throbber
(12) INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT)
`
`(19) World Intellectual Property Organization
`International Bureau
`
`( 43) International Publication Date
`13 March 2008 (13.03.2008)
`
`PCT
`
`(51) International Patent Classification:
`E02F 3/36 (2006.01)
`
`11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111
`
`(10) International Publication Number
`WO 2008/029112 A2
`Greenwood, Southview, Fatfield, Washington, Tyne &
`Wear NE38 8AH (GB).
`
`(21) International Application Number:
`PCT/GB2007 /003324
`
`(22) International Filing Date:
`4 September 2007 (04.09.2007)
`
`(25) Filing Language:
`
`(26) Publication Language:
`
`English
`
`English
`
`(30) Priority Data:
`0617394.2
`0711428.3
`
`4 September 2006 (04.09.2006) GB
`13 June 2007 (13.06.2007) GB
`
`(71) Applicant (for all designated States except US): MILLER
`UK LIMITED [GB/GB]; Bassington Industrial Estate,
`Bassington Lane, Cramlington, Northumberland NE23
`8AD (GB).
`
`(72) Inventors; and
`(75) Inventors/Applicants (for US only): MILLER, Gary
`[GB/GB]; 9 Camoustie, Usworth, Washington, Tyne
`& Wear NE37 1ND (GB). MILLER, Ronald, Keith
`[GB/GB]; Kenton House, 13 kenton Avenue, Gosforth,
`Newcastle upon Tyne NE3 4JD (GB). PENDLETON,
`Gary [GB/GB]; 27 Badgers Wood, Stanley, County
`Durham DH9 OHR (GB). REAY, Howard [GB/GB]; 2
`
`(74) Agents: TUNSTALL, Christopher, Stephen eta!.; Carp(cid:173)
`maels & Ransford, 43-45 Bloomsbury Square, London
`WC1A 2RA (GB).
`
`(81) Designated States (unless otherwise indicated, for every
`kind of national protection available): AE, AG, AL, AM,
`AT, AU, AZ, BA, BB, BG, BH, BR, BW, BY, BZ, CA, CH,
`CN, CO, CR, CU, CZ, DE, DK, DM, DO, DZ, EC, EE, EG,
`ES, FI, GB, GD, GE, GH, GM, GT, HN, HR, HU, ID, IL,
`IN, IS, JP, KE, KG, KM, KN, KP, KR, KZ, LA, LC, LK,
`LR, LS, LT, LU, LY, MA, MD, ME, MG, MK, MN, MW,
`MX, MY, MZ, NA, NG, NI, NO, NZ, OM, PG, PH, PL,
`PT, RO, RS, RU, SC, SD, SE, SG, SK, SL, SM, SV, SY,
`TJ, TM, TN, TR, TT, TZ, UA, UG, US, UZ, VC, VN, ZA,
`ZM, ZW.
`
`(84) Designated States (unless otherwise indicated, for every
`kind of regional protection available): ARIPO (BW, GH,
`GM, KE, LS, MW, MZ, NA, SD, SL, SZ, TZ, UG, ZM,
`ZW), Eurasian (AM, AZ, BY, KG, KZ, MD, RU, TJ, TM),
`European (AT, BE, BG, CH, CY, CZ, DE, DK, EE, ES, Fl,
`FR, GB, GR, HU, IE, IS, IT, LT, LU, LV, MC, MT, NL, PL,
`PT, RO, SE, SI, SK, TR), OAPI (BF, BJ, CF, CG, CI, CM,
`GA, GN, GQ, GW, ML, MR, NE, SN, TD, TG).
`
`Published:
`without international search report and to be republished
`upon receipt of that report
`
`(54) Title: COUPLER
`
`-iiiiiiiiiiii
`
`!!!!!!!! -
`
`iiiiiiiiiiii ----iiiiiiiiiiii -
`----iiiiiiiiiiii
`iiiiiiiiiiii ----
`
`6
`
`M
`,..-.!
`,..-.!
`0\
`M
`0 .........
`~ (57) Abstract: Couplers (10, 110) for attaching an accessory to an excavator arm of an excavator. Couplers comprise a first side
`0
`for attaching the coupler to the excavator arm and a second side onto which the accessory will be coupled. The coupler comprises a
`M
`latch (26, 34, 130, 154) for selectively securing and releasing an attachment pin (52, 54) of the accessory in a jaw, groove, hook or
`0 slot in the second side of the coupler. The coupler is fully controllable from within the cab of the excavator and it allows improved
`> security in the securement of the accessory to the coupler, i.e. preventing accidental decouplings, but while still allowing intentional
`
`~ decoupling operations to be carried out without undue burden.
`
`Page 1 of 85
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`CATERPILLAR EXHIBIT 1005
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`

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`wo 2008/029112
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`PCT/GB2007/003324
`
`1
`
`COUPLER
`
`This application claims priority from both GB0711428.3 and GB0617394.2, the whole
`
`contents of which are incorporated herein by way of reference for supporting the
`
`5 disclosure of this application. In brief, however, the present invention relates couplers
`
`for attaching an accessory, such as an excavator bucket, to an excavator arm of an
`
`excavator. Generally a coupler will comprise one or two jaws (or grooves, hooks or
`
`slots) and one or two latches for selectively securing (or releasing) one or two
`
`attachment pins of the accessory in the or each jaw (or groove, hook or slot).
`
`10
`
`Many couplers have been developed in the art. Some are fully automatic, i.e. fully
`
`operable from within the cab of the excavator for both coupling and decoupling an
`
`accessory to or from the coupler and some are part automatic I part manual, requiring
`
`many or most operations for coupling and decoupling of an accessory to or from the
`
`15 coupler to be carried out from within the cab, but with one or more operations needing to
`
`be done instead at the coupler itself.
`
`A part automatic and part manual coupler is disclosed in GB2359062. The coupler is
`
`attached remotely to the accessory, i.e. from within the cab of the excavator. However,
`
`20
`
`that attachment is made more secure by an additional manual step - the insertion of a
`
`safety pin into a position behind a pivoting latching hook of the coupler.
`
`A fully automatic coupler is disclosed in GB2330570. It has a gravity operated blocking
`
`bar that is designed to fall behind the rear latching hook during normal use, whereby
`
`25 when the coupler is in use, and therefore in a normal, in-use or upright, orientation, the
`
`latching hook is prevented from being retracted by the presence of the blocking bar
`
`behind the latching hook. To release the accessory, however, that blocking bar is lifted
`
`from that blocking position either by a second hydraulic ram (i.e. one that is not
`
`connected to the latching hook) or simply by inverting the coupler, i.e. by moving the
`
`30 excavator arm and coupler into either the crowd position or to a position curled above
`
`the excavator arm (an unconventional position for an excavator arm to assume). In that
`
`inverted orientation, the blocking bar will fall away from its blocking position to allow
`
`Page 2 of 85
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`PCT/GB2007 /003324
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`2
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`the latching hook for the rear attachment pin then to be retracted by the latching hook's
`
`own hydraulic ram.
`
`There are also many other couplers, either fully automatic or part automatic and part
`
`5 manual. See, for example, the couplers disclosed in the following publications:
`
`Australian Patent AU557890, German Utility Model DE20119092U, European Patent
`
`Applications EP0405811 and EP1318242, GB Patent Application GB2332417, US
`
`Patents US5692325 and US6132131, and PCT Publication W099/42670.
`
`10 The majority of prior art couplers have a first (or top) half that is for attaching the
`
`coupler to the excavator, and that attachment is generally to an excavator arm of the
`
`excavator. The coupler of EP0405813, however, is instead for attaching a digger bucket
`
`to the front end loader of the excavator. The couplers then have on the other or opposite
`
`side of the coupler two attachment pin engaging jaws, grooves, hooks or slots, whereby
`
`15 an accessory having a pair of attachment pins (such as an excavator bucket) can be
`
`attached to that coupler via the pair of attachment pins: one of the jaws, grooves, hooks
`
`or slots is for engaging a first or front attachment pin of the accessory and the other jaw,
`
`groove, hook or slot is for engaging the second or rear attachment pin of the accessory.
`
`20 Couplers are also known for attaching accessories that have only one attachment pin.
`
`Those couplers have just one jaw, groove, hook or slot. Typically, however, the
`
`accessory then has the other jaw, groove, hook or slot for engaging a second attachment
`
`pin, which is instead positioned on the coupler.
`
`25 Despite the existence of numerous designs of coupler, there is still an ever increasing
`
`demand upon the industry for the provision of even more security for fully automatic
`
`couplers, and for which couplers no manual steps need to be carried out by the user on
`
`the coupler for completing the securement or detachment of an accessory. A purpose for
`
`this drive is that it allows the user to remain within the safe environment of the cab of the
`
`30 excavator. This is important since accessories and couplers are typically quite large and
`
`heavy pieces of equipment, and thus they are potentially dangerous when being
`
`manipulated by an excavator.
`
`Page 3 of 85
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`3
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`For couplers having a pair of jaws, one of the jaws usually faces downwards, i.e. away
`
`from the first half of the coupler, and that jaw is usually referred to as the rear jaw- it is
`
`normally located, in use, the furthest away from the cab, and excavator arms usually
`
`5 extend from a rear of the excavator. Due to its position, and the way it faces in use, often
`
`that jaw is not visible from the cab. The other jaw, however, usually faces away from
`
`that rear jaw and towards the cab. It generally is also rotated by approximately 90°
`
`relative to the rear jaw, i.e. instead of pointing downwards, it usually points forwards. It
`
`is usually, in use, nearer to the cab than the rear jaw and thus it is usually referred to as
`
`10
`
`the front jaw.
`
`In many such prior art couplers a pivoting or sliding latching hook or latching plate is
`
`provided for the rear jaw for locking an attachment pin within that jaw. Thus, to couple
`
`the accessory to the coupler, a first or front attachment pin is first engaged into an open
`
`15
`
`front jaw of the coupler, and the coupler is then rotated or manipulated relative to the
`
`accessory to position the second attachment pin into the coupler's open rear jaw. Then
`
`the latching hook or latching plate is driven rearwardly, for example by a hydraulic
`
`piston or a screwthread, to close the rear jaw to lock the rear attachment pin within the
`
`rear jaw. That in turn locks the front attachment pin in the front jaw.
`
`20
`
`Such a securement of the accessory to the coupler is entirely secure, subject to there
`
`being no failure of the respective components of the coupler. However, users of such
`
`couplers additionally demand back-up safety mechanisms to be incorporated into those
`
`couplers to provide assurances that an accessory cannot accidentally be decoupled from
`
`25 a coupler, even if the drive mechanism for the latching hook or the latching plate is
`
`accidentally retracted or in the event of a mis-use of the coupler, or even in the event of a
`
`failure of a component of the coupler or the accessory. Further, there is a drive towards
`
`making the back-up safety features both automatic to implement and visible from within
`
`the cab. By being automatic, they cannot be omitted or forgotten by the user, and by
`
`30 being visible from the cab it is possible to assess their status from the cab, i.e. to carry
`
`out a remote visual check as to whether the safety features have adopted their correct
`
`back-up safety position for ensuring a backed-up securement between the coupler and
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`4
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`the accessory. Further, the demand is for such couplers that still allow fully automatic
`
`coupling and decoupling of the accessory from the coupler.
`
`It should also be observed that many prior art couplers have the provision for
`
`5 accommodating different accessories, i.e. ones having different distances between their
`
`respective attachment pins. That allows accessories from different manufacturers, or
`
`from different product ranges, to be accommodated by the coupler (it is commonplace
`
`for different buckets and other accessories from different manufacturers to have different
`distances between their pairs of attachment pins, i.e. different pin spacings). Prior art
`
`10 couplers generally achieve that by the provision of either a screwthread drive system or a
`
`hydraulic ram mounted between the two jaws, grooves, hooks or slots. The screwthread
`
`or a hydraulic ram can then move one or both of the jaws, grooves, hooks or slots
`
`relative to a frame of the coupler to accommodate the different pin spacings. Generally
`
`speaking, however, just one of the jaws, grooves, hooks or slots is moved by the
`
`15
`
`screwthread or hydraulic ram, and that one is most frequently the rear one (or the latch
`
`associated therewith).
`
`The securement of the two attachment pins within the two jaws is generally by a relative
`
`separation of the two pin-engaging components. That securement of the two fixed
`
`20 attachment pins of the accessory within the two jaws of the coupler can be referred to as
`
`a primary securement since it alone provides a securement of the accessory to the
`
`coupler. Such primary securement mechanisms are strong and thus are generally reliable
`
`since it is most unlikely that a component of it, such as either the screwthread or the
`
`hydraulic ram, or the hook or jaw themselves, will fail. That is because these items are
`
`25 all designed to meet the demands of the usual environment of use for the coupler.
`
`Indeed, these items are often "over-engineered" to provide a significant overload buffer).
`
`Despite that, however, it is usual to provide the above mentioned back-up safety (or
`
`failsafe) mechanisms to prevent the accessory from decoupling from the coupler in the
`
`unlikely event of such a failure.
`
`30
`
`Such safety back-up mechanisms, as known in the art, include at a most simple level,
`
`just a cover for the actuation circuit (usually in the cab of the excavator). That prevents
`
`accidental access to the actuation switches during use of the accessory. However, there is
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`Page 5 of 85
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`5
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`a demand for additional security. As such, failsafe mechanisms are provided in or on the
`
`coupler itself. See, for example, the coupler of EP1318242. It has a spring driven hook
`
`for the front jaw, which hook defaults to a closed state for securing a front attachment
`
`pin within the front jaw of the coupler. Therefore, even if the rear hook fails, the
`
`5 accessory is secured within the coupler. A problem with that coupler, however, is that if
`
`the decoupling command is given accidentally, the spring driven hook will automatically
`
`be retracted by the hydraulic ram as the sliding rear jaw reaches a fully retracted
`
`position. US6132131 and US5692325 similarly provide a latching hook for the front jaw
`
`that is driven by the rear jaw's hydraulic ram, and as such they also have that same
`
`10 problem.
`
`In GB2332417, however, a toggling dual-hook arrangement is provided -
`
`there are two moving hooks that are interconnected by a toggling arrangement to ensure
`
`that as one hook opens the other hook closes, and vice versa. This prevents both hooks
`
`from opening simultaneously. However, if either the link or one of the hooks fails, the
`
`coupling between the accessory and the coupler becomes vulnerable.
`
`15
`
`20
`
`The present invention, therefore, seeks to provide coupler designs that are both fully
`
`controllable from within the cab, and that will allow improved security in the securement
`
`of the accessory to the coupler, i.e. preventing accidental decouplings, but while still
`
`allowing intentional decoupling operations to be carried out without undue burden.
`
`According to a first aspect of the present invention there is provided a coupler for
`
`coupling an accessory to an excavator arm of an excavator, the coupler comprising a first
`
`portion for attaching the coupler to an excavator arm of an excavator and the coupler
`
`having a second portion adapted to receive an accessory with two attachment pins,
`
`25 wherein:
`
`the second portion has two jaws, one for receiving a first attachment pin of an
`
`accessory and the other for receiving a second attachment pin of the accessory;
`
`a first latch is associated with the first jaw for securing the first attachment pin
`
`within the first jaw when the first latch is in a latching position;
`
`30
`
`a second latch is associated with the second jaw for securing the second
`
`attachment pin within the second jaw when the second latch is in a latching position;
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`Page 6 of 85
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`6
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`a third latch is provided that extends between the first and second latches, the
`
`third latch, when in a latching position, being adapted to resist movement of the first
`
`latch from a latching position into a non-latching position; and
`
`when the third latch is in a non-latching position, the first latch is not resisted
`
`5
`
`from moving between a latching position and a non-latching position by the third latch.
`
`Preferably the second latch is linked or connected to the third latch.
`
`Preferably the second latch is pivotally linked to the third latch. They may, however, be
`
`10 an integrally formed member.
`
`In another arrangement, the second and third latches are separate components that are
`
`selectively engageable with each other by movements of one or both of those latches,
`
`and wherein the third latch also resists movement of the second latch from a latching
`
`15 position into a non-latching position when it is itself in a latching position but wherein it
`
`will not resist movement of the second latch from a latching position into a non-latching
`
`position when it is in some other predetermined position. Preferably that predetermined
`
`position cannot be assumed by the third latch while a first attachment pin is secured
`
`within the first jaw by the first latch. Preferably that is achieved by the provision of a
`
`20
`
`flange on the first latch that restricts movement of the third latch while a first attachment
`
`pin is secured within the first jaw by the first latch.
`
`Preferably the latching position of the third latch is its default position, i.e. the position it
`
`assumes during normal use of the coupler (i.e. non-inverted and with an attachment
`
`25 attached thereto).
`
`Preferably the third latch is moveable from a latching position into a non-latching
`
`position by means of gravity by at least partially inverting the coupler. Alternatively, or
`
`additionally, a mechanical actuator may be provided for moving the third latch.
`
`30
`
`A biasing member may be provided to bias the third latch towards a latching position.
`
`Preferably the third latch, in a latching position bears against the first latch.
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`Page 7 of 85
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`7
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`One or more of the latches may comprise a solid bar and/or a hook.
`
`One or more of the latches may comprise a pair of solid bars and/or hooks.
`
`One or more of the latches may comprise a bifurcated bar or hook.
`
`Preferably the first latch is moveable from a latching position into a non-latching
`
`position by a mechanical actuator, such as a hydraulic ram.
`
`Preferably the second latch is moveable from a latching position for the second jaw into
`
`a non-latching position for the second jaw by means of gravity by at least partially
`
`inverting the coupler. Alternatively, or additionally, a mechanical actuator may be
`
`provided for moving the second latch.
`
`A biasing member may be provided to bias the second latch towards a latching position.
`
`5
`
`10
`
`15
`
`The same biasing member and/or mechanical actuator may control the movements of
`
`both the second latch and the third latch since those latches are linked or connected
`
`20
`
`together.
`
`Preferably the second jaw has a recessed groove in its lower half.
`
`Preferably the coupler can accommodate a range of pin spacings between the two
`
`25 attachment pins of the accessory by making the rear jaw significantly wider in side view
`
`than the front jaw (or wider than the diameter of a typical rear attachment pin for that
`
`size of coupler). In this manner, accessories from different manufacturers, with different
`
`pin spacings, can be attached to the coupler without modification of either the coupler or
`
`the accessory.
`
`30
`
`For adjusting the first latch, the mechanical actuator is preferably a hydraulic ram. It
`
`might, however, be a pneumatic ram or a screwthread drive mechanism.
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`8
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`Preferably the mechanical actuator is mounted within the confines of the coupler,
`
`generally between and slightly above the two jaws.
`
`Preferably the first latch is a pivoting latching hook, or a pair of pivoting latching hooks.
`
`5
`
`Preferably the first latch pivots to move through an arc between a latching position and a
`
`non-latching position. In other embodiments it might be a plate that slides such that it
`
`moves linearly between a latching position and a non latching position.
`
`10 Each jaw may be bifurcated. It is preferred, however, that the first jaw is a pair of jaws
`
`formed in the two sidewalls of the coupler. It is also preferred that the second jaw is a
`
`single piece jaw, for example a moulded jaw or a welded multi-part fabrication.
`
`It should be noted that the term "jaw" should be interpreted to encompass similar
`
`15 attachment pin receiving members such as grooves, hooks or slots, or other similar terms
`
`that are to be found in the art. For example, a hook, a groove or a slot in the main body
`
`of a coupler can form a jaw.
`
`Preferably the first latch has a latching face facing in a first direction for bearing against
`
`20
`
`the first attachment pin and a second face facing away from that latching face. Preferably
`
`one or more flange is formed on that second face. Then, in its latching position, the third
`
`latch preferably rests on one or more of those flanges. Preferably the predetermined
`
`position lies beyond the position that the third latch assumes when resting upon that
`
`flange.
`
`25
`
`The end of the third latch adapted to rest on those flanges may have one or more stepped
`
`surfaces. It would be one or more of those stepped surfaces that would preferably rest on
`
`that or those flange(s).
`
`30 The first latch is adapted to be moveable into a non-latching position from a latching
`
`position by retracting it generally in the direction that its second face faces. However,
`
`when a pin is not within the first jaw, the first latch is also able to move in the opposite
`
`direction beyond the position in which its latching face would have engaged an
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`9
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`attachment pin had one been in the first jaw. By that additional range of motion, the
`
`flange or flanges on the first latch can be moved clear of the reach of the third latch. As a
`
`result the range of available motion for the third latch is also extended. That enables the
`
`third latch to be extended into the predetermined position, if desired.
`
`5
`
`The present invention also provides a method of attaching an accessory to a coupler on
`
`an excavator arm of an excavator, the method comprising:
`
`a) providing an excavator with a powered excavator arm having a coupler on an
`
`end thereof, the coupler comprising two jaws and a latch for each jaw, one of the latches
`
`10 being powered for movement between a latching position and a non-latching position,
`
`and the other being moveable from a latching position into a non-latching position by
`
`fully extending the powered latch beyond a latching position, i.e. while there is no pin
`
`within that jaw, into a fully extended position while the coupler is in a normal, in use,
`
`orientation;
`
`15
`
`b) providing an accessory with two accessory pins thereon sized and spaced to fit
`
`into the two jaws of the coupler;
`
`c) powering the powered latch to extend it into the fully extended position to
`
`move the other latch into a non-latching position;
`
`d) manipulating the coupler to locate a first attachment pin of the accessory into
`
`20
`
`the jaw associated with that other latch;
`
`e) curling the accessory and coupler, using the excavator arm, so as to invert the
`
`coupler, thereby placing the accessory roughly above the coupler;
`
`f) reverse powering the powered latch to retract the powered latch for opening its
`
`associated jaw, whereupon the second attachment pin locates into that jaw under the
`
`25 weight of the accessory;
`
`g) powering the powered latch to extend it to a latching position for securing the
`
`second attachment pin in its jaw; and
`
`h) uncurling the coupler, using the excavator arm. The attachment is now
`
`attached securely to the coupler.
`
`30
`
`In an alternative an·angement, the present invention provides a method of attaching an
`
`accessory to a coupler on an excavator arm of an excavator, the method comprising:
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`Page 10 of 85
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`10
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`a) providing an excavator with a powered excavator arm having a coupler on an
`
`end thereof, the coupler comprising two jaws and a latch for each jaw, each latch being
`
`selectively moveable between a latching position and a non-latching position, wherein
`
`one of the latches is powered for movement between a latching position and a non-
`
`5
`
`latching position, and the other is selectively resisted from movement from a latching
`
`position into a non-latching position by a third latch, wherein that third latch can be
`
`moved into a predetermined, non-latch-resisting position upon extending the powered
`
`latch beyond a latching position, i.e. while there is no pin within that jaw, into a fully
`
`extended position while the coupler is in a normal, in use, orientation,
`
`10
`
`b) providing an accessory with two accessory pins thereon sized and spaced to fit
`
`into the two jaws of the coupler;
`
`c) powering the powered latch to extend it into the fully extended position for
`
`moving the third latch into its predetermined, non-latch-resisting position;
`
`d) manipulating the coupler to locate a first attachment pin of the accessory into
`
`15
`
`the jaw associated with the other latch;
`
`e) curling the accessory and coupler, using the excavator arm, so as to invert the
`
`coupler, thereby placing the accessory roughly above the coupler;
`
`f) reverse powering the powered latch to retract the powered latch for opening its
`
`associated jaw, whereupon the second attachment pin locates into that jaw under the
`
`20 weight of the accessory;
`
`g) powering the powered latch to extend it to a latching position for securing the
`
`second attachment pin in its jaw; and
`
`h) uncurling the coupler, using the excavator arm. The attachment is now
`
`attached securely to the coupler.
`
`25
`
`The present invention also provides a method of detaching an accessory from a coupler
`
`on an excavator arm of an excavator, the method comprising:
`
`a) providing an excavator with a powered excavator arm having a coupler on an
`
`end thereof and with an accessory coupled thereto, the accessory having two accessory
`
`30 pins thereon located within two jaws of the coupler, and secured into those jaws by
`
`respective latches associated with each jaw, wherein one of the latches is powered for
`
`movement between a latching position and a non-latching position, and the other latch is
`
`moveable from a latching position into a non-latching position, when an attachment pin
`
`Page 11 of 85
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`

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`wo 2008/029112
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`PCT/GB2007 /003324
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`11
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`is not located within the other jaw, by fully extending the powered latch beyond a
`
`latching position into a fully extended position while the coupler is in a normal, in use,
`
`orientation;
`
`b) curling the accessory and coupler, using the excavator arm, so as to invert the
`
`5 coupler, thereby placing the accessory roughly above the coupler;
`
`c) reverse powering the powered latch to retract the latch for opening its
`
`associated jaw;
`
`d) uncurling the coupler and attachment, using the excavator arm, to position the
`
`accessory below the coupler whereupon the attachment pin within the opened jaw exits
`
`10
`
`the opened jaw under the weight of the accessory;
`
`e) powering the powered latch to extend it into the fully extended position to
`
`move the other latch into a non-latching position to open the other jaw; and
`
`f) manipulating the coupler relative to the attachment to remove the other
`
`attachment pin of the accessory from that other jaw.
`
`15
`
`Preferably the act of inverting the coupler and accessory to place the accessory roughly
`
`above the coupler serves to move a mechanical stop away from a latching position
`
`behind the powered latch.
`
`20 Preferably the mechanical stop is linked to the other latch.
`
`Preferably the movement of that powered latch into the fully extended position allows
`
`the mechanical stop to move beyond its own latching position into a final release
`
`position, or the above mentioned predetermined position, whereupon the other latch is
`
`25
`
`released to be free to move into a non-latching position.
`
`In an alternative arrangement, the present invention provides a method of detaching an
`
`accessory from a coupler on an excavator arm of an excavator, the method comprising:
`
`a) providing an excavator with a powered excavator arm having a coupler on an
`
`30 end thereof and with an accessory coupled thereto, the accessory having two accessory
`
`pins thereon located within two jaws of the coupler, and secured into those jaws by
`
`respective latches associated with each jaw, each latch being selectively moveable
`
`between a latching position and a non-latching position, wherein one of the latches is
`
`Page 12 of 85
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`12
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`powered for movement between a latching position and a non-latching position, and the
`
`other latch is selectively resisted from movement from a latching position into a non(cid:173)
`
`latching position by a third latch, wherein that third latch can be moved into a
`
`predetermined, non-latch-resisting position upon extending the powered latch beyond a
`
`5
`
`latching position, i.e. while there is no pin within that jaw, into a fully extended position
`
`while the coupler is in a normal, in use, orientation;
`
`b) curling the accessory and coupler, using the excavator arm, so as to invert the
`
`coupler, thereby placing the accessory roughly above the coupler;
`
`c) reverse powering the powered latch to retract the latch for opening its
`
`10 associated jaw;
`
`d) uncurling the coupler and attachment, using the excavator arm, to position the
`
`accessory below the coupler whereupon the attachment pin within the opened jaw exits
`
`the opened jaw under the weight of the accessory;
`
`e) powering the powered latch to extend it into the fully extended position to
`
`15 move the third latch into its predetermined, non-latch-resisting position;
`
`f) moving the other latch into a non-latching position; and
`
`g) manipulating the coupler relative to the attachment to remove the other
`
`attachment pin of the accessory from that other jaw.
`
`20 Preferably step f) is achieved by recurling the accessory and coupler, using the excavator
`
`arm, so as partially to invert the coupler, thereby placing the accessory in a position that
`
`is substantially level with the coupler. That then allows the other latch to fall into a non(cid:173)
`
`latching position under the influence of gravity if it is free to do so. It should be
`
`appreciated, however, that that other latch might instead be power operated, e.g. it may
`
`25 have its own actuator, such as a hydraulic ram.
`
`It would also be desirable to provide just a simple supplementary failsafe or securement
`
`mechanism for couplers. Preferably
`
`the supplementary failsafe or securement
`
`mechanism will be able to ensure that an accessory will still be retained upon the coupler
`
`30 until that supplementary failsafe or securement mechanism is released even in the event
`
`of a catastrophic failure of the primary securement mechanism, e.g. the hydraulic ram or
`
`the screwthread, or even a moveable jaw, groove, hook or slot, or even in the event of an
`
`accidental or inadvertent release of that primary securement mechanism by the operator.
`
`Page 13 of 85
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`13
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`According to a further aspect of the present invention, therefore, there is provided a
`
`coupler for coupling an accessory to an excavator arm of an excavator, the accessory
`comprising at least one attachment pin for use in the coupling, the coupler comprising a
`
`5
`
`first side for attaching the coupler to an excavator arm of an excavator and the coupler
`
`having a second side onto which the accessory will be coupled, the second side
`
`comprising a jaw for receiving the attachment pin of the accessory for connecting the
`
`accessory to the coupler by the engagement of the jaw with the attachment pin, wherein
`
`the jaw comprises a gravity-operated member having a first state- the jaw-open or jaw-
`
`10 unlocked state, and a second state -
`
`the jaw-closed or jaw-locked state, the gravity(cid:173)
`
`operated member at least partially closing the jaw of the coupler when it is in its first
`
`state, said first state being achieved by the gravity-operated member when the coupler
`
`(and, when connected, the accessory) is in a n

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