantec inquiry - Solar Turbines Taurus T0S MD - Budget prcing - Alyeska Pipaling
`Altachments: dsTOmd. paf
`Dear Stephen,
`
`Further to our telephone conversation yesterday, please see below price and delivery for gty (3) Taurus 708 Mechanical
`Drives for the Alyeska Pipaline per your request.
`
`Solar Turbines Budget Pricing
`Base Package includes the following:
`
`- Taurys 70 Mechanical Drive
`
`- NEC, Class 1, Group D, Division 2
`
`- BoLoNOx Gas Fuel System w/ 25 ppm NOx emissions
`= Direct Drive AC Motor Driven Starting Systam
`
`- Gas Fuyel System with AluminumValve Body
`
`- On-Skid Controds System
`
`= Etfvesrmiat nestwork interface
`
`- Engine Parformance Map Display
`
`- Vibration Analysis — Torsional & Lateral Analysis
`
`- Portable Engine Claaning Sysiem
`
`- Cleaning Tank -~ ASME certified
`
`- Short term praservation
`
`= Alighment Tool
`
`- Factory Emissions Testing
`
`- Customer Participation of Testing - Observe only
`
`- Donalgson Carbon Steel Self Cleaning Inlet Air Fiter
`= Inlet Air Sllencer wi carbon steel ducting components
`- Exhaust Silancer, Floor Standing, Carbon Stesl
`
`= Exhaust System Ducting — includes silencer and stack rain profection
`
`PHOB[BECH]. . ..evvererenssrenssssscassmemssssssssssemsnssssenssenenssneeee U Be $5,300,000,00
`
`Pricing Is in U.5. Dollars, exclusive of all Sales Taxes, Ex-Works.
`Delivary: 12 months from receipt of order
`
`it should be noted that the above package Is based upon an On-Shore Ol & Gas Package and does not include a Driver
`Enclosure. Also, il is important 1o note that we have worked with Sulzer before on similar type applications.
`
`| trust that the information provided in this e-mail is sufficient for your FEED study, howsver, please contact me should you
`
`For your consideration.
`
`
`
`
`
`
`
`
`Exhibit No. ATC-810
`Page 20 of 50
`
`Regards,
`
`Jirn Raesida, P.Eng,
`Salar Turbines Canada Lid,
`Calgary Field Office
`
`Tel: 403-261-2640
`Cell: 403-874-6800
`Fax: 403-261-2757
`
`e-mail: fim_rasside@solarturbines, com
`
`“Hannett. dtephen” uphen, Bennathifstantes coms To “Jamas A. Reoside” <Aaeside_James_Aglsolarhurtings. com>
`=
`AHAZTY 0245 PM Subect RE: Stantac inguiny - indusinial gas lurbine budget pricng - Alyeska Pipsling
`
`Calerpilar: Conbdentinl Grsan Fetisn Uniil: 0SH2011
`
`Based on the high ambient temperature case I'd say the T80 is undersized while the T70 is close to bang-on for shaft HP
`(considaring a 15% overdesign). Preference would therefore be the Taurus 70.
`
`From: James A. Raeside [mailto:Raeside_James_ARsolarturbines.com]
`
`Sent: Tuesday, April 19, 2011 3:08 PM
`
`To: Bennett, Stephen
`
`Ce: Mike E. Clay; Dave J. Phaneuf; Greg B. Mittanck
`
`Subject: Re: Stantec inquiry - industrial gas turbine budget pricing - Alyeska Pipaline
`
`Dear Stephen,
`Thank you for contacting us regarding this opportunity.
`Solar will provide you budget price & delivary on / bafore Thursday April 215t par your request.
`
`Attached please find Tawms 60 & Tawus 7O Gas Turbine performanca al your site conditions for your review and
`Comment.
`
`Please advisa your preference.
`Best Regards,
`
`Jim Raeside, P.Eng.
`Solar Turbines Canada Lid.
`Calgary Flald Offica
`
`Tel: 403-261-2640
`Cell: 403-874-6800
`
`
`
`
`
`
`
`
`Solar Turbines
`A Catorpitisr Company
`
`+ Bearings
`- Joumal and Thrust: TIR Pad
`
`Coatings
`= Compressor Stators and Drums:
`
`TAURUS ?0
`
`stbine Mechenieal-Dii
`
`Key Package Features
`
`* Driver Skid with Drip Pans
`
`» 316L Stainless Steel Piping
`£102mm i47)
`
`» Compression-Type Tube Fittings
`
`+ Digital Display Panel
`
`+ Electrical System Oplions
`~ NEC Ciass |, Group D, Div. 1or2
`- CENELEC Zone 1072
`
`v Thrbotronc™ Microprocessor
`Controd System
`— Offskid or Onskid ControfNet 1.5
`
`- Predictive Emissions Monitomng
`» CE/ATEX Zona 2 Certification
`
`- Swart Systems
`
`= Pneumatic
`= Direct Drive AC
`* Fuel System: Natural Gas
`
`. w?_gmummmm
`— Turbine-Driven AcCessories
`- I0il Tank Vert Separator
`= i Tank Vent Flame Trap
`* Lube Qi System Options
`= Ol Cooler
`— Odl Heater
`* Compressor Cleaning System Options
`= On-Crank
`= Cn-Crank/On-Ling
`= Certified Cleaning Tank
`* Gaarbox (if applicabie)
`« Ajr infet and Exhaust System Options
`« Encicsune and Assockyied Oplions
`» Factory Testing of Turbine
`and Package
`« Documentation
`— Machanical and Blectrical Drawings
`— Quaiity Control Data Book
`= [nspachon and Test Plan
`- Test Repoits
`
`
`
`
`
`
`
`
`Solar Turbines TAURUS 70
`
`A M‘H w Geas Turbire Mechanieal-Drive FG:L..-DE:!.'.-
`
`Performance Available Power
`DUF L Tows” TERD N 1714012 .5
`10213 by (JENF-3 | 1912
`Hean Rae 13 M RIAW-hr _
`7213 Bewhps=hr) =
`= HBI ne =
`Exnnusl Flow BS B30 ke £ SFRFET 1FF Py T
`{210,830 e z =
`Erhaysl Termp 495 E Oulpud Pow %
`B2 =] 5 W00 1405
`7 (R [EL f
`Noména! Rabng — (150 5 :l_l
`e T S asa i B
`m@wwmum = et lmfiffi
`Relatyve humaiy 60% Haal Ralu e
`Natural gas kel widh
`LHW = 35 M.’ (840 Bhuisaf) i 84
`Dptmum power fusbing speed 70N 18715}
`; o P T ] 15,0 2.4 15.0 0.0 L]
`AL -drTren SCOPSS0NET i %) 133 L0 T.19] [113)
`Engine sficincy: 34.8% NLETAIR TEMPERATURE. °C |'F) N
`Package Dimensions
`Length: 7.7 m {35 37)
`Wih: 27 m {85
`Heabght 3.3 m (100 9°)
`Typical Welght: 24 550 kg (54,000 Ih)
`PO, Box BERT0 T FORMATION el
`RO Box BEATH FOR MORE IN
`San Dlago. CA 621588378 Taluphona: i+ 1) BT6A44-A 302 w
`e Poain FabiAe s 50 Rinbarte e e e T s gt IFaEmat. W SOLMTUIDINS. com
`i M o Rl W A e wiles Pl B
`8 T T e il B ol et DV
`B s gu]
`
`
`
`
`
`
`
`
`
`Exchibit No. ATC-610
`
`Page 23 of 50
`
`Benn hen
`
`CE T
`From: Bannatt, Stephen
`Sent: Tussday, April 18, 2011 247 PM
`Te: 1im_rasside@solarturbines.com’
`Subject: Stantec inquiry - industrial gas turbine budge! pricing
`Hi Jim,
`
`As mentionad during our phone conversalion we ane submitting this emad request for sizing and budget price for industrial
`gas urbines on behalf of our client Alyeska Pipeling.
`
`Stantec has bean contracted for a cost estimate study on an altemative pump station configuration which involves in part
`the provision of (3) new gas turbines. These turbines would be mechanical drivars for lange mainline crude ofl pumps.
`These pumps are praliminarily selected as Sulzer MSD-D 14x14:x18A or Flowsene equivalent.
`
`Each of the three pumps is identically sized at 6500 brake horsepower, with a speed of 3600 rpm. The gas turbines
`should be rated for this power with an additional 15% capacity available for overdesign flowrate or fulure changes fo the
`
`crude oll propertias.
`
`Location conditions for the gas turbines is at an altitude of approximatety 3000 ft above sea leved, indoor placement, with
`intake combustion air mimimum temperatune of -60F and 8 maximum temperature of +B0F, This location is in a seismic
`zone rated at 7.5 on the Richier scale,
`
`The gas turbines would be fueled with natural gas.
`
`Please indicate the lurmdown rangs for the selected turbine model. The scope is for complate tumkey units. Incuda
`manufacturer arector services for commissioning and starlup, Emissions complience to curment EPA end DEC [Alaska)
`
`regquiraments,
`
`¥ou are requested 1o provide +/- 25% quality budget pricing in USD for this proposal. Due to dient needs we require your
`response before 4:00 PM Thursday Aprl 21.
`
`Call or email if you have any questions.
`Thiank yodl.
`
`Stephen Banneti, P.Eng.
`Senior Mechanical Enginsar
`Stantec
`
`Thie contant of this email is the confidential property of Stamec and should nol ba copled, modified, retrensmitted, or used for any
`purpose axcept with Stantec’s weitlen authorization. i you are nol the intended reciplent, pleass delete sl coples and notify ws
`iFrimisdEatedy,
`
`“® Please consider the environmant before printing this emal,
`
`
`
`
`
`
`
`
`PUMP STATION 4 EQUIPMENT REPLACEMENT
`COST ESTIMATE REPORT (FINAL)
`
`APRIL 29, 2011
`
`Exhibit No. ATC-610
`Page 24 of 50
`
`&
`
`Lo G T
`
`APPENDIX 3
`Electrical Generators
`
`
`
`
`
`
`
`
`Exhibit No, ATC-510
`
`Page 25 of 50
`From: Bennett, Stephen
`Sent: Monday, Apdl 25, 2011 10:22 AM
`To: Hopper, Dave
`Cc: Oriewx, Gillas; Shivii, Riyaz: Rein, David
`Subject: FW: 2010790000 Stantec-Alyeska Budgetarys.doc
`Attachments: Stantec-Alyeska Budgetarys.doc
`
`Tha 900 kKW unit below turng out 1o be dissel fueled. This unit should be natural gas fueled. However the closest size that
`Caterpillar sells is the 1.3 MW unit. This is oversized but will have lo do for the eslimate. Therefore, use the 51,540,000
`plus $225,00 price and show the size as 1.3 MW backup Lifeline genarator.
`
`From: Bennett, Stephen
`
`Sent: Monday, April 25, 2011 7:39 AM
`
`To: Hopper, Dave
`
`Ce: Orieys, Gllles; Shivii, Riyaz; Rein, David
`
`Subject: 2010790000 Stantec-Alyeska Budgetarys.doc
`
`This pricing for P3-4 gensets was received after business on Friday.
`
`These prices can be considerad better quality than the Cummins price estimales sent previously. Uise these "Caterpillar®
`pricas for our estimate.
`
`The (3) 500 kW continuous rated gensets are listed at $325,000/ea plus an additional $100,000/ea for exhaust aftes-
`freatment (for EPA tier 4 complianca). Thess units would be instelled indocrs.
`
`The single lifefine backup gensel shown as 910 kW prime rated is priced at $900,000 phus an additional $250,000 for
`exhaust afler-treatment (for EFPA tier 4 complianca). This unit is in an Arctic Pack package for ouldoor standalone
`installation.
`
`Steve
`
`
`
`
`
`
`
`
`Exchibit Mo, ATC-510
`
`Page 26 of 50
`IR N ¢ POWER sYSTEMS co.
`April 22, 2011
`
`Stantec
`
`10160 - 112 Street
`
`Edmonton AB TSK 2LE
`
`Reference: Budgetary Estimate for Alyeska Pipeline Service Company
`Generators
`
`Mr. Bennett;
`
`The following will provide a summarized list of budgetary cost for generator sets we
`recently have been discussing. Each of these generator sets has all the major
`equipment to assemble a functional package with the addition of piping and electrical
`conduct

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket