`
`UNITED STATES DISTRICT COURT
`WESTERN DISTRICT OF MICHIGAN
`SOUTHERN DIVISION
`
`
`UNITED STATES OF AMERICA,
`
`
`Plaintiff,
`
`
`v.
`
`ABBOTT LABORATORIES, a corporation
`doing business as ABBOTT NUTRITION, and
`KEENAN S. GALE, TJ HATHAWAY, and
`LORI J. RANDALL, individuals,
`
`
`Defendants.
`_____________________________________/
`
`
`Case No.
`
`Hon.
`
`
`
`
`
`
`
`
`
`COMPLAINT FOR PERMANENT INJUNCTION
`
`Plaintiff, the United States of America, by its undersigned counsel and on behalf of the
`
`United States Food and Drug Administration (“FDA”), respectfully represents as follows:
`
`1.
`
`This action for a statutory injunction is brought under the Federal Food, Drug, and
`
`Cosmetic Act (the “Act”), 21 U.S.C. § 332(a), to permanently enjoin the defendants, Abbott
`
`Laboratories, a corporation doing business as Abbott Nutrition, and Keenan S. Gale, TJ
`
`Hathaway, and Lori J. Randall, individuals, (collectively, “Defendants”) from violating:
`
`(a)
`
`21 U.S.C. § 331(a), by introducing or causing to be introduced, or
`
`delivering or causing to be delivered for introduction, into interstate commerce articles of food,
`
`namely infant formulas, as defined in 21 U.S.C. § 321(z), that are adulterated within the meaning
`
`of 21 U.S.C. § 350a(a)(3) in that they have been processed in a manner that does not comply
`
`with current good manufacturing practice requirements for infant formula set forth at 21 U.S.C.
`
`§ 350a(b)(2) and 21 C.F.R. Part 106;
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.2 Filed 05/16/22 Page 2 of 21
`
`(b)
`
`21 U.S.C. § 331(a) by introducing or causing to be introduced, or
`
`delivering or causing to be delivered for introduction, into interstate commerce articles of food
`
`that are adulterated within the meaning of 21 U.S.C. § 342(a)(4) in that they have been prepared,
`
`packed, or held under insanitary conditions whereby they may have become contaminated or
`
`whereby they may have been rendered injurious to health;
`
`(c)
`
`21 U.S.C. § 331(k) by causing articles of food, namely infant formulas as
`
`defined in 21 U.S.C. § 321(z), that are held for sale after shipment of one or more of their
`
`components in interstate commerce to become adulterated within the meaning of 21 U.S.C.
`
`§ 350a(a)(3); and
`
`(d)
`
`21 U.S.C. § 331(k) by causing articles of food that are held for sale after
`
`shipment of one or more of their components in interstate commerce to become adulterated
`
`within the meaning of 21 U.S.C. § 342(a)(4).
`
`2.
`
`Defendants manufacture infant formulas, including infant formulas in powdered
`
`form (“powder infant formulas”), under conditions and practices that fail to protect the food
`
`against the risk of contamination from bacteria including, but not limited to, Cronobacter
`
`sakazakii (“C. sak.”) and Salmonella.
`
`3.
`
`C. sak. can live in dry foods, such as powder infant formula. In infants (children
`
`younger than 12 months), C. sak. can be deadly. C. sak. can cause sepsis (a serious blood
`
`infection) or meningitis (swelling of the linings surrounding the brain and spinal cord). Infants
`
`two months or younger are most at risk of developing meningitis if they become ill from C. sak.
`
`infection. Infants born prematurely are also more likely to become ill from C. sak. infection.
`
`
`
`2
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.3 Filed 05/16/22 Page 3 of 21
`
`4.
`
`FDA testing of environmental samples collected on or about February 1 or 2,
`
`2022, detected C. sak. in a Sturgis, Michigan facility where Defendants manufactured powder
`
`infant formula.
`
`5.
`
`Furthermore, Defendants identified Cronobacter spp. in their manufacturing
`
`facility from their own environmental samples collected between February 6 and 20, 2022.
`
`“Cronobacter spp.” refers to Cronobacter without a determination of the species, e.g., C. sak.
`
`The presence of Cronobacter spp. in the manufacturing environment indicates that conditions
`
`support bacterial growth and proliferation, including growth of pathogenic bacteria such as C.
`
`sak. If speciation is not conducted, the findings of Cronobacter spp. must be treated as if the
`
`bacteria are C. sak., for adequate protection of public health.
`
`6.
`
`On two previous occasions, Defendants detected Cronobacter spp. in their
`
`finished powder infant formulas. (The contamination was caught before the infant formulas
`
`were distributed to consumers.) Defendants processed/filled one batch of Cronobacter spp.-
`
`positive product on or about August 18-19, 2019, and processed/filled the other batch of
`
`Cronobacter spp.-positive product on or about June 12, 2020. The two finished product batches
`
`that tested positive for Cronobacter spp. had been processed on different equipment; for
`
`example, the products were dried on different spray dryers and filled on different filling lines.
`
`(Spray dryers process infant formula or other food from a liquid form to powder form; this
`
`process is known as “drying.” Filling lines are used for putting infant formula or other food into
`
`containers and sealing the containers.) The presence of Cronobacter spp. on different processing
`
`equipment at different times indicates the possibility of multiple avenues for spreading bacterial
`
`contamination in the manufacturing environment.
`
`
`
`3
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.4 Filed 05/16/22 Page 4 of 21
`
`7.
`
`Ongoing inadequacies in manufacturing conditions and practices at Defendants’
`
`facilities demonstrate that Defendants have been unwilling or unable to implement sustainable
`
`corrective actions to ensure the safety and quality of food manufactured for infants, a consumer
`
`group particularly vulnerable to foodborne pathogens. Defendants’ violations of the Act and the
`
`likelihood that violations will recur in the absence of court action demonstrate that injunctive
`
`relief is necessary.
`
`Jurisdiction and Venue
`
`8.
`
`This Court has jurisdiction over the subject matter and all parties to this action
`
`under 28 U.S.C. §§ 1331, 1337, and 1345, and 21 U.S.C. § 332(a).
`
`9.
`
`Venue in this district is proper under 28 U.S.C. § 1391(b) and (c).
`
`Defendants and Their Operations
`
`10.
`
`Defendant Abbott Laboratories, doing business as Abbott Nutrition, is a
`
`corporation formed under the laws of the State of Illinois. Abbott Nutrition manufactures infant
`
`formulas at facilities located at 901 North Centerville Road, Sturgis, Michigan 49091 (“AN-
`
`Sturgis”), within the jurisdiction of this Court. AN-Sturgis has over 400 employees.
`
`11.
`
`Defendant Keenan S. Gale holds the title of Director of Quality at AN-Sturgis and
`
`oversees all quality assurance including, but not limited to, sanitation, compliance, and corrective
`
`and preventive actions. Defendant Gale has the authority to detect, correct, and prevent
`
`violations of the Act and its implementing regulations. Defendant Gale performs his duties at
`
`AN-Sturgis, within the jurisdiction of this Court.
`
`12.
`
`Defendant TJ Hathaway is the Site Director at AN-Sturgis. Defendant Hathaway
`
`has identified himself as the most responsible individual at the Sturgis Facility. Defendant
`
`
`
`4
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.5 Filed 05/16/22 Page 5 of 21
`
`Hathaway is responsible for ensuring the safety and quality of products made at AN-Sturgis.
`
`Defendant Hathaway performs his duties at AN-Sturgis, within the jurisdiction of this Court.
`
`13.
`
`Defendant Lori J. Randall is Abbott Nutrition’s Division Vice-President of
`
`Quality Assurance. Defendant Randall has overall responsibility for quality operations for
`
`global Abbott Nutrition, which includes, but is not limited to, oversight of manufacturing
`
`locations and food safety, product quality, supplier quality, compliance, complaint management,
`
`and corrective and preventive actions. Defendant Randall was responsible for approving the
`
`decision made during FDA’s most-recent inspection at AN-Sturgis to initiate a recall of certain
`
`infant formulas manufactured at AN-Sturgis. Defendant Randall performs her duties at Abbott
`
`Laboratories’ corporate office located in Abbott Park, Illinois, where she conducts her oversight
`
`duties for Abbott Laboratories’ manufacturing sites including, but not limited to, AN-Sturgis.
`
`14.
`
`During their regular course of business, Defendants manufacture, process, pack,
`
`label, hold, and distribute articles of food, including infant formulas defined in 21 U.S.C.
`
`§ 321(z), and food for older children. Defendants’ infant formulas and other food are marketed
`
`under several brand names, including Similac (including Similac Alimentum) and EleCare.
`
`15.
`
`Defendants distribute their infant formulas throughout the United States,
`
`including to Minnesota, Ohio, and Texas.
`
`16.
`
`Defendants manufacture their infant formulas using ingredients that were shipped
`
`in interstate commerce, including ingredients from Illinois, Iowa, and Wisconsin.
`
`Legal Framework
`
`Infant Formula, Generally
`
`
`
`
`5
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.6 Filed 05/16/22 Page 6 of 21
`
`17.
`
`“Infant formula” means “a food which purports to be or is represented for special
`
`dietary use solely as a food for infants by reason of its simulation of human milk or its suitability
`
`as a complete or partial substitute for human milk.” 21 U.S.C. § 321(z).
`
`18.
`
`Subject to an exemption described below, the Act deems infant formulas
`
`adulterated if they are not made in compliance with FDA’s current good manufacturing practice
`
`(“CGMP”) requirements for infant formulas established by regulation. See 21 U.S.C.
`
`§§ 350a(a)(3) and 350a(b)(2); 21 C.F.R. §§ 106.1(a) and 106.5(b).
`
`19.
`
`FDA promulgated CGMP regulations for infant formulas at 21 C.F.R. Part 106,
`
`Subpart B (“Infant Formula CGMP Regulations”). These regulations are designed to ensure the
`
`safety of infant formula and prevent the manufacture of adulterated infant formula, and they
`
`require manufacturers to implement a system of controls to cover all stages of manufacturing.
`
`Infant Formula CGMP Regulations contain requirements for specific controls including, but not
`
`limited to, controls to prevent adulteration of infant formula from microorganisms. See Interim
`
`Final Rule, Current Good Manufacturing Practices, Quality Control Procedures, Quality Factors,
`
`Notification Requirements, and Records and Reports, for Infant Formula. 79 Fed. Reg. 7934,
`
`7935 (Feb. 10, 2014); see also Final Rule, Current Good Manufacturing Practices, Quality
`
`Control Procedures, Quality Factors, Notification Requirements, and Records and Reports, for
`
`Infant Formula. 79 Fed. Reg. 33,057 (June 10, 2014).
`
`20.
`
`In conjunction with Infant Formula CGMP Regulations, FDA also promulgated
`
`requirements for record-keeping, including a requirement that manufacturers have procedures for
`
`handling all written and oral complaints (“Infant Formula Record Requirements”). See 21
`
`U.S.C. § 350a(b)(4); 21 C.F.R. § 106.100(k). Under Infant Formula Record Requirements,
`
`manufacturers must conduct an investigation when a complaint shows a possible health hazard.
`
`
`
`6
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.7 Filed 05/16/22 Page 7 of 21
`
`The failure to comply with Infant Formula Record Requirements, including the requirement for
`
`complaint-handling procedures, renders infant formulas adulterated within the meaning of 21
`
`U.S.C. § 350a(a)(3). See 21 C.F.R. §§ 106.1(c) and 106.100(r).
`
`Exempt Infant Formula
`
`21.
`
`The Act exempts certain infant formulas from several aspects of 21 U.S.C.
`
`§ 350a—the specific provision of the Act governing the manufacture and adulteration of infant
`
`formula—including provisions relating to compliance with Infant Formula CGMP Regulations
`
`and Infant Formula Record Requirements. See 21 U.S.C. § 350a(h) (providing exemption from,
`
`among others, the requirements in 21 U.S.C. §§ 350a(a)(3), 350a(b)(2), and 350a(b)(4)). The
`
`exemption applies to infant formula “which is represented and labeled for use by an infant—(A)
`
`who has an inborn error of metabolism or a low birth weight, or (B) who otherwise has an
`
`unusual medical or dietary problem.” 21 U.S.C. § 350a(h)(1). This type of product is known as
`
`an “exempt infant formula.” FDA promulgated regulations that establish conditions with which
`
`a manufacturer must comply to obtain and retain this exemption. See 21 U.S.C. §§ 350a(h)(1)
`
`and 350a(h)(2); 21 C.F.R. § 107.50.
`
`22.
`
`Inborn errors of metabolism are rare, inherited (genetic) disorders in which the
`
`body cannot properly turn food into energy. They are caused by defects in specific proteins
`
`(enzymes) that help break down (metabolize) certain nutrients in food. These disorders result in
`
`the buildup of toxic compounds in the brain and other important organ systems, and they can
`
`cause a wide range of medical problems. Several inborn errors of metabolism are life-
`
`threatening and known to cause severe and permanent brain damage and associated problems
`
`such as developmental delay, movement disorder, and/or coma. Infants with inborn errors of
`
`metabolism cannot tolerate certain nutrients (e.g., certain amino acids) found in infant formulas;
`
`
`
`7
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.8 Filed 05/16/22 Page 8 of 21
`
`therefore, these infants need specialty infant formulas to meet their nutritional needs to support
`
`and promote growth while avoiding the offending nutrient(s). Other types of disorders requiring
`
`specialty infant formulas are severe allergies where infants cannot tolerate proteins that are not
`
`broken down and require alternate types of infant formulas, such as amino acid-based formulas.
`
`23.
`
`This Complaint refers to the exempt infant formulas that Defendants manufacture
`
`at AN-Sturgis as “the Specialty Infant Formulas,” and the non-exempt infant formulas that
`
`Defendants manufacture at AN-Sturgis as “the Standard Infant Formulas.” The Specialty Infant
`
`Formulas are intended to address inborn errors of metabolism, such as maple syrup urine disease
`
`(“MSUD”), urea cycle disorders (“UCD”), and glutaric aciduria type 1 (“GA-1”), and other
`
`conditions, such as severe food allergies.
`
`24. Microbiological contamination of any infant formula, including the Specialty
`
`Infant Formulas and the Standard Infant Formulas, can have devastating and potentially deadly
`
`effects on vulnerable infants.
`
`Food, Generally
`
`25.
`
`Under the Act, all infant formulas are “food” (see definition of “infant formula”
`
`above) and, therefore, are subject to the Act’s requirements applicable to food.
`
`26.
`
`“Food” is adulterated within the meaning of the Act “if it has been prepared,
`
`packed, or held under insanitary conditions whereby it may have become contaminated with
`
`filth, or whereby it may have been rendered injurious to health.” 21 U.S.C. § 342(a)(4).
`
`27.
`
`Food manufacturers must adhere to FDA’s current good manufacturing practice
`
`regulations (“CGMP Regulations for Human Food”), codified at 21 C.F.R. Part 117, Subpart B,
`
`which establish basic practices that must be followed and conditions that must be maintained
`
`during food manufacturing operations. See 21 C.F.R. §§ 117.10 through 117.110.
`
`
`
`8
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.9 Filed 05/16/22 Page 9 of 21
`
`28.
`
`CGMP Regulations for Human Food require, among other things, that
`
`manufacturing conditions and practices protect against contamination of food and food-contact
`
`surfaces from any source. See generally 21 C.F.R. Part 117, Subpart B.
`
`29.
`
`The failure to comply with CGMP Regulations for Human Food renders food
`
`adulterated within the meaning of 21 U.S.C. § 342(a)(4). See 21 C.F.R. § 117.1(a)(1)(ii).
`
`30.
`
`The Specialty Infant Formulas, the Standard Infant Formulas, and the other food
`
`that Defendants manufacture at AN-Sturgis are required to be made in compliance with CGMP
`
`Regulations for Human Food. The Standard Infant Formulas are also required to be made in
`
`compliance with Infant Formula CGMP Regulations.
`
`Violations of the Act
`
`31.
`
`The Act, 21 U.S.C. § 331(a), prohibits introducing into interstate commerce:
`
` (a) Articles of food, namely infant formulas as defined in 21 U.S.C. § 321(z),
`
`that are adulterated within the meaning of 21 U.S.C. § 350a(a)(3) in that they have been
`
`processed in a manner that does not comply with current good manufacturing practice
`
`requirements for infant formula set forth at 21 U.S.C. § 350a(b)(2) and 21 C.F.R. Part 106; and
`
`(b)
`
`Articles of food that are adulterated within the meaning of 21 U.S.C.
`
`§ 342(a)(4) in that they have been prepared, packed, or held under insanitary conditions whereby
`
`they may have become contaminated with filth or whereby they may have been rendered
`
`injurious to health.
`
`32.
`
`The Act, 21 U.S.C. § 331(k), prohibits causing:
`
`(a)
`
`Articles of food, namely infant formulas as defined in 21 U.S.C. § 321(z),
`
`that are held for sale after shipment of one or more of their components in interstate commerce to
`
`become adulterated within the meaning of 21 U.S.C. § 350a(a)(3); and
`
`
`
`9
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.10 Filed 05/16/22 Page 10 of 21
`
`(b)
`
`Articles of food that are held for sale after shipment of one or more of
`
`their components in interstate commerce to become adulterated within the meaning of 21 U.S.C.
`
`§ 342(a)(4).
`
`33.
`
`The evidence gathered during FDA’s recent inspection at AN-Sturgis (described
`
`below) demonstrates that Defendants adulterate food within the meaning of 21 U.S.C.
`
`§§ 342(a)(4) and 350a(a)(3).
`
`34.
`
`The evidence also demonstrates that Defendants manufacture their products from
`
`ingredients shipped to them in interstate commerce and distribute their adulterated food in
`
`interstate commerce.
`
`35.
`
`Therefore, Defendants violate the Act by: (a) introducing into interstate
`
`commerce articles of food that are adulterated within the meaning of 21 U.S.C. §§ 342(a)(4) and
`
`350a(a)(3); and (b) causing articles of food that are held for sale after shipment of one or more of
`
`their components in interstate commerce to become adulterated within the meaning of 21 U.S.C.
`
`§§ 342(a)(4) and/or 350a(a)(3). See 21 U.S.C. §§ 331(a) and 331(k), respectively.
`
`FDA’s 2022 Inspection at AN-Sturgis
`
`36.
`
`FDA conducted its most recent inspection at AN-Sturgis between January 31 and
`
`March 18, 2022 (“2022 Inspection”). During the 2022 Inspection, FDA investigators
`
`documented conditions and practices that fail to control microbiological growth within the food-
`
`processing areas at AN-Sturgis.
`
`37.
`
`FDA’s inspectional findings from the 2022 Inspection establish that Defendants
`
`lack adequate measures to ensure the safety and quality of the Specialty Infant Formulas, the
`
`Standard Infant Formulas, and the powdered food for older children that Defendants manufacture
`
`
`
`10
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.11 Filed 05/16/22 Page 11 of 21
`
`at AN-Sturgis. Among other things, Defendants use shared equipment for manufacturing their
`
`products. As a result, these products are at risk of contamination from bacteria, such as C. sak.
`
`38.
`
`FDA investigators collected samples from surfaces in AN-Sturgis’s production
`
`areas for powder infant formula. FDA laboratory analysis of those samples detected C. sak. on
`
`several surfaces, including:
`
`(a)
`
`The cover of a scoop hopper, which is used to feed scoops that are placed
`
`directly inside infant formula containers and come in contact with product. At the time the
`
`sample from the scoop hopper cover had been collected, a batch of infant formula was being
`
`packaged; and
`
`(b)
`
`A structural support and the immediately surrounding floor of a spray
`
`dryer, and two areas in the dehumidification room on the fourth level of that spray-dryer tower,
`
`i.e., the floor between a duct-taped spot and the wall, and the floor and seam of the first door. At
`
`the time the samples on or near the spray dryer had been collected, the spray dryer was in a
`
`cleaning cycle, which introduces water into this dry-production environment and the equipment
`
`interiors.
`
`39.
`
`Additionally, Defendants’ own environmental samples between September 25,
`
`2019, and February 20, 2022, confirmed the presence of Cronobacter spp. on surfaces in AN-
`
`Sturgis’s production areas for powder infant formula.
`
`40.
`
`The 2022 Inspection also documented Abbott’s failure to control water in areas of
`
`AN-Sturgis’s facilities that are intended to be used for processing powder infant formulas. The
`
`uncontrolled wet environment in processing areas, in conjunction with the presence of C. sak.
`
`and deteriorating equipment that enables harborage of C. sak. (i.e., cracks in food-contact
`
`
`
`11
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.12 Filed 05/16/22 Page 12 of 21
`
`surfaces of equipment, as described below), create an unacceptable risk of bacterial
`
`contamination of Defendants’ products.
`
`41.
`
`On January 31, 2022, FDA investigators observed water on several levels of a
`
`spray-dryer tower, while the spray dryer was being used to process a batch of powder infant
`
`formula, as follows:
`
`(a)
`
`On the tower’s fifth level, the investigators observed water on the floor
`
`from a steam-condensate leak in the inlet steam coils; the water was dripping from the valves
`
`onto the floor of the tower’s fourth level. FDA investigators noted that, according to
`
`Defendants’ records, AN-Sturgis had prior water leaks (on January 21, 2022, November 4, 2021,
`
`and February 1, 2021) associated with inlet steam coils;
`
`(b)
`
`On the tower’s second level, the investigators observed water around the
`
`floor drain near the potassium hydroxide tanks, which are used for pH adjustment in the
`
`production of powder infant formula, and at the floor-wall junction near the floor scrubber used
`
`to clean the floors of the spray-dryer tower; and
`
`(c)
`
`On the tower’s basement level, the investigators observed water on the
`
`floor by an eye-wash station, which is adjacent to the air-handling system of a vibratory fluid bed
`
`used to further cool the powder infant formula as it comes out of the main chamber of the spray
`
`dryer.
`
`42.
`
`FDA investigators observed that Defendants’ records documented a total of 310
`
`water events, e.g., water leaks and condensation, at AN-Sturgis between January 1, 2020, and
`
`February 1, 2022. Those water events occurred in dry-production areas for powder infant
`
`formulas, e.g., during spray-drying the infant formula and/or filling the infant formula into
`
`containers. Defendants’ records describe several water leaks as necessitating repairs of the AN-
`
`
`
`12
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.13 Filed 05/16/22 Page 13 of 21
`
`Sturgis roof. When C. sak. is present in a manufacturing environment, it can be further spread to
`
`other processing areas, particularly where water is poorly controlled.
`
`43.
`
`FDA investigators observed that Defendants had not validated the “dry-out” step
`
`for their spray dryers to ensure that complete drying is achieved after water is introduced into the
`
`spray-dryer environment during cleaning.
`
`44.
`
`FDA investigators observed that Defendants’ records documented a history of
`
`internal deterioration of the spray dryers at AN-Sturgis, dating back to September 2018.
`
`Defendants’ last spray-dryer inspection, which occurred in August 2021, showed damage
`
`including, but not limited to, cracks and pits inside the dryers’ main chambers. This type of
`
`damage creates the potential for niches and harborage sites for bacterial contamination to persist,
`
`particularly in the presence of moisture.
`
`45.
`
`Additionally, FDA investigators observed that AN-Sturgis personnel (employees
`
`or contractors) working in infant formula processing areas did not wear necessary protective
`
`apparel to protect against contamination of infant formula. For example:
`
`(a)
`
`On January 31, 2022, FDA investigators observed an employee exit the
`
`elevator in a spray-dryer tower and enter the room containing the vibratory fluid bed—and pass
`
`the shoe sanitizing station without spraying the soles of his/her shoes with sanitizer. When this
`
`inspectional observation was made, the nozzle of the sanitizer bottle was improperly set to
`
`stream instead of spray, which does not allow a uniform coating of sanitizer on the shoe soles.
`
`At the time the employee failed to sanitize his/her shoes, the spray dyer was processing a batch
`
`of powder infant formula; and
`
`(b)
`
`Between January 31 and February 12, 2022, FDA investigators observed
`
`that AN-Sturgis employees and contractors were not required to spray their “captive shoes” (i.e.,
`
`
`
`13
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.14 Filed 05/16/22 Page 14 of 21
`
`shoes that are to be worn only inside the facilities) with sanitizer before entering the production
`
`area. Part of that time (specifically, between January 31 and February 4, 2022, and February 8,
`
`2022), FDA investigators observed that AN-Sturgis employees had been wearing their captive
`
`shoes while walking in hallways and the cafeteria and exiting the restroom.
`
`46.
`
`Further, the investigators found that Defendants failed to follow their own
`
`procedures to determine the root cause of consumer complaints associated with their products.
`
`Specifically, FDA investigators reviewed Defendants’ complaint investigations for consumer
`
`complaints received by FDA, identified as FDA Consumer Complaint Nos. 171222, 170177,
`
`171771, 171087, that are associated with (but not definitively caused by) powder infant formulas
`
`manufactured at AN-Sturgis, including reported C. sak. illnesses and a reported illness from
`
`Salmonella newport. The FDA investigators found that Defendants closed their complaint
`
`investigations without having identified a root cause for the reported illnesses associated with
`
`bacterial infection.
`
`47.
`
`FDA investigators observed that, although Defendants’ standard operating
`
`procedure (“Complaint Management and Investigations” v. 26, s. 5.2.2.8 on page 26) states that
`
`retained samples are to be evaluated for microbial analysis when “there is a potential for the
`
`distributed product not to comply with specifications,” Defendants closed their complaint
`
`investigations without having evaluated any retained samples of the Consumer Complaint-related
`
`powder infant formulas for microbiological contamination.
`
`48.
`
`At the close of the 2022 Inspection, FDA investigators issued a Form FDA-483,
`
`List of Inspectional Observations (“FDA-483”), to Defendant TJ Hathaway and discussed the
`
`FDA-483 observations with him.
`
`
`
`14
`
`
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.15 Filed 05/16/22 Page 15 of 21
`
`Adulteration Based on Violations of CGMP Regulations for Human Food
`
`49.
`
`The evidence gathered during the 2022 Inspection establishes that Defendants
`
`violate CGMP Regulations for Human Food. Among other requirements, Defendants do not
`
`comply with the CGMP Regulations for Human Food set forth at 21 C.F.R. §§ 117.80(a)(1),
`
`117.35(d), and 117.10(b), as described below.
`
`50.
`
`Defendants fail to conduct food manufacturing operations in accordance with
`
`adequate sanitation principles, as required by 21 C.F.R. § 117.80(a)(1). Examples of this failure
`
`are discussed in paragraph 41 (the presence of dripping water in Defendants’ spray-dryer tower)
`
`and paragraph 42 (water leaks and condensation in various powder infant formula production
`
`areas).
`
`51.
`
`The presence of C. sak. on the cover of a scoop hopper during packaging of a
`
`batch of infant formula, as discussed in paragraph 38(a), adds to the risk of contamination posed
`
`by uncontrolled water dripping, leaking, and condensing in production areas.
`
`52.
`
`Defendants fail to (a) ensure that food-contact surfaces of equipment that are wet-
`
`cleaned are thoroughly dried before subsequent use, and (b) maintain food-contact surfaces,
`
`including utensils and food-contact surfaces of equipment, used for manufacturing low-moisture
`
`food (which includes powder infant formula) in a clean, dry, and sanitary condition before use,
`
`as required by 21 C.F.R. § 117.35(d)(1). Examples of these failures are discussed in paragraph
`
`43 (failure to validate the “dry-out” step for spray dryers, which means there is no assurance that
`
`complete drying is achieved after water is introduced during cleaning) and paragraph 44
`
`(damage, such as cracks and pits, inside the spray dryers’ main chambers).
`
`53.
`
`Defendants fail to ensure that personnel working in direct contact with food, food-
`
`contact surfaces, and food-packaging materials conform to hygienic practices including wearing
`
`
`
`15
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.16 Filed 05/16/22 Page 16 of 21
`
`suitable outer garments to protect against contamination of food, food-contact surfaces, and
`
`food-packaging materials, as required by 21 C.F.R. § 117.10(b)(1). Examples of this failure are
`
`discussed in paragraph 45 (failure to sanitize footwear before entering production areas).
`
`54.
`
`Defendants’ violations of CGMP Regulations for Human Food render
`
`Defendants’ products (including the Specialty Infant Formulas, the Standard Infant Formulas,
`
`and the other food manufactured at AN-Sturgis) adulterated within the meaning of 21 U.S.C.
`
`§ 342(a)(4) in that they have been prepared, packed, or held under insanitary conditions whereby
`
`they may have become contaminated or been rendered injurious to health. See 21 C.F.R.
`
`§ 117.1(a)(1)(ii).
`
`Adulteration Based on Violations of Infant Formula CGMP Regulations
`
`55.
`
`The evidence gathered during the 2022 Inspection also establishes that
`
`Defendants violate the Infant Formula CGMP Regulations and the Infant Formula Records
`
`Requirements. Among other requirements, Defendants do not comply with the Infant Formula
`
`CGMP Regulations set forth at 21 C.F.R. §§ 106.20(a), 106.55(a), 106.30(b), 106.10(b)(1), and
`
`106.100(k)(2), as described below.
`
`56.
`
`Defendants fail to maintain buildings used in the manufacture of infant formula in
`
`a clean and sanitary condition, as required by 21 C.F.R. § 106.20(a). Examples of this failure are
`
`described in paragraph 41 (the presence of dripping water in Defendants’ spray-dryer tower) and
`
`paragraph 42 (water leaks and condensation in various powder infant formula production areas).
`
`57.
`
`Defendants fail to have an adequate system of process controls covering all stages
`
`of processing that is designed to ensure that infant formula does not become adulterated within
`
`the meaning of the Act (21 U.S.C. §§ 342(a)(4) and 350a(a)(3), among others) as a result of the
`
`presence of microorganisms in the formula or in the processing environment, as required by 21
`
`
`
`16
`
`
`
`Case 1:22-cv-00441-HYJ-SJB ECF No. 1, PageID.17 Filed 05/16/22 Page 17 of 21
`
`C.F.R. § 106.55(a). Examples of this failure are described in paragraph 38 (C. sak. detected in
`
`the processing environment) and paragraph 39 (Cronobacter spp. detected in the processing
`
`environment).
`
`58.
`
`Defendants fail to ensure that all surfaces of equipment and utensils that contact
`
`raw ingredients, in-process materials, or infant formula are cleaned, sanitized, and maintained in
`
`a manner that protects infant formula from being contaminated by any source, as required by 21
`
`C.F.R. § 106.30(b). Examples of this failure are described in paragraph 43 (failure to validate
`
`the “dry-out” step for spray dryers, which means there is no assurance that complete drying is
`
`achieved after water is introduced during cleaning) and paragraph 44 (damage, such as cracks
`
`and pits, inside the spray dryers’ main chambers).
`
`59.
`
`Defendants fail to ensure that personnel working directly with infant formula,
`
`infant formula raw ingredients, infant formula packaging, or infant formula equipment or utensil
`
`contact surfaces, conform to hygienic practices, including wearing suitable outer garments, to
`
`protect infant formula against contamination, as required by 21 C.F.R. § 106.10(b)(1). Examples
`
`of this failure are discussed in paragraph 45 (failure to sanitize footwear before entering
`
`production areas).
`
`60.
`
`Defendants fail to conduct an adequate investigation into the validity of a
`
`complaint that shows that a health hazard possibly exists. Specifically, Defendants’ complaint
`
`investigations do not document a determination whether a health hazard