Downloaded from www.Manualslib.com manuals search engine
`
`Sears
`
`owners
`manual
`
`MODEL NO.
`113.299131
`
`CAUTION:
`
`Read
`
`SAFETY
`
`RULES
`
`and
`
`INSTRUCTIONS
`
`carefully
`
`CRRFTSMRII
`
`12-INCH MO TORIZED
`FL OOR SAW
`
`assembly
`operating
`repair parts
`
`Sears, Roebuck
`
`and Co., Chicago,
`
`III. 60684
`
`U.S.A.
`
`and Simpsons-Sears
`
`Limited,
`
`Toronto
`
`Part No. 62465
`
`Printed in U.S.A.
`
`Bosch Exhibit 1021 - Page 1
`Robert Bosch Tool Corp. (Petitioner) v. SD3, LLC (Patent Owner)
`IPR2016-01750
`
`

`
`Downloaded from www.Manualslib.com manuals search engine
`
`general
`
`safety instructions for power
`
`tools
`
`1. KNOW YOUR POWER TOOL
`Learn its
`Read
`the
`owner's
`manual carefully.
`application and limitations
`as well as the specific
`potential hazards peculiar to this tool.
`2. GROUND ALL TOOLS
`This tool
`is equipped with an approved 3-conductor
`cord and a 3-prong grounding type plug to fit
`the
`proper grounding type receptacle. The green conductor
`in the cord is the grounding wire. Never connect
`the
`green wire to a live terminal.
`3. KEEP GUARDS
`IN PLACE
`and in working order.
`4. REMOVE
`ADJUSTING
`AND WRENCHES
`Form habit of checking to see that keys and adjusting
`wrenches are removed from tool before turning it on.
`5. KEEP WORK
`AREA
`CLEAN
`Cluttered
`areas and benches invite accidents. Floor
`must not be slippery due to wax or sawdust.
`
`KEYS
`
`ENVIRONMENT
`DANGEROUS
`6. AVOID
`tools in damp or wet
`Don't use power
`locations. Keep
`work area well
`lit. Provide adequate surrounding work
`space.
`AWAY
`7, KEEP CHILDREN
`All visitors
`should be kept a safe distance from work
`area.
`
`KID-PROOF
`8. MAKE WORKSHOP
`- with
`padlocks, master switches,
`starter keys.
`TOOL
`9. DON'T
`FORCE
`It will do the job better and safer at the rate for which
`it was designed.
`
`or by removing
`
`TOOL
`10. USE RIGHT
`Don't
`force tool or attachment
`designed for.
`
`to do a job it was not
`
`11. WEAR PROPER APPAREL
`to get
`No loose clothing,
`gloves, neckties or jewelry
`caught
`in moving
`parts. Rubber-soled
`footwear
`is
`recommended for best footing.
`
`12. USE SAFETY GOGGLES
`Safety goggles must comply with ANS Z87.1-1968.
`
`Also use face or dust mask if cutting operation is dusty.
`13. SECURE WORK
`It's
`Use clamps or a vise to hold work when practical.
`safer than using your hand, frees both hands to operate
`tool.
`14. DON'T OVERREACH
`Keep proper
`footing and balance at all times.
`15. MAINTAIN
`TOOLS WITH CARE
`Keep tools sharp
`and clean for best and safest
`performance. Follow instructions for lubricating and
`changing accessories.
`16. DISCONNECT
`TOOLS
`before servicing; when changing accessories such as
`blades, bits, cutters, etc.
`STARTING
`17. AVOID
`ACCIDENTAL
`Make sure switch is in "OFF"
`position before plugging
`in.
`18. USE RECOMMENDED
`ACCESSORIES
`Consult
`the
`owner's manual
`for
`recommended
`accessories. Follow the instructions that accompany
`the accessories. The use of
`accessories may
`improper
`cause hazards.
`19. NEVER STAND ON TOOL
`Serious injury could occur if the tool is tipped or if the
`cutting tool
`is accidentally contacted.
`Do not store materials above or near the tool such that
`it is necessary to stand on the tool to reach them.
`
`20. CHECK
`PARTS
`DAMAGED
`is damaged should be
`that
`A guard or other part
`properly
`repaired or replaced before further use of the
`tool.
`
`Carefully
`it will
`function.
`
`check the repaired or new part to assure that
`operate
`properly
`and perform its intended
`
`If power cord is worn or cut, or damaged in any way,
`have it replaced immediately.
`
`in foreign objects being
`tool can result
`The operation of any power
`thrown
`into the eyes, which can result
`in severe eve damage. Always
`wear
`safety
`goggles
`complying
`with
`ANS Z87.1-1968
`before
`commencing
`power
`tool
`operation. We recommend Wide Vision
`Safety Mask for use over spectacles, or standard safety goggles ...
`available at Sears retail or catalog stores.
`
`THIS SAFETY SEAL OF THE
`POWER TOOL INSTITUTE ASSURES YOU...
`tool
`1. That
`the manufacturer's
`power
`tools,
`including the particular
`assoc;ated
`w;th the Seal,
`are
`produced
`in accordance
`with applicable
`
`and
`
`American
`
`Laboratories
`
`of Underwriters'
`,Standards
`Safety
`For
`Standards (ANSI).
`National
`is assured by in-
`safety standards
`2. That compliance with applicable
`dependent
`inspection and testing conducted by Underwriters'
`Labora-
`tories (UL).
`is inspected under power.
`3. That every motorized tool
`4. That every tool has with it adequate instructions and a llst of safety
`rules for the protection of
`the user.
`5. That
`the tool manufacturer
`is a member of the Power Tool Institute and
`is a sponsor
`of
`the Institute's
`Consumer
`Safety
`Education
`Program.
`
`2
`
`Copyright
`
`1969
`
`by Powe
`
`r Tool
`
`Institute,
`
`Inc. AI_
`
`r_ghts
`
`reserved.
`
`Bosch Exhibit 1021 - Page 2
`Robert Bosch Tool Corp. (Petitioner) v. SD3, LLC (Patent Owner)
`IPR2016-01750
`
`

`
`Downloaded from www.Manualslib.com manuals search engine
`
`SAFETY INSTRUCTIONS
`
`TO OPERATOR
`
`Do not connect power cord
`WARNING:
`until
`the following
`steps have been
`satisfactorily
`completed:
`a. READ CAREFULLY AND UNDERSTAND THE FOL-
`LOWING INSTRUCTIONS and the "SAFETY RULES
`FOR POWER TOOLS" ON PAGE 2.
`
`b. Examination and operating familiarity with ON-OFF
`switch, elevation control, bevel control, miter gauge,
`and rip fence.
`the power
`CAUTION: Always disconnect
`cord when
`removing
`the table
`insert,
`changing
`the cutting
`tool, or making
`adjustments.
`1. The saw should be bolted down if there is any tendency
`to tip over or move during normal operations.
`The
`saw table should be approximately
`36-inches above
`the floor.
`
`2. The saw work area should have adequate overhead,
`non-glare light and adequate surrounding work space.
`
`the operator
`3. The saw should be positioned so neither
`is forced to stand in line with
`nor a casual observer
`the saw blade.
`
`occurs
`4. Kickbacks can cause Serious injury. A "kickback"
`when a part of the workplece binds on the saw blade or
`binds between the saw blade and the rip fence or other
`fixed object,
`rises from the table, and is thrown toward
`the operator. Kickbacks are usually caused by one or
`more of the following conditions:
`a. Failure to use a spreader when ripping, or failure to
`maintain the spreader.in
`alignment with the saw
`blade.
`
`b.
`
`(dull) saw that permits the
`conditioned
`Improperly
`material
`to pinch on the out-feed edge of the saw
`and rise from the table.
`
`the rip fence and the saw
`c. Failure to determine that
`blade are parallel
`to one another.
`d. Ripping wood that has a twisted grain, does not
`have a straight edge to guide along the fence, or
`wood that
`is twisted or not
`flat
`(which may rock on
`the table and pinch the blade).
`e. Confining
`the cut-off piece when ripping
`cutting.
`the feed force to the section
`f. Ripping by applying
`of the workplece that will become the cut-off
`(free)
`piece (feed force when ripping
`should always be
`applied between the saw blade and the fence -- use
`push stick for narrow or short work).
`is complete;
`g. Releasing workplece before operation
`not pushing the workpiece all
`the way past
`the saw
`blade.
`
`or cross-
`
`5.
`
`Injury from kickbacks can be prevented or minimized
`by:
`a. Avoiding any of the causes noted above;
`the
`b. Making sure by trial before starting the cut that
`anti-kickback
`pawls will stop the kickback once it
`has started (sharpen all points if
`they do not);
`
`line of
`face and body always out of
`c. Keeping your
`possible kickbacks,
`including turning the switch ON
`and OFF.
`d. Always wearing safety goggles.
`e. Never use both the rip fence and miter gauge dur-
`ing the same operation.
`
`is
`saw accidents
`tilting arbor
`of
`6. A large proportion
`caused by dull, badly set, improperly filed cutting tools,
`by gum or resin adhering to cutting tools and by fence
`misallgnment
`(out of parallel) with the saw blade. Such
`conditions cause the material
`to stick, jam, stall the saw,
`or kick-back at the operator. Cracked saw blades should
`be discarded
`immediately. A saw blade can become
`cracked if
`it wobbles or if
`it
`is not
`in balance. NEVER
`ATTEMPT TO FREEA STALLED SAW BLADE WITHOUT
`TURNING THE SAW OFF. Avoid potential
`injury by
`proper cutting tool and machine maintenance.
`the saw.
`7. Gloves should not be worn while operating
`Loose flowing
`garments,
`jewelry (rings, wrist watches,
`etc.), and neckties should never be worn. Long sleeves
`should be rolled to above the elbows.
`
`In
`8. To protect your eyes, always wear safety goggles.
`addition, wear a face shield to protect against
`flying
`particles. Ear protectors (ear plugs or muffs) should be
`used during extended periods of operation.
`for the workpiece, based on its
`9. Provide proper support
`size and the type of operation to be performed;
`hold
`the work firmly against
`the gauge or guide. Use a push
`stick when ripping short work (under 6-inches long), or
`narrow work. A push block or miter gauge hold-down
`should be used when dadoing or molding.
`
`10. Never use a length stop (such as the fence when cross-
`cutting) on the free end or edge of the workpiece. Never
`hang onto or touch the free end of workpiece, or a free
`piece that
`is cut off, while power
`is "ON"
`and/or
`the
`sawblade is rotating.
`In short,
`to guard against kick-
`backs or other potential accidents,
`the cut-off piece in
`any thru-sawing operation must never be confined -- it
`must be allowed to move laterally. Never use the rip
`fence when cross-cuftlng, or
`the miter gauge when
`ripping.
`11. Cross-cutting operations are more conveniently worked
`and with greater safety if an auxiliary wood facing is
`attached to the miter gauge using the holes provided.
`12. Do not
`leave a long board unsupported so the spring
`of
`the board causes it to shift on the table. A support
`should be used to catch the end of the board behind the
`blade.
`13. Never climb on or near the saw. Serious injury could
`if the tool
`is tipped or if
`occur
`the cutting tool
`is acci-
`dently contacted. Never
`leave the saw with power on,
`or before the cutting tool has come to a complete stop.
`14. Avoid awkward
`operations and hand positions, where
`a sudden slip could cause a hand to move into a saw
`reach in back of the
`blade or other cutting tool. Never
`cutting tool with either hand to hold down the work-
`piece.
`rotates
`the arbor or cutting tool
`15. Make sure the top of
`toward you when standing in normal operating position.
`Also make sure the cutting tool, arbor collars and arbor
`nut are installed properly. Keep the cutting tool as low
`as possible for
`the operation being performed. Keep
`all guards in place whenever possible.
`
`16. Do not use any blade or other cutting tool marked for
`an operating speed in excess of the design speed of the
`saw. Never use a cutting tool
`larger
`in diameter
`than
`for which the saw was designed. For
`the diameter
`greatest
`safety and efficiency when ripping, use the
`maximum diameter blade for which thesaw is designed,
`is nearest
`since under
`these conditions the spreader
`the blade.
`
`(Continued
`
`on Next Page)
`
`Bosch Exhibit 1021 - Page 3
`Robert Bosch Tool Corp. (Petitioner) v. SD3, LLC (Patent Owner)
`IPR2016-01750
`
`

`
`Downloaded from www.Manualslib.com manuals search engine
`
`SAFETY INSTRUCTIONS
`
`TO OPERATOR
`
`17.
`
`18.
`
`19.
`
`20.
`
`table inserts flush with, or slightly below,
`Adjust
`table top.
`
`the
`
`For operations which do not permit
`the use of a spread-
`er, serious consideration should be given to the use of
`jigs or fixtures to hold the work so the hands of the op-
`erator are removed a safe distance from the point of
`operation.
`
`The use of abrasive or cut-off wheels, or wire wheels
`can be dangerous and is not recommended.
`(Abrasive
`or cut-off wheels are ,used to saw many different ma-
`terials including metals, stone, and glass.)
`
`Objects can be thrown upward toward the operator by
`the back of
`the blade if proper operating
`procedures
`are not followed. ?his usually occurs when a small
`loose
`piece of wood or other object works around to the rear
`of the revolving blade.
`It can usually be avoided by re-
`moving all
`loose pieces from the table immediately
`after
`they are cut off, using a long stick of wood, and
`by keeping the guard and spreader
`in place at all
`times.
`Use extra caution when the guard assembly is removed
`for dadoing or molding, and replace the guard as soon
`as that operation is completed.
`
`21.
`
`22.
`
`23.
`
`24.
`
`This term
`"freehand."
`Never perform any operation
`means feeding the stock into the saw blade or other
`cutting tool without using the miter gauge,
`rip fence,
`taper jig, or some other device which prevents rotating
`or twisting of the workpiece during the operation.
`
`before clearing the table
`turn your saw "ON"
`Never
`of all objects (tools, scraps of wood, etc.) except
`the
`workpiece and related feed or support devices for the
`operation planned.
`
`Safety is a combination of operator common sense and
`times when the saw is being used.
`alertness at all
`
`Do not cycle the motor switch on and off rapidly, as this
`may cause the saw blade to loosen.
`In the event this
`should ever occur, allow the saw blade to come to a
`complete stop and retighten the arbor nut normally, not
`excessively.
`
`allow
`Do not
`WARNING:
`familiarity
`to
`use of your saw)
`(gained
`from frequent
`become commonplace. Always
`remember
`that a careless fraction of a second is suf-
`ficient
`to inflict severe injury.
`
`CONTENTS
`
`Instructions
`and Pre-Assembly
`Unpacking
`Power Supply and Motor Data ...........
`Assembly
`and Adjustments
`................
`Operating Controls
`.......................
`
`....
`
`Page
`4
`5
`6
`16
`
`and Lubrication
`Maintenance
`Proper Operating
`Procedures
`Trouble Shooting
`........................
`Repair Parts
`............................
`
`..............
`..............
`
`Page
`17
`18
`22
`24
`
`TOOLS
`
`NEEDED
`
`(medium)
`Screwdriver
`Screwdriver (small)
`
`_
`
`I_
`
`Square
`
`]J (combination square,
`
`_
`
`_
`
`3/8-1nch wrench
`7/16-inch wrench
`
`1/2-inch wrench
`9/16-1nch wrench
`
`Pencil
`
`Pliers
`
`Small steel scale
`
`NOTE: An arbor wrench and shaft wrench,
`for removing or installing the saw arbor nut,
`and all necessary hex-"L" wrenches are sup-
`to the "'Loose
`plied with the saw.
`(Refer
`Parts List.")
`
`Bosch Exhibit 1021 - Page 4
`Robert Bosch Tool Corp. (Petitioner) v. SD3, LLC (Patent Owner)
`IPR2016-01750
`
`

`
`Downloaded from www.Manualslib.com manuals search engine
`
`unpacking and pre-assembly
`
`4
`
`S
`
`6
`
`t
`15
`
`t
`16
`
`t
`17
`
`t
`18
`
`Key No.
`(Fig. 1)
`
`Item Name
`
`Qty.
`
`ii
`
`II
`Wrench, Hex., 1/8
`1
`...........................
`Wrench, Hex., 5/32"
`1
`..........................
`Wrench, Hex., 3/16"
`1
`..........................
`2
`Key, Switch ..................................
`List of LooseParts,AuxiliaryFence(Package16, figure 1)
`Clamp, Table Extension........................
`2
`Screw, Mach., Hex.-Hd.,5/16-18 x 3/4"
`4
`Nut, Hex., 5/16-18 ............................
`2
`Washer, Lock,5/16 ...........................
`4
`Nut, Wing, 5/16-18 ...........................
`4
`List of LooseParts, LegAssembly(Package17, figure 1)
`Screw, Mach., Hex.-Hd.,5/16-18 x 5/8"
`...........
`16
`Nut, Hex., 5/16-18 ............................
`!6
`Screw, Mach., Hex..Hd., 1/4-20xl/2"
`15
`Nut, Hex., 1/4-20
`............................
`16
`Nut, Hex., 1/2-13
`............................
`8
`Foot, Leveling ................................
`4
`List of LooseParts, Extension(Package18, figure 1)
`Screw, Mach., Hex.-Hd.,5/16-18 x 1-1/4"
`.........
`Nut, Hex., 5/16-18 ............................
`Washer, Lock,5/16"
`..........................
`Support, ExtensionRod ........................
`
`..........
`
`...........
`
`8
`8
`8
`2
`
`POWER SUPPLY AND MOTOR
`
`DATA
`
`MOTOR SPECIFICATIONS
`The AC motor used in this saw is a single voltage capacitor
`start capacitor
`run, non-reversible type, with the following
`specifications:
`
`..........................
`Voltage
`Amperes ....................
`
`240
`7.0
`
`.......
`
`Figure 1
`
`UNPACKING
`
`AND CHECKING
`
`CONTENTS
`
`Floor Saw is shipped complete
`This Craftsman Motorized
`in one carton.
`In order
`to prevent damage during shipment
`certain items are removed at the
`and facilitate
`packaging,
`factory and must be assembled when receiyed by the pur-
`chaser. These "loose" parts are listed below and should be
`accounted for before discarding any packing material.
`
`Key No.
`IFig.1)
`
`Item Name
`
`Qty.
`
`Leg Base .....................................
`Stiffener, Leg .................................
`Fence, Auxiliary ...............................
`Extension Assembly, Table Sliding ................
`Support, Table Extension ........................
`Extension, Table ..............................
`Guard Assembly, Saw ...........................
`Gauge Assembly, Miter
`.........................
`Fence Assembly, Rip ...........................
`Wrench, Arbor .................................
`Wrench, Shaft
`.................................
`Bar Assembly, Fence ...........................
`Rack, Table ..................................
`Rod Assembly, Extension ........................
`Package Assembly, Loose Parts (Saw) ..............
`Package Assembly, Loose Parts (Auxiliary Fence) .....
`Package Assembly, Loose Parts (Leg) ..............
`Package Assembly, Loose Parts (Extension).........
`Owners Manual
`................................
`List of Loose Parts, BasicSaw (Package15, figure 1)
`Spacer, Fence Guide Bar ......................
`Screw, Mach., Rd.-Hd. Slotted, 1/4-20 x 2" ........
`Nut, Hex., 1/4-20 ............................
`Washer, Lock, 1/4 ............................
`Wrench, Hex., 1/16"
`..........................
`Wrench, Hex., 3/32"
`..........................
`
`4
`4
`1
`1
`1
`2
`I
`1
`1
`1
`1
`1
`2
`2
`1
`1
`1
`1
`1
`
`7
`7
`7
`7
`1
`1
`
`12345 6789
`
`10
`11
`12
`13
`14
`15
`16
`17
`18
`19
`
`Bosch Exhibit 1021 - Page 5
`Robert Bosch Tool Corp. (Petitioner) v. SD3, LLC (Patent Owner)
`IPR2016-01750
`
`

`
`Downloaded from www.Manualslib.com manuals search engine
`
`assembly and adjustments
`
`GROUNDINGBLADE_S
`
`I!'y/Z-//'
`
`f_ _
`
`I
`
`'EG
`
`LING FOOT
`
`NUTS, HEX.
`/ iI -13x
`
`//
`
`I''_
`
`_ 3/4x5/16
`
`END STIFFENER
`
`I
`
`SIDE STIFFENER
`
`Figure 5
`
`INNER
`HOLES
`
`Figure
`
`6
`
`HOLES
`
`.
`
`require that voltage at motor
`Heavy loads, however,
`terminals
`be not
`less than the voltage
`specified
`on
`nameplate.
`troubles may be traced to loose or incorrect
`Most motor
`reduced input voltage
`connections, overloading,
`(which
`results when small size wires are used in the supply
`is extremely
`circuit) or when the supply
`circuit
`long.
`Always check connections,
`load and supply circuit when
`the motor
`fails to perform satisfactorily. Check wire sizes
`and lengths with the table in the next paragraph. Re-
`place or
`repair damaged
`or worn cord immediately.
`
`WIRE SIZES
`The use of any extension cord will cause some loss of
`power. To keep this to a minimum and to prevent over-
`heating and motor burn-out, use the table below to deter-
`mine the minimum wire size (A.W.G.) extension cord. All
`cords should be 3-wire, grounded.
`
`Extension Cord Length
`
`Wire Size A.W.G.
`
`less
`50 ft. or
`to 100 ft.
`50 ft.
`to 150 ft.
`100 ft.
`150 ft.
`to 200 ft.
`200 ft.
`to 400 ft.
`
`14
`12
`10
`8
`6
`
`length, the wire
`NOTE: For circuits of greater
`size must be increased proportionately in order
`to deliver ample voltage to the saw motor.
`
`AND ADJUSTMENTS
`ASSEMBLY
`1. Remove the "'loose" parts; clean the parts and the
`basic saw assembly thoroughly.
`(See figure 1.)
`Items
`having a rust-preventive coating,
`(saw table, etc.) may
`be cleaned with a cloth saturated with kerosene. Wipe
`other parts with a clean, dry cloth.
`to use the
`CAUTION:
`Before attempting
`saw, assemble it as outlined in the follow-
`ing instructions. All adjustments
`are care-
`fully
`checked prior
`to shipping the saw.
`However_
`rough handling
`in transit may
`necessitate some readjustments.
`2. Assemble the basic saw assembly and check all ad-
`justments as outlined in the following instructions:
`a.
`Installation
`of Legs.
`(1) With saw upside down,
`
`install legs and leg stif-
`
`6
`
`"
`
`Jfl
`"
`
`./'_I
`
`NO ADAPTER IS I _
`/
`I AVAILABLEFORI
`II TH'sTYPE LU°I
`Figure 3
`J
`
`_
`
`J
`
`Figure 4
`
`! OVERLOAD
`I
`PROTECTORI
`I
`|
`I
`
`MOTOR SPECIFICATIONS (Cont°d)
`
`......................
`Hertz (cycles)
`Phase .........................
`RPM ...........................
`Rotation (viewed from left side
`when facing saw at operator
`position
`...................
`
`60
`Single
`3450
`
`Clockwise
`
`CAUTION: This saw is wired for operation
`on 240 volts only. Connect to a 15 ampere
`branch circuit protected by a 15 ampere
`time delay or circuit saver
`fuse or circuit
`breaker.
`
`to con-
`Do not permit
`WARNING:
`fingers
`tact the terminals of power or motor plugs
`when installing
`or removing
`the plug to
`or from a live power source. Hold the plug
`as shown in figure 3.
`
`MOTOR SAFETY PROTECTION
`thermal
`The saw motor is equipped with a manual-reset
`overload protector, designed to open the power
`line circuit
`when the motor temperature exceeds a safe value.
`(See
`figure 4.)
`If the protector opens the line and stopsthe saw motor,
`1.
`press the saw switch to the "OFF" position immediately
`and allow the motor to cool.
`the over-
`2. After cooling to a safe operating temperature,
`load protector can be closed manually by pushing in the
`red button on the motor terminal box cover.
`If the red
`button will not snap into place immediately,
`the motor
`is still too hot and must be allowed to cool for a while
`longer.
`3. As soon as the red button will snap into running position,
`the saw may be started and operated normally by
`pulling the saw switch to the "'ON" position.
`4. Frequent opening of fuses or circuit breakers may result
`if motor is overloaded, or if the motor circuit
`is fused
`with a fuse other than those recommended. Do not use
`a fuse of greater capacity without consulting the power
`company.
`the motor is designed for operation on the
`5. Although
`voltage and frequency specified on motor nameplate,
`normal
`loads will be handled safely on voltages not
`more than 10% above or below the nameplate voltage.
`
`Bosch Exhibit 1021 - Page 6
`Robert Bosch Tool Corp. (Petitioner) v. SD3, LLC (Patent Owner)
`IPR2016-01750
`
`

`
`Downloaded from www.Manualslib.com manuals search engine
`
`J
`
`EXTENSION ROD
`SUPPORTS
`
`Figure 7
`
`SMALL STEEL SCALE
`
`TABLE
`
`EXTENSfON
`
`,_
`
`Figure
`
`8
`
`FENCE GUID_ BAR
`
`RACK
`
`SCREW
`
`Figure 10
`
`SWITCH
`BOX
`
`ii
`
`Figure 9
`
`feners. (See figure 5.) Using parts from the correct
`loose parts bag, assemble the legs to the saw base
`with the sixteen 5/16-18x5/8
`inch screws and
`5/16-18
`nuts. (See figure 6.) Leave these screws
`loose in order to facilitate mounting the stiffeners.
`leg stiffeners are identical and since the
`All
`four
`distance on the sides is greater
`than the distance
`on the ends, the leg stiffeners used on the sides
`should
`be attached
`at outer holes while the
`stiffeners at the ends should be attached at inner
`holes. (See figure 6.)
`stiffeners with sixteen 1/4-
`Assemble the four
`20 x 1/2 inch screws and 1/4-20 inch nuts. After
`stiffeners
`are all
`in place,
`tighten
`all
`screws
`securely.
`Install
`leveling
`feet,
`each with
`2
`1/2-13
`x 3/4 x 5/16
`hex nuts.
`(See figure
`6.)
`
`(2)
`
`(3)
`
`Place the saw in an upright position on its legs.
`
`b.
`
`of Side Extensions.
`Installation
`Install table extensions on each side of the table
`(1)
`with four 5/16-18x
`1-1/4
`inch screws, 5/16-18
`inch nuts and 5/16
`inch Iockwashers
`in each
`extension (See figure
`7.) These extensions are
`provided with multiple holes on both sides (front
`and back)
`to make them adaptable
`to various
`
`table mountings. Position the extensions to the
`sides of the table so the four holes in the table
`and the extensions are aligned when the table
`and extensions are correctly mated. An extension
`rod support should be located under each end
`screw at left-hand side of the saw. (See figures
`7 and 8.) Leave screws snug (not tight). Be sure
`to position the extension rod supports as shown
`in figure 8.
`(2) Place a small steel scale across saw table edge
`and table extensions edge and, using the rubber
`mallet,
`tap extensions slightly up or down (or
`forward and rearward) until the surface of each
`table extension is even with surface of table top
`and front edge of table.
`(See figure 9.) Tighten
`nuts on all attaching bolts securely and recheck
`to make sure tightening nuts did not permit ex-
`tension to move.
`Installation
`of fence guide bar,
`box support.
`(See figure 10.)
`(1)
`Insert a 1/4-20 x 2 inch, slotted round-head screw
`through the center hole of guide bar and through
`a spacer. The guide bar should be positioned so
`the scale faces upward, and is readable from the
`front of the saw. (See figure 10.)
`
`rack and switch
`
`c.
`
`Bosch Exhibit 1021 - Page 7
`Robert Bosch Tool Corp. (Petitioner) v. SD3, LLC (Patent Owner)
`IPR2016-01750
`
`

`
`Downloaded from www.Manualslib.com manuals search engine
`
`assembly and adiustments
`
`SIDE VIEW
`
`4
`
`3
`
`2
`
`1
`
`4
`
`/
`
`SAW TABLE
`
`SPACER
`
`GUIDE BAR
`
`5
`
`RACK
`
`SCREW
`
`/4 - 20 x 21N._
`
`SWITCH
`
`BOX
`
`LOCKW_
`
`Figure 11
`
`(2) Attach this assembly to the center hole in the
`table and secure the assembly with a 1/4 inch
`Iockwasher
`and I/4-20
`inch hex nut. Do not
`tighten the nut until all attaching
`screws are in
`position.
`(3) Place each rack in position (as shown in figure
`11) and insert a 1/4-20 x 2 inch slotted round
`head screw through the outside hole,
`through the
`guide bar,
`spacer and table extension. Secure
`with a 1/4 inch Iockwasher and 1/4-20 inch hex
`nut. (See figure 10.)
`(4) Place switch box in position (either to right hand
`or left hand side of saw table as desired). Attach
`with two 1/4-20
`x 2 inch slotted round head
`screws through switch box mounting flange,
`rack,
`guide bar,
`spacer and table. Secure with two
`1/4 inch Iockwashers and 1/4-20 inch hex nuts.
`(See figures 10 and 11.)
`(5) Complete attachment of opposlte rack with two
`more screws, aligned with table
`in the same
`sequence described
`above. Tighten
`all
`screws
`securely.
`
`d.
`
`Fence and Extension.
`
`of Auxiliary
`Installation
`(See figure 12.)
`NOTE: This adjustable, auxiliary fence and ex-
`tension was designed for use on the left-hand
`side of the saw (when facing the saw at oper-
`ator's position).
`figure 12)
`(1,
`(1) Attach the table extension support
`to outside edge of left-hand table extension with
`
`4
`
`Figure 12
`
`two 5/16-18 x 3/4 inch screws (5), 5/16-18 inch
`inch Iockwashers in position as
`nuts and 5/16
`shown in figure 12. Do not tighten the screws fully.
`(2) Slide the extension slide rod (2)
`through each
`rod support
`(3) and through the hole in each end
`the support
`of
`(I).
`It will be necessary to slide
`these rods from under
`the table because of
`the
`retaining rings.
`(3) Attach the sliding extension (9) to each rod (2)
`with a 5/16-18 x 3/4 inch screw (5) and 5/16 inch
`Iockwasher
`in the end of each rod. Do not tighten.
`This extension should be positioned as shown in
`figure 12.
`the
`(4) Move the end of sliding extension in. Level
`sliding extension
`(9) with the table
`extension.
`Tighten 5/16-18 x 3/4 screws (5) in the extension
`slide rods (2). Move sliding extension out and
`tighten 5/16-18
`x 3/4 screws (5) attaching the
`support
`(1) to the extension.
`If binding is experi-
`enced,
`tap the rod supports
`(3)
`in the proper
`direction to relieve interference.
`(5) Position an extension clamp (7) over each rod
`and through the mating hole in support (1). Secure
`each extension clamp with a wing nut (8).
`(6) Attach the auxiliary
`fence (6) with the wing nuts
`(8), as shown in figure 12.
`
`(See figures 13 and 14.)
`the Table Insert.
`e. Adjust
`(1) Press down on table insertwith fingers to make
`sure it is properly
`secured in the table opening.
`(2) Using a small scale or straightedge, check at
`
`Bosch Exhibit 1021 - Page 8
`Robert Bosch Tool Corp. (Petitioner) v. SD3, LLC (Patent Owner)
`IPR2016-01750
`
`

`
`Downloaded from www.Manualslib.com manuals search engine
`
`FLEVATIOI_
`CRANK
`
`KNOB
`
`Figure 13
`
`Figure 14
`
`Figure 15
`
`TILT CRANK-
`
`-----C.
`
`-LEVATION
`.OCK KNOB
`
`each of the four set screw positions to determine
`if the table insert is even with saw table surface.
`(See figure 13.)
`If uneveness exists, adjust as
`follows:
`(a)
`If an adjustment is necessary, rotate each of
`the four set screws(or as many as required)
`with a 3/32 inch hex-"L'" wrench until table
`and insert surfaces are even. (See figure 14.)
`(b) Make sure that ends of all four set screws are
`making contact with table recess by pressing
`on the insert at each set screw location. If the
`insert "rocks" when pressed at any of
`the
`four screw locations, adjust set screws until
`the "'rocking" is eliminated.
`
`the 90 ° and 45 ° Stops.
`3. Adjust
`a. Checking and Adjusting
`the 0 ° Position
`out
`(1) Loosen the elevation
`lock by pulling
`the
`elevation lock knob and rotate the elevation crank
`to raise the saw blade to the deepest cut position.
`(See figure 15.) Push elevation lock in.
`(2) Loosen the clamp knob and rotate the tilt crank
`counterclockwise until it will rotate no farther.
`(3) With the saw blade in position described above,
`tighten the clamp knob to secure the tilt mech-
`anism.
`(4) Place a square on the saw table and against saw
`blade.
`(See figure 16.) The blade should be at 90
`degrees (perpendicular)
`to the table top surface.
`(5) If the blade is not square with the table top,
`loosen
`15) and rotate the tilt
`the clamp knob (figure
`crank to move the mechanism off
`the 90 ° stop.
`This can be accomplished by rotating the tilt crank
`until
`the pointer on tilt scale indicates approxi-
`mately 10 degrees. Rotate the 90 ° stop screw
`in table top with a 3/16-inch
`hex-"L" wrench to
`produce an approximate
`correction.
`(See figure
`17.) Rotate the tilt crank until
`the saw blade is
`stopped by the 90 ° stop screw and recheck with
`the square for an exact 90 ° position of
`the saw
`blade. Continue these trial settings until
`the saw
`blade stops at exactly 90 ° with the table top.
`
`Figure 16
`
`/
`
`STOPSCREW 45°
`STOPSCRE_
`
`Figure 17
`
`(6) When the saw blade is adjusted squarely with
`the table top, check the pointer on the tilt gauge,
`which should be positioned at exactly "0"
`(zero)
`degrees.
`(See figure 15.) If not at zero,
`loosen
`the attaching
`screw and align pointer with the
`"0" mark,
`then tighten the screw.
`
`Bosch Exhibit 1021 - Page 9
`Robert Bosch Tool Corp. (Petitioner) v. SD3, LLC (Patent Owner)
`IPR2016-01750
`
`

`
`Downloaded from www.Manualslib.com manuals search engine
`
`assembly and adjustments
`
`POINTER q
`
`CLAMP
`
`KNOB
`
`ELEVATION
`CRANK
`
`TILT
`
`Figure 20
`
`ELEVATION
`LOCK
`KNOB
`/
`
`//!
`
`REAR
`OF SAW
`
`MARK
`
`PENCIL
`
`SCALE
`
`ARBOR WRENCH
`
`\S
`
`HAFT
`
`WRENCH
`
`aASE OF
`COMBINATION
`
`SQUARI
`
`Figure 18
`
`Figure
`
`sc,_
`
`PENCIL
`
`REAR OF SAW
`
`Figure 21
`
`Figure
`
`22
`
`MARK
`
`b. Checking and Adjusting
`
`the 45 ° Position
`
`(2)
`
`(1) Loosen the clamp knob and rotate the tilt crank
`clockwise until it will turn no farther. Tighten the
`clamp knob. At this point, the acute angle made
`between the saw blade and table top should be
`45 degrees. (See figure 18.) The base of a com-
`bination square (or protractor) can be used effec-
`tively for this measurement.
`If the angle between the saw blade and table
`top is not 45 °,
`loosen the clamp knob and rotate
`until the pointer
`the tilt crank counterclockwise
`on tilt gauge indicates approximately 40 ° . Rotate
`the 45 ° stop screw in table top with a 3/16-inch
`hex-"L" wrench to produce an approximate cor-
`rection. (See figure 17.) Rotate the tilt crank until
`the. saw blade is stopped by the 45 ° stop screw
`and recheck for the exact 45 ° blade position.
`Continue these trial settings until the saw blade
`stops at exactly 45 ° with the table top.
`
`NOTE: If the above adjustments have been 'per-
`formed accurately,
`the saw will now have a
`positive stop at "'0" (90 ° position) and "45"
`degrees. The pointer on the tilt scale should
`indicate both positions accurately.
`
`Saw Blade With Table Top.
`4. Aligning
`a. Remove the table insert and check the saw arbor
`nut to make sure it is tight. Use the shaft wrench on
`arbor
`flats and arbor wrench on the arbor nut, as
`shown in figure 19. Install the table insert.
`
`10
`
`b. Pull out the elevation lock knob (figure 20) to release
`the elevating mechanism and, using the elevation
`crank, position the saw blade for the deepest cut
`in
`for aligning the saw blade with table
`preparation
`grooves. Push in on the elevation lock knob.
`c. Loosenthe clamp knob, and rotate the tilt crank clock-
`wise until it stops(pointer at 0°).
`(See figure 20.) This
`will position the saw blade vertically. Tighten the
`clamp knob.
`d. Make a pencil mark on the saw tooth that is just above
`the table top at rear of the blade. (See figure 21.)
`
`e. Place the miter gauge in the table groove at left of
`saw blade. Make sure the miter gauge is set at "0".
`f. Lay a soft-lead pencil
`in the depression just ahead
`of the miter gauge scale, with the pencil point toward
`the blade.
`(See figure
`21.) Hold the pencil
`in the
`depression with thumb of left hand as shown in fig-
`ure 21.
`
`g. Slide the miter gauge to a position which will point
`the pencil at
`the marked saw tooth. Hold a small
`the marked tooth and slide the pencil
`scale against
`the point restsagainst
`toward the saw until
`the scale.
`thumb, hold the pencil securely in the
`With the left
`It must
`miter
`gauge
`head.
`not move.
`h. With the right hand,
`remove the scale and rotate the
`the marked tooth is just above the
`saw blade until
`saw table at
`the front.
`(See figure 22.)
`
`i. Slide the miter gauge toward the front of saw table
`until the pencil is pointing toward t