throbber
(12) United States Patent
`Miller
`
`US006422805B1
`US 6,422,805 B1
`Jul. 23, 2002
`
`(10) Patent N0.:
`(45) Date of Patent:
`
`(54) QUICK COUPLER FOR BUCKET
`EXCAVATORS
`
`76
`
`I
`nventor:
`
`G yM'll 42W
`hD'
`r1ve,
`entWort
`1 er,
`ar
`UsWorth, Washington Tyne and Wear
`NE27 1PX (GB)
`
`* N'
`ot1ce:
`
`Sbj
`yd'l'
`h
`fh'
`u ect to an 1sc a1mer, t e term 0 t is
`patent is extended or adjusted under 35
`U.S.C. 154(b) by 0 days.
`
`(21) Appl. No.: 09/337,447
`(22) Filed:
`Jun. 21, 1999
`(30)
`Foreign Application Priority Data
`
`Sep. s, 1998
`
`(GB) ........................................... .. 9819598
`
`(51) Int. Cl.7 ................................................. .. E02F 3/32
`(52) US. Cl. ........................................ .. 414/723; 37/468
`(58) Field of Search ......................... .. 414/723; 37/468;
`403/320, 321, 325; 172/272_275
`
`(56)
`
`References Cited
`
`U.S. PATENT DOCUMENTS
`
`4,871,292 A 10/1989 Milanowski
`4,929,143 A * 5/1990 Dohnalik .............. .. 172/272 X
`
`5,244,047 A * 9/1993 Eudy . . . . . . . . .
`. . . . . .. 172/275
`5,332,353 A * 7/1994 Arnold ................. .. 172/275 X
`5,549,440 A * 8/1996 Cholakon et al. ......... .. 414/723
`5,692,325 A 12/1997 KuZutani
`
`FOREIGN PATENT DOCUMENTS
`
`EP
`EP
`FR
`FR
`GB
`W0
`
`1/1991
`0 405 813 A2
`0 578 447 A1 12/1994
`2 701 047 A1
`5/1994
`2 760 029 A1
`2/1997
`2205299 A 12/1988
`WO 95/33895
`12/1995
`
`* cited by examiner
`
`Primary Examiner—Donald W. Underwood
`(74) Attorney, Agent, or Firm—Stephen B. Salai, Esq.;
`Brian B. ShaW, Esq.; Harter, Secrest & Emery LLP
`
`(57)
`
`ABSTRACT
`
`A coupler for connecting a dipper arm of an excavator to a
`bucket Without the need for the operator of the excavator to
`leave the cab of the excavator, the coupler having means for
`connecting it to the end of the dipper arm, and means,
`including a latching hook for connecting it to one of a
`plurality of different buckets and Wherein locking means is
`provided to prevent inadvertent unlatching of the latching
`hook, said locking means being operable from the cab. The
`locking means may be gravity operated and include resil
`iently deformable means thereon to prevent unlatching When
`the coupler is inverted. Alternatively, it may be spring
`operated in Which case, further means is provided to move
`the locking means against the bias of the spring. Preferably,
`the hook has a special internal pro?le so that When it is
`supporting the Weight of a bucket, it Will tend to move to a
`latching position, not to an unlatching position.
`
`EP
`
`0 122 547 A1 10/1984
`
`4 Claims, 12 Drawing Sheets
`
`Page 1 of 19
`
`CATERPILLAR EXHIBIT 1004
`
`

`

`U.S. Patent
`
`Jul. 23, 2002
`
`Sheet 1 0f 12
`
`US 6,422,805 B1
`
`F?
`1U
`mmw
`.w.
`
`D|
`
`FIG. 2
`(Prior art)
`
`FIG. 3
`(Prior art)
`
`Page 2 of 19
`
`

`

`U.S. Patent
`
`Jul. 23, 2002
`
`Sheet 2 0f 12
`
`US 6,422,805 B1
`
`AtcLo:n:4.U_..._
`
`i 9% 0.7%
`.\.0_.,..»......|. Z, i). _ L
`
`_ u
`
`.L 2
`
`Page 3 of 19
`
`

`

`US. Patent
`U.S. Patent
`
`Jul. 23, 2002
`Jul. 23, 2002
`
`Sheet 3 0f 12
`Sheet 3 0f 12
`
`US 6,422,805 B1
`US 6,422,805 B1
`
`
`
`Page 4 of 19
`
`Page 4 of 19
`
`

`

`US. Patent
`U.S. Patent
`
`Jul. 23, 2002
`Jul. 23, 2002
`
`Sheet 4 0f 12
`Sheet 4 0f 12
`
`US 6,422,805 B1
`US 6,422,805 B1
`
`
`
`
`
`2017 2619
`
`FIG 6
`
`\H
`
`Page 5 0f 19
`
`Page 5 of 19
`
`

`

`U.S. Patent
`
`Jul. 23, 2002
`
`Sheet 5 0f 12
`
`US 6,422,805 B1
`
`
`
`°rmama'S'n
`
`
`
`Page 6 of 19
`
`

`

`U.S. Patent
`US. Patent
`
`Jul. 23, 2002
`Jul. 23, 2002
`
`Sheet 6 0f 12
`Sheet 6 0f 12
`
`US 6,422,805 B1
`US 6,422,805 B1
`
`
`
`Page 7 0f 19
`
`Page 7 of 19
`
`

`

`U.S. Patent
`US. Patent
`
`Jul. 23, 2002
`Jul. 23, 2002
`
`Sheet 7 0f 12
`Sheet 7 0f 12
`
`US 6,422,805 B1
`US 6,422,805 B1
`
`6 2x2,
`
`T
`
`20
`
`\
`
`\\
`
`Page 8 0f 19
`
`Page 8 of 19
`
`

`

`U.S. Patent
`US. Patent
`
`Jul. 23, 2002
`Jul. 23, 2002
`
`Sheet 8 0f 12
`Sheet 8 0f 12
`
`US 6,422,805 B1
`US 6,422,805 B1
`
`
`
`Page 9 0f 19
`
`Page 9 of 19
`
`

`

`U.S. Patent
`US. Patent
`
`Jul. 23, 2002
`Jul. 23, 2002
`
`Sheet 9 0f 12
`Sheet 9 0f 12
`
`US 6,422,805 B1
`US 6,422,805 B1
`
`FIG.11
`
`
`
`Page 10 0f 19
`
`Page 10 of 19
`
`

`

`US. Patent
`U.S. Patent
`
`Jul. 23, 2002
`Jul. 23, 2002
`
`Sheet 10 0f 12
`Sheet 10 0f 12
`
`US 6,422,805 B1
`US 6,422,805 B1
`
`HmumrGE
`@mr GI
`
`Ewe
`
`_w_n_ Em?
`
`.w_n_
`Em? OI
`
`Page 11 of 19
`
`Page 11 of 19
`
`
`

`

`US. Patent
`U.S. Patent
`
`Jul. 23, 2002
`Jul. 23, 2002
`
`Sheet 11 0f 12
`Sheet 11 0f 12
`
`US 6,422,805 B1
`US 6,422,805 B1
`
`BH
`
`Page 12 of 19
`
`Page 12 of 19
`
`
`
`

`

`U.S. Patent
`US. Patent
`
`Jul. 23, 2002
`Jul. 23, 2002
`
`Sheet 12 0f 12
`Sheet 12 0f 12
`
`US 6,422,805 B1
`US 6,422,805 B1
`
`
`
`Page 13 0f 19
`
`Page 13 of 19
`
`

`

`US 6,422,805 B1
`
`1
`QUICK COUPLER FOR BUCKET
`EXCAVATORS
`
`This invention relates to a quick coupler for bucket
`excavators.
`Hydraulically operated mechanical excavators have a
`dipper arm on the end of Which are tWo mounting points by
`means of Which an excavating bucket is pivotally attached to
`the end of the arm, and pivoted relative to the arm, respec
`tively. Until relatively recently, if the operator Wished to
`change the bucket, eg to a larger one, this had to be done
`manually. This involved the operator leaving the cab of the
`excavator, removing tWo pivot pins by means of Which the
`bucket is connected to the dipper arm, getting back into the
`cab to lift the dipper arm clear of the bucket, aligning the
`dipper arm With the neW bucket (and aligning the pivot
`apertures), de-mounting from the cab again, and locating the
`pivot pins in the aligned apertures, and securing them in
`place (e. g. With circlips, locking pins or bolts or the like) and
`then getting back into the cab to use the excavator.
`Sometimes, the operator Would have considerable dif?culty
`in removing or re-inserting the pivot pins, due to slight
`misalignment of the pivot apertures, and Would have to use
`a heavy hammer for this purpose.
`More recently, this time consuming exercise has been
`largely dispensed With, With the introduction of quick cou
`plers Which are located betWeen the dipper arm and the
`bucket. The couplers can either be of the hydraulic type or
`of the mechanical type and are effectively permanently ?tted
`to the tWo pivot apertures of the dipper arm and the bucket
`pivoting link, respectively. These couplers incorporate a
`generally horiZontally and rearWardly extending hook-like
`aperture or jaW adapted to engage With one of the pivot pins
`on the bucket (both of Which are left ?tted to the bucket), and
`a generally doWnWardly extending aperture or jaW adapted
`to locate over the other pivot pin on the bucket, With Which
`doWnWardly extending aperture a moveable latching hook is
`associated.
`In the manual version of the coupler, this latching hook
`is biased by a coil spring to its latching position, and is
`moved aWay from its latching position by a release handle
`or lever rod Which is removably locatable in an aperture in
`the nose of the latching hook.
`In the hydraulic version, a double acting hydraulic piston
`and cylinder device moves the latching hook betWeen its
`respective positions, and check valves are located Within the
`piston and cylinder device to prevent inadvertent movement
`of the piston in the event of hydraulic failure.
`HoWever, in both the manual and hydraulic versions, a
`safety pin has to be provided Which must be located by the
`excavator operator in specially provided apertures in the
`coupler, to lock the latching hook in its latching position.
`This means that in both of these versions, the digger operator
`still has to leave his cab to secure in position the safety pin;
`this is inconvenient and time consuming.
`In FR 2760029 and FR 2701047, couplers With hydrau
`lically operated latching hooks are disclosed. HoWever,
`these couplers are not provided With latch locking devices
`Which can be operated from Within the cab of the excavator.
`It is an object of the present invention to provide a fully
`automatic coupler for an excavator bucket Which can be
`operated by the excavator operator from his cab and be
`locked in its latching position Without the operator having to
`leave the cab.
`According to the present invention, We provide a coupler
`to enable an excavator operator to couple an excavator
`bucket to a dipper arm of an excavator Without leaving his
`
`10
`
`15
`
`25
`
`35
`
`45
`
`55
`
`65
`
`2
`cab, the coupler comprising tWo spaced side plates each
`having four ?xed pin location points, the coupler being
`mountable in use betWeen the bucket and the dipper arm and
`comprising a ?rst aperture and a second aperture de?ning
`tWo of said points and connectable respectively, in use, to the
`dipper arm of the excavator and a bucket piston and cylinder
`device, by suitable pins, a ?rst open-ended hooklike aperture
`de?ning a third of said points and for engagement With a ?rst
`pivot pin provided on an excavator bucket, and a pivoting
`latching hook co-operating With a second open-ended aper
`ture de?ning said fourth point and for latching engagement
`With a second pivot pin provided on the bucket once the ?rst
`hook-like aperture has been engaged With the ?rst pivot pin,
`in use, poWer operated means for moving the latching hook
`betWeen latching and unlatched positions and operable by
`the operator from the cab, and blocking means adjustably
`supported on the body of the coupler and moveable from
`Within the cab of the excavator independantly from the
`latching hook from and into a blocking position in Which it
`prevents the latching hook from being disengaged from the
`second pivot pin on the bucket.
`In one preferred construction, the blocking means is
`moveable under its oWn Weight by the force of gravity into
`a latch blocking position in Which it prevents the latching
`hook from being disengaged from the second pivot pin on
`the bucket, and resiliently deformable means is provided on
`the blocking means Which, in use, Will engage an abutment
`When the coupler is inverted by rotation in one sense (With
`the result that the blocking means Will tend under its oWn
`Weight to move aWay from its blocking position) such
`engagement resulting in the resiliently deformable means
`biasing the blocking means into its latch blocking position.
`In this construction, by inverting the coupler, the block
`ing means Will move, under its oWn Weight, to a fully
`croWded position in Which it no longer blocks the latching
`hook.
`Alternatively, a spring may be provided permanently to
`bias the blocking means into its blocking position, and
`means is provided to move the blocking means against the
`bias of the spring, so that it no longer blocks the latching
`hook. In one arrangement, said means is provided by a Wire
`and pulley arrangement, the Wire of Which Will tighten When
`the coupler is inverted, ie on full curl of the bucket, to move
`the blocking means out of its blocking position.
`In an alternative construction, a small hydraulic cylinder
`could be provided to move the blocking means out of its
`blocking position, against the bias of the spring.
`Preferably, the latching hook is operated by means of a
`double acting piston and cylinder device, one end of Which
`is pivotally connected about a ?rst pivot axis to the coupler,
`and the other end of Which is pivotally connected to the
`latching hook.
`In one construction, the blocking means comprises a
`bifurcated blocking bar, the tWo limbs of Which are pivotally
`supported on the coupler, preferably on the said ?rst pivot
`axis, and the opposite end of Which bears against a face on
`the rear of the latching hook.
`In another construction, the blocking means may com
`prise a single blocking bar pivotally supported at one end
`region on the coupler, preferably on the ?rst pivot axis and
`adapted to bear at its opposite end against a face on the rear
`of the hook.
`Preferably, the face is stepped so that the coupler can be
`used With different siZed bucket pivot pin distances (knoWn
`as pin spread).
`Preferably, the resiliently deformable means comprises
`an upstanding resiliently deformable arm on the blocking
`
`Page 14 of 19
`
`

`

`US 6,422,805 B1
`
`3
`bar Which Will bear against an abutment on the dipper arm
`When the coupler is inverted, eg when a bucket operating
`cylinder is retracted to pivot the bucket.
`Preferably, a protection plate is ?tted over the latching
`hook and blocking means, through Which plate the resil
`iently deformable arm projects, the plate being provided to
`ensure that excavated material does not interfere With the
`operation of the blocking means. The plate may be Welded
`or bolted in position. Hydraulic hoses for the double acting
`piston and cylinder device for operating the latching hook
`preferably pass through one or more apertures in the plate,
`but alternatively the plate may carry tWo hydraulic hose
`couplings and on the inner side of the plate, the couplings are
`permanently connected by suitable hoses to the said piston
`and cylinder device. This alloWs further hoses leading from
`the main pressure system on the excavator to be connected
`and disconnected easily to the coupler.
`The spring for biasing the blocking means into its
`blocking position (if provided) may be located betWeen the
`protection plate and the blocking means.
`Although the piston and cylinder device for the latching
`hook is provided With a check valve and the blocking means
`is provided, it is important that maximum provision is made
`to ensure that a bucket cannot accidentally become discon
`nected from the coupler, and preferably therefore, the latch
`ing hook is designed so that it Will not rotate to a release
`position When under load, or When there is a hydraulic
`failure in the piston and cylinder device controlling the
`hook, and When the blocking means has failed.
`In the knoWn coupler, the hook has a pro?le Which is
`such that, under the above conditions, and the hook is
`carrying the Weight of the bucket, the forces acting on the
`pin are such that there is a moment about the pivot support
`ing the hook Which Will cause the hook to rotate to its
`unlatched position, thus releasing the bucket.
`In the present invention, We preferably provide a hook
`Which has a pro?le such that under the above conditions, and
`When the hook is carrying the Weight of the bucket, and there
`Would otherWise be a tendency for the hook to rotate to a
`release position, the pin Will move along the internal con
`cave surface of the hook, from a ?rst position tending to
`unlatch the hook to one putting no unlatching force on the
`hook and thereafter to one tending to move the hook to a
`latching position.
`For this purpose, the free end of the hook preferably has
`an upturned, extended nose, the inner face of Which is
`concave and Which is preferably connected to the normal
`concave internal surface of the hook by an internal planar
`portion.
`Several preferred embodiments of coupler according to
`the present invention are noW described by Way of example
`With reference to the accompanying draWings, in Which:
`FIGS. 1 to 3 are schematic side elevations shoWing hoW
`a coupler is used to connect an excavator bucket to a dipper
`arm of an excavator,
`FIG. 4 is a partly schematic side elevation With parts
`broken aWay, shoWing details of a manual prior art coupler,
`FIG. 5 is a vieW similar to FIG. 4 of a hydraulically
`operated prior art coupler,
`FIG. 6 is a perspective vieW With parts broken aWay
`shoWing a ?rst embodiment of coupler according to the
`invention,
`FIG. 7 is a vieW similar to FIG. 6 shoWing a second
`embodiment of coupler according to the invention,
`FIG. 8 is a further perspective vieW With parts cut aWay
`shoWing tWo further preferred features of the invention,
`FIG. 9 is a scrap vieW shoWing a coupler latching hook
`according to a preferred feature of the invention,
`
`10
`
`15
`
`25
`
`35
`
`45
`
`55
`
`65
`
`4
`FIG. 10 is a vieW similar to FIG. 9, but shoWing the hook
`With the bucket pin in a slightly different position,
`FIG. 11 is an enlarged vieW shoWing the hook and pin in
`its FIG. 10 position,
`FIG. 12 shoWs schematically six different relative orien
`tations of an excavator dipper arm, coupler and excavator
`bucket, and
`FIG. 13 is a vieW similar to FIGS. 6—8, but shoWing the
`coupler in a different position, and shoWing tWo possible
`alternative constructions.
`Referring to FIGS. 1 to 5 of the draWings, an excavator
`bucket is shoWn at 1, and the distal end of an excavator
`dipper arm is shoWn at 3. In accordance With standard
`practice, the dipper arm 3 supports a bucket piston and
`cylinder device 4 for controlling the bucket 1 via tWo pivot
`links 6‘, the bucket I normally being connected directly to
`the dipper arm 3 by means of a ?rst pivot pin 7 carried by
`the bucket and engaging directly Within a mounting point or
`pivot aperture in an end region of the dipper arm 3 and a
`second pivot pin 9 engaging directly Within a mounting
`point or pivot aperture 5‘ in an end region of one of the links
`6‘ (this arrangement is not shoWn).
`More recently, hoWever, a coupler II has been used to
`enable the semi-automatic connection of the bucket 1 to the
`dipper arm 3 and as illustrated, the coupler has tWo mount
`ing points thereon by means of Which it is connected to the
`mounting points 5 and 5‘ on the dipper arm 3 and on the link
`6‘ respectively, by suitable connecting pins 12. The coupler
`11 is provided in a loWer region thereof With a ?rst generally
`horiZontally and rearWardly extending aperture or jaW 13
`and a second generally doWnWardly extending aperture or
`jaW 15. By rearWardly extending, We mean opening
`outWardly, in use, from the coupler toWards the operator of
`an excavator on Which the dipper arm 3 and coupler 11 are
`?tted and by doWnWardly extending We mean, in use,
`extending or opening outWards generally doWnWards
`toWards the ground. In order to connect the bucket I to the
`dipper arm, the excavator operator manoeuvres the dipper
`arm to the position shoWn in FIG. 1 and then moves the
`dipper arm doWnWardly and rearWardly so as to engage the
`?rst aperture or jaW 13 With the ?rst pivot pin 7, Which is
`virtually permanently ?tted to the bucket 1; he then operates
`the bucket-controlling piston and cylinder device 4 so as to
`sWing the pivot links 6‘ doWnWardly, as represented by t he
`arroW A in FIG. 2, so as to move the second aperture or jaW
`15 into engagement With the second pivot pin 9, Which is
`also virtually permanently secured to the bucket 1. The
`coupler is then latched in position so that the jaW 15 is
`clamped around the pin 9 and the bucket can be used for
`digging as illustrated in FIG. 3.
`In FIG. 4, a manual prior art coupler is disclosed Which
`is provided With a latching hook 17, pivotally supported on
`the body of the coupler about a pivot 18 and biased to a
`latching position (in Which it maintains the pivot pin 9 in the
`aperture 15) by means of a coil spring 16. In order to move
`the hook 17 against the bias of the spring 16, eg to release
`the pivot pin 9 from the aperture 15 and thus to drop a bucket
`1, a bar or release handle. 14 has to be inserted into an
`aperture 10 in a nose portion of the hook 17 so that When
`doWnWard pressure is applied to the end of the bar, the hook
`17 Will pivot about its pivot 18 accordingly.
`In the hydraulic type of prior art coupler Which is
`illustrated in FIG. 5, the latching hook 17 is moved betWeen
`its illustrated latching position and a release position by
`means of a double-acting hydraulic piston and cylinder
`device 19, the piston of Which is pivotally connected to the
`hook at 20 and the cylinder of Which is pivotally connected
`
`Page 15 of 19
`
`

`

`US 6,422,805 B1
`
`5
`to the body of the coupler at 22. A suitable check valve (not
`shown) is provided Within the piston and cylinder device 19
`in case there should be a failure in the hydraulic supply to
`the piston and cylinder device 19. HoWever, in case this
`check valve should fail, or in the case of the manual coupler
`shoWn in FIG. 4, in case the spring 16 should fail, a safety
`pin 23 is alWays provided. This safety pin 23 bridges
`betWeen the body or tWo side plates of the coupler 1 and a
`rear face of the latching hook 17 so as to hold the latching
`hook 17 in a latching position and prevent the bucket pivot
`9 from being released from the aperture 15. The disadvan
`tage With this arrangement is that every time the safety pin
`23 has to be inserted or removed, the excavator operator has
`to dismount from the cab of the excavator. This is time
`consuming and inconvenient for the excavator operator and
`as a result, the operator often never ?ts the safety pin 23.
`In accordance With the present invention, automatically
`operating blocking means is provided to overcome this
`problem. In the ?rst embodiment of coupler as shoWn in
`FIG. 6, Wherein parts of the coupler have been broken aWay
`for the sake of clarity, the safety pin of the prior art
`construction shoWn in FIG. 5 is dispensed With and replaced
`With a blocking means shoWn generally at 25. The blocking
`means is in the form of a bifurcated blocking bar With tWo
`rearWardly extending limbs 26 Which are pivotally sup
`ported on the pivot 22 by means of Which the piston and
`cylinder device 19 is connected to the coupler 11, and a
`forWard end 24 of Which engages Within a recess on a rear
`face of the latching hook 17. The blocking means 25 moves
`into blocking engagement With the rear face of the latching
`hook 17 under its oWn Weight due to the force of gravity,
`causing it to pivot anticlockWise about the pivotal connec
`tion 22 under normal operating conditions of the coupler and
`excavator bucket. HoWever, in the event of the bucket
`operating piston and cylinder device 4 being retracted so as
`to lift the bucket so as to pivot it clockWise about the
`mounting point 5 on the dipper arm 3, there Will be a
`tendency for the blocking means 25 to become inoperative
`due to its oWn Weight and accordingly, the blocking means
`25 is provided on its rearmost end With resiliently deform
`able means 27 Which is then activated to bias the forWard
`end 24 of the blocking means into engagement With the rear
`face of the latching hook 17. This Will hold the hook in its
`latching position to prevent inadvertent displacement of the
`second bucket pivot pin 9 from the aperture 15. In the
`preferred arrangement, the resiliently deformable means 27
`is in the form of an upstanding leaf-spring 28, a free end
`portion of Which Will abut against an abutment on the dipper
`arm 3, thus producing a suitable reaction force to hold the
`blocking means 25 in engagement With the rear face of the
`hook 17.
`In the alternative preferred embodiment shoWn in FIG. 7,
`the bifurcated blocking bar With its tWo limbs 26 is replaced
`by a single blocking bar 37, Which is pivotally connected to
`the pivot connection 22, as in the previous embodiment.
`LikeWise, as in the previous embodiment, this single block
`ing bar 37 has an upstanding leaf-spring 28 connected
`thereto Which operates as previously described. In the
`embodiment of FIG. 7, a forWard end portion 35 of the
`blocking bar engages Within a recess 33 in a rear face of the
`latching hook 17 to hold the latching hook 17 in its latching
`position but in other respects, the single blocking bar 37 acts
`in the same Way, under its oWn Weight, as in the previous
`embodiment.
`In a preferred arrangement of the embodiment shoWn in
`FIG. 8, a series of steps or recesses 41 are provided on a rear
`face of the latching hook 17 With Which a modi?ed forward
`
`10
`
`15
`
`25
`
`35
`
`45
`
`55
`
`65
`
`6
`end portion 31 of the blocking means 25 engage. As Will be
`apparent from FIG. 8, the bucket pivot pin 9 shoWn therein
`is of a normal siZe, but by providing the series of steps on
`the rear face of the latching hook 17, larger siZes of bucket
`pin 9, or different-sized bucket pin pivot centres (knoWn as
`pin spread) can be accommodated.
`From the foregoing, it Will be appreciated that the gravity
`operated blocking means 25 Whether it be the embodiment
`shoWn in FIG. 6 or the embodiment shoWn in FIG. 7, or that
`shoWn in FIG. 8, alloWs an excavator operator to change
`buckets Without leaving his cab. This is because the latching
`hook 17 is hydraulically actuated by means of the piston and
`cylinder device 19, Which itself is provided With check
`valves to prevent movement of the piston therein in the event
`of hydraulic failure. HoWever, even if there is a hydraulic
`failure and, the check valves also fail, then the blocking
`means 25 Will still prevent the latching hook 17 moving to
`an unlatched position.
`When the excavator operator Wishes to change a bucket,
`it is necessary for the operator fully to extend the piston and
`cylinder device 4 for the bucket to rotate the coupler
`anticlockWise (as seen in the draWings) so as to move the
`bucket into a ?lly inverted position, Wherein it is tucked
`beneath the dipper arm 3 (sometimes knoWn as the croWd
`position) in Which position the coupler 11 Will be inverted
`and the blocking means 25 Will then sWing under its oWn
`Weight due to the forces of gravity to an unblocking position.
`This Will then alloW the operator to retract fully the piston
`of the piston and cylinder device 19, thus moving the
`latching hook 17 to an unlatched position. When the bucket
`is in this position, its Weight Will be supported largely
`completely on the back of the bucket 1 and the operator can
`then by retracting the main bucket operating piston and
`cylinder device 4, roll the coupler 11 to a generally vertical
`position, thus alloWing the second bucket pin 9 to sWing out
`of the second aperture or jaW 15 (Which is noW generally
`rearWardly extending) Whereupon, on further retraction of
`the piston and cylinder device 4, the coupler 11 Will be
`moved back to its normal position, thus alloWing the ?rst
`pivot pin 7 to slide out of the rearWardly facing ?rst aperture
`13. This effectively disconnects the bucket from the coupler
`and alloWs the operator then to ?t a different bucket to the
`dipper arm. These various different relative positions of
`dipper arm, coupler and excavator bucket are illustrated in
`the six different vieWs comprising FIG. 12 of the draWings.
`Because of the provision of the gravity operated blocking
`means 25, it is important to ensure that excavated material
`does not interfere With its satisfactory operation.
`Accordingly, We prefer to ?t a protection plate 47 betWeen
`the tWo side plates of the coupler 11, Which completely
`overlies the blocking means 25 and the double acting
`hydraulic piston and cylinder device 19, as shoWn in FIG. 8.
`This plate 47 is preferably Welded in position and
`accordingly, has an aperture therein through Which the
`resiliently deformable leaf-spring 28 projects. Furthermore,
`tWo hydraulic hose connectors are ?tted to the plate, as
`shoWn at 55, to Which hydraulic hoses 47 for the piston and
`cylinder device 19 are connected. On the upper exposed face
`of the plate, the connectors 55 are provided With ?ttings to
`receive connectors from further hydraulic hoses (not
`shoWn), Which are secured to the dipper arm 3 and lead to
`the main pressure system on the excavator. Although the
`presence of the protection plate 47 prevents the ingress of
`excavated material to the interior of the coupler, the provi
`sion of the hydraulic connectors 55 still alloWs the coupling
`11 to be disconnected from the dipper arm if required and
`When various parts of the coupler become Worn, these can all
`
`Page 16 of 19
`
`

`

`US 6,422,805 B1
`
`7
`simply be removed by dropping them downwardly from the
`coupler as shoWn in FIG. 8, since all the various pivot
`connections are easily removable from the coupler.
`In spite of the various safety features described above, all
`enabling bucket exchange to be carried out from the cab of
`the excavator, there is still a slight risk that the latching hook
`17 may sWing to its unlatching position, thus alloWing the
`bucket to be dropped from the dipper arm if there is a
`hydraulic failure, and the check valve in the piston and
`cylinder device 19 fail, and the gravity operated blocking
`means 25 fails for some reason or another. Accordingly, We
`prefer to provide a modi?ed latching hook Which, under
`normal conditions, cannot sWing to an unlatched position,
`due to the Weight of the bucket pivot 9 thereon. This
`modi?ed latch hook is shoWn in FIGS. 9, 10 and 11.
`Normally, With a latch hook such as shoWn in FIG. 7 or
`FIGS. 4 and 5, the Weight of the bucket on the hook, Which
`is transferred to the hook through the bucket pin 9, Will cause
`the hook to sWing anticlockWise, due to the reaction force
`R1, acting on the inner concave face of the hook, causing an
`anticlockWise moment represented by the arroW M, shoWn
`in FIG. 9. HoWever, as is shoWn in FIG. 9, the preferred
`hook of the invention instead of simply having an internal
`pro?le such as shoWn schematically in FIGS. 4 and 5, is
`provided not only With a ?rst concave portion 56 and a
`planar portion 57, both of Which are generally of knoWn
`construction, but also With a second concave portion 61, by
`virtue of the presence of a nose portion 63 on the free end
`portion of the hook 17. As can be seen from FIG. 9, When
`the bucket pin 9 is bearing doWn upon the ?rst concave
`portion 56 of the hook, there Will be reaction forces gener
`ated such that the moment acting on the hook 17 about its
`support pivot 18 is anticlockwise. HoWever, as the coupler
`is tipped during operation, so that there is a tendency for the
`bucket 9 to move off the ?rst concave surface 56 and onto
`the planar surface 57, reaction forces R1 and R2 Will be
`generated, the tWo components of Which, When combined,
`Will eventually produce a composite force component Which
`moves from the dotted line position 62, shoWn in FIG. 9, in
`the direction of the arroW B. Eventually, as the pin 9 slides
`doWn the surface 57, the dotted line 62 Will sWing through
`the centre line of the pivot 18, Whereupon there is no
`moment acting on the hook 17, about the pivot 18.
`Subsequently, the Whole Weight of the bucket pin 9 is
`supported on the second concave surface 61 on the interior
`of the nose portion 63 of the pin, Whereupon the reaction
`force R2 disappears and the Whole Weight of the bucket is
`transferred to the bucket pin 92 to produce a reaction force
`R3, as shoWn in FIG. 10, Which Will result in a clockWise
`moment acting on the latching hook 17 about its support
`pivot 18, as represented by the arroW N. When this occurs,
`Which is at the time When the pin 19 Would appear to be at
`a position in Which it Was thought it Would cause the latching
`hook 17 to move to its unlatched position, the Weight of the
`bucket on the latching hook 17 in fact causes the latching
`hook not to move to an unlatching position, but to tend to
`move clockWise about its support pivot 18 to its latching
`position. This effectively means that if none of the safety
`systems previously described is correctly operating, it
`becomes impossible for the Weight of the bucket to cause the
`latching hook to move to an unlatching position, because the
`shape of the internal surface of the neWly provided tip
`portion 63 of the hook results in the moment N acting on the
`latching hook 17, alWays to move the latching hook 17
`toWards a latching position.
`With the construction shoWn in FIGS. 9, 10 and 11, it is
`only possible to disconnect a bucket from the coupler in the
`
`5
`
`15
`
`25
`
`35
`
`45
`
`55
`
`65
`
`8
`manner previously described and illustrated in the various
`vieWs of FIG. 12. In FIG. 12(1), the bucket piston and
`cylinder device 4 (not shoWn in this vieW) is fully retracted
`and the resiliently deformable leaf-spring 28 bears against
`an abutment on the dipper arm 3, and thus ensures that the
`blocking bar is kept in position against the hook 17. In FIG.
`12(2), the bucket piston and cylinder device 4 has been
`partially extended and the blocking bar25 is kept in the
`correct position by gravity. FIG. 12(3) shoWs the position
`that the coupler 11 takes up after the bucket piston and
`cylinder device has been further extended and, When in this
`position, the blocking bar25 remains in its blocking position
`due to gravity. FIG. 12(4) shoWs the position taken by the
`coupler 11 When the bucket (not shoWn) is in the fully
`croWded position, ie the coupler is inverted. In this
`position, the blocking bar 25 Will sWing under gravity to an
`open position to alloW the hook 17 to be retracted by
`operation of the piston and cylinder device 19. FIG. 12(5)
`shoWs the coupler 11 after it has been rolled to a position to
`alloW the bucket pin 9 to sWing clear of the coupler, Whereas
`FIG. 12(6) shoWs hoW the bucket can then be removed by
`rolling the coupler 11 clockWise relative to its FIG. 12(5)
`position.
`In other

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket