throbber
United States Patent
`Osborn
`
`119)
`
`[54] APPARATUS FOR UNIFORMLY
`IMPLANTINGA STENT
`
`[75]
`
`Inventor: Kenneth L. Osborn, Mountain View,
`Calif.
`
`[73] Assignee: Advanced Cardiovascular Systems,
`Inc., Santa Clara, Calif.
`
`[21] Appl. No.: 111,173
`
`[22] Filed:
`
`Aug. 24, 1993
`
`[SL] Unt, C16 ne ceetsencnereseeseenseres A61M 29/02
`[52] US. Ch. cee eee ceeseeenecsneeeees 606/108; 606/194;
`604/101
`[58] Field of Search............... 606/108, 194, 195, 192,
`606/198; 604/96, 101, 103
`
`[56]
`
`References Cited
`U.S. PATENT DOCUMENTS
`
`~
`
`4,327,736 5/1982 WOVE .escscscssessesresesesecsersneees 604/101
`4,733,665
`3/1988 Palmaz .
`4,739,762 4/1988 Palmaz .
`4,776,337 10/1988 Palmaz .
`4,856,516
`8/1989 Hillstead .
`4,913,141 4/1990 Hillstead .
`4,950,227 8/1990 Savin et al.
`5,019,085
`5/1991 Hillstead .
`5,064,435 11/1991 Porter .
`
`.
`
`US005409495A
`[11] Patent Number:
`[45] Date of Patent:
`
`5,409,495
`Apr. 25, 1995
`
`5,102,417 4/1992 Palmaz .
`5,108,416 4/1992 Ryanetal. .
`5,116,318
`5/1992 Hillstead .
`5,122,154 6/1992 Rhodes .
`5,133,732 7/1992 Wiktor .
`5,147,377 9/1992 Sahota...eeeecseeseseeeessee 606/194
`5,226,889 7/1993 Sheiban .
`5,226,913
`7/1993 Pinchuk .
`5,242,452 9/1993 Inoue .
`
`Primary Examiner—Michael H. Thaler
`Attorney, Agent, or Firm—Fulwider Patton Lee &
`Utecht
`
`[57]
`ABSTRACT
`An improved system for uniformly implanting a stent in
`a body lumen comprising an intravascular catheter hav-
`ing an elongated catheter bodyandat least one inflation
`lumen contained therein, the catheter body including
`proximal and distal ends, a balloon near the distal end of
`the catheter for expanding the stent, an elastic sleeve
`surrounding andin contact with the balloon for control-
`ling the radial expansion of the balloon and either re-
`straining bands or a pair of control balloons to control
`the expansion of the balloon so that controllable expan-
`sion characteristics of the stent are achieved.
`
`_ 15 Claims, 3 Drawing Sheets
`
`
`
`EENeeaweSY”
`
`
`24
`
`Eoawe.
`
`
`SX...
`
` Poe
`
`26a
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 1
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 1
`
`

`

`U.S. Patent
`
`Apr. 25, 1995
`
`Sheet 1 of 3
`
`5,409,495
`
`~Sr
`
`~8ZAshenePSPyyf/8SS
`Le.227EZ
`
`——~oSSSSSSSSSPSDPPSDESO>SkaneS33aCnaatnneeee
`CoS.DhRaraneeh“ee>>
`MLaynthggntl)
`TMAaAAaAaAaeaSSDSmRNNAaaFNraree
`Raoa
`=a=
`EEEXt°
`
`es
`
`
`
`SSIQPSSyShxkekallatariar
`
`SSS
`
`02
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 2
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 2
`
`
`
`
`
`
`
`
`
`

`

`Sheet 2 of 3
`
`5,409,495
`
`U.S. Patent
`
`Apr. 25, 1995
`
`
`leaDOOpoe)S44 aAq7eweSthSo=bardP23eemwSekNEYReee
`tee\Zaaaaayy.)WrQSPQ=SEths
`
`CNNSLemnaeereet|eeeMahanpeede.-2eePOTSLSSSSS7ysRESSSSOSeeLSESAttcrrSaagAe
`Cnn,pMdreReedenn
`SeeaOLlahahhtehdaOT
` lhaahaenllahetata,eT
`aTSeeeeeeeSeeiee
`
` )roiraAoaSeeSee]ZoPLE
`
`rmremmtrterreemserrscemeeeeeeeeeeeoieeee
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 3
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 3
`
`
`
`
`
`
`
`

`

`Apr. 25, 1995
`
`Sheet 3 of 3
`
`5,409,495
`
`U.S. Patent
`—YDSSSSee[pay_(7OESafy.ce02
`
`SEReeaeareareeneagagnaeee
`aiesIZ29
`
`ZL...>SOSASnirPpaeed|__...__.-»=a
`oneeen.
`OTeeeF-77777
`
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 4
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 4
`
`
`
`

`

`1
`
`5,409,495
`
`APPARATUS FOR UNIFORMLY IMPLANTING A
`STENT
`
`BACKGROUNDOF THE INVENTION
`
`_
`1. Field of the Invention
`This invention relates generally to improvements in
`methods and apparatus for uniformly implanting a stent
`and, more particularly, to improved uniform stent im-
`plantation systems wherein radial expansion is con-
`trolled.
`2. Description of Related Art
`In typical percutaneous transluminal coronary angio-
`plasty (PTCA)procedures, a guiding catheter is percu-
`taneously introduced into the cardiovascular system of
`a patient through the brachial or femoral arteries and
`advanced through the patient’s vasculature until the
`distal end of the guiding catheteris in the ostium of the
`desired coronary artery. A guidewire and a dilatation
`catheter having a balloon on the distal end ofthe dilata-
`tion catheter are introduced through the guiding cathe-
`ter with the guidewire sliding within the dilatation cath-
`eter. First, the guidewire is passed through the guiding
`catheter and into the patient’s coronary vasculature.
`Second, the dilatation catheter is’ advanced over the
`previously passed guidewire until the dilatation balloon
`is properly positioned across a lesion. Once in position
`across the lesion, a preformed balloon carried by the
`catheteris inflated to a predetermined size with a liquid
`at relatively high pressures (e.g., greater than about 4
`atmospheres) to radially compress the atherosclerotic
`plaque ofthe lesion against the inside of the artery wall
`and thereby dilate the lumen of the artery. The balloon
`is then deflated to a small profile, so that the dilatation
`catheter can be withdrawn from the patient’s vascula-
`ture and blood flow resumed through the dilated artery.
`The PTCA procedureis also typically performed with
`the use of a guiding catheter, wherein a conventional
`over-the-wire system is employed.
`In such angioplasty procedures, there may be reste-
`nosis of the artery, which necessitates either another
`angioplasty procedure, a surgical bypass operation, or
`some other method of repairing or strengthening the
`dilated area. Toassist in the prevention of restenosis and
`to strengthen the dilated area, a physician can implant
`an intravascular prothesis, generally called a stent, to
`maintain vascular patencyinside the artery at the site of
`the lesion. Stents are also used to repair vessels having
`a flap or dissection or to generally strengthen a weak-
`ened section of a vessel. The stent is expanded to a
`larger diameter, often by the balloon portion of the
`dilatation catheter. Stents delivered to a restricted coro-
`nary artery, expanded to a larger diameter by a balloon
`catheter, and left in place within the artery at the site of
`the dilated lesion are shown, for example, in U.S. Pat.
`No. 4,740,207 (Kreamer) and U.S. Pat. No. 5,007,926
`Derbyshire).
`"
`Although stents have been used effectively for some
`time, the effectiveness of a stent can be diminished ifit
`is not uniformly implanted within the artery. For exam-
`ple, balloons having a stent placed upon them tend to
`have non-uniform radial expansion dueto the increased
`restriction the stent imposes on the working length of
`the balloon. Consequently, the balloon expandsfirst at
`the proximal and distal balloon ends along the path of
`least resistance, i.e., towards the distal and proximal
`ends of the balloon, which expands the balloon in a
`“dog bone” fashion lacking uniform radial expansion.
`
`5
`
`10
`
`15
`
`20
`
`25
`
`30
`
`40
`
`45
`
`50
`
`55
`
`60
`
`65
`
`2
`Thus, when the balloon expands in this “dog bone”
`fashion, the proximal and distal regions of the balloon
`over expand to form a characteristic “dog bone” shape,
`the stent is not expanded uniformly and the stent may be
`improperly implanted.
`Accordingly, those concerned with the design, devel-
`opment, and use of stent implantation systems have long
`recognized the desirability and need for further im-
`provements in systems for uniformly implanting a stent
`in order to maximize stent performance. In this regard,
`what has been needed and, heretofore unavailable, is a
`stent delivery system which controls the radial expan-
`sion ofthe stent alongits entire length to ensure uniform
`expansion.
`
`SUMMARYOF THE INVENTION
`Briefly, and in general terms, the present invention
`provides an improved method and apparatus for con-
`trolling the radial expansion of a catheter balloon used
`to deliver a stent, in order to enhance uniform implanta-
`tion of the stent.
`Moreparticularly, the present invention comprises a
`catheter having first means on the catheter for expand-
`ing a stent, second means cooperating with the first
`means to control the radial expansion characteristics of
`the first means, and third means for controlling the
`radial expansion of the proximal and distal ends of the
`first means. In this way, the stent is more uniformly
`expanded to its implantation diameter and properly
`placed within the vasculature ofa patient.
`In one embodiment, by way of example and not nec-
`essarily by way of limitation, a balloon catheter includes
`an elongated catheter body and a balloon member on
`the distal end of the catheter. The balloon member has
`a proximal end and a distal end with each end having
`tapered balloon segments. Elastic restraining bands
`surround each of these distal and proximal tapered seg-
`ments of the balloon. These restraining bands exert a
`resistive force in response to theresistive force created
`by the addition of the stent on the balloon. An uneven
`expansion is created in the balloon by the existence of
`the stent, thus the restraining bands help to offset this
`force. In orderto further control the radial expansion of
`the balloon, a coaxial elastic sheath or sleeve surrounds
`and is in contact with the balloon member and the re-
`straining bands. This results in only radial displacement
`along the entire length of the balloon. A stent, whichis
`placed over the working length of the balloon,is there-
`fore, uniformly expandedas the balloonis inflated, since
`radial expansion of the balloon is more precisely con-
`trolled.
`Duringinflation of the balloon,the elastic restraining
`bandsexert a force at the proximal and distal endsof the
`balloon equal and opposite to that generated by the
`combinedresistance of the sleeve and the stent tending
`to deform the balloon. In this way, the uneven expan-
`sion (end effects) are limited when the balloon is ex-
`panded which,in turn, inhibits a “dog boning” deforma-
`tion at the proximal and distal regions of the balloon.
`Further, as the balloon inflates, the sleeve surrounding
`the balloon distributes the radial forces evenly over an
`extended area, which then controls the radial expansion
`ofboth the balloon and the surrounding stent carried on
`the balloon.
`In an another embodiment, a catheter includes an
`elongated catheter body and three balloonsat the distal
`end of the catheter. The three balloons comprise a pair
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 5
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 5
`
`

`

`4
`the artery walls in the eventthe balloon developsa leak,
`which could enable high pressure fluid to escape
`through the leak, knownas “pin-holing.”In either case,
`the sleeve, with or without the restraining bands, forms
`a protective barrier which minimizes the harmfuleffects
`in the event the balloon is punctured ora pin-hole leak
`develops.
`Further, the sleeve and restraining bands also provide
`a substrate for the stent, so that the stent may be secured
`to a balloon in a morepositive manner. The sleeve, with
`or without the restraining bands, provides a cushion for
`the stent to sink into, and provides more friction for the
`stent than the slippery surface of the balloon which may
`be covered with an anti-friction material. Finally, the
`sleeve, with or without the restraining bands allows for
`a decrease in deflation time when the balloon is de-
`flated, after the stent is implanted. The sleeve, with or
`without the restraining bands, reduces the deflation
`time by squeezing the balloon so it will deflate faster.
`Similarly, the sleeve and/or bands ensure that the bal-
`loon will deflate into a uniform, round balloon, and not
`into an undesirable flat or pancake shape, known as
`“balloon winging.” Balloon winging is unacceptable
`becauseit increases thelikelihood that the balloon will
`entangle when it
`is withdrawn from the stent and
`through the coronary arteries.
`Other features and advantages of the present inven-
`tion will become apparent from the following detailed
`description, taken in conjunction with the accompany-
`ing drawings, which illustrate, by way of example, the
`features of the present invention.
`
`3
`of control balloons and a central balloon located be-
`tween the control balloons. In addition, a coaxial elastic
`sleeve surroundsail of the balloons and is in contact
`with the balloons.
`In the latter catheter embodiment, the central balloon
`is formed of a conventional elastic material and is in-
`flated to provide the primary expansion force, i.e., ra-
`dial expansion to a stent which is placed upon the cen-
`tral balloon. It is noted, but not shown, that the stent
`may be placed overall three of the balloons.
`Thecentral balloonis the first of the three balloons to
`be inflated. As the central balloon inflates, it expands
`both radially and longitudinally. In order to control the
`longitudinal expansion, which occursalong the path of
`least resistance, the control balloons are formed of a
`material whichis less compliant than the material form-
`ing the central balloon. One balloon ofthe pair is lo-
`cated proximally of the central balloon and the other
`balloon is located distally. Therefore, as the control
`balloonsare inflated, they limit the longitudinal expan-
`sion of the central balloon by containing the central
`balloon between them.
`Similarly, the elastic sleeve surrounding the three
`balloons controls the radial expansion of the central
`balloon. As discussed in the previous embodiment, the
`sleeve distributes the radial expansion forces generated
`by the central balloon over an extended area,
`thus,
`enabling the radial expansion of the balloon to remain
`more uniform.
`Hence, by using the control balloons to contain the
`longitudinal expansion of the central balloon, and the
`elastic sleeve to control the radial expansion of the
`central balloon, the central balloon expands uniformly
`which, in turn, uniformly expands the stent from its
`smaller insertion diameter to its larger implantation
`diameter. This results in improved stent implantation
`which maximizes stent performance.
`'
`In another embodiment, the tri-balloon structure is
`again utilized, but without an elastic sleeve extending
`overtheballoonsto aid in distributing the radial expan-
`sion forces. In this embodiment, the control balloons
`again limit the longitudinal expansion of the elastic
`central balloon, and the central balloon, as the primary
`expansion balloon, expandsradially upon inflation due
`to its elastic nature. Therefore, the control balloons not
`only limit the longitudinal expansion of the central bal-
`loon by containing the longitudinal expansion of the
`central balloon between them, but the control balloons
`also augmentthe radial expansion ofthe central balloon.
`Consequently, the expansion characteristics of the cen-
`tral balloon are controlled.
`In still another embodiment, the tri-balloon structure
`is utilized either with or withouttheelastic sleeve cov-
`ering the three balloons; however,in this embodiment,
`the central balloon is formed of a material having sub-
`stantially similar elastic properties as the control bal-
`loons. Although the control balloons are no longer
`substantially less compliant than the central balloon, the
`DETAILED DESCRIPTION OF THE
`controlballoonsstill limit the longitudinal expansion of
`PREFERRED EMBODIMENTS
`the central balloon during inflation as described above
`by containing the central balloon between them.
`The present invention comprises a catheter having
`The present invention, in addition to implanting the
`first balloon means for expandingastent, cooperating
`stent, uniformly, reliably, rapidly, and precisely, also
`with meansfor controlling the expansion characteristics
`has numerous other advantages. The elastic sleeve, or
`of the balloon means. In this way, the stent is uniformly
`the sleeve and restraining bands, are between the stent
`expanded to its implantation diameter and properly
`and the balloon memberof the catheter. This prevents
`placed within the vasculature of a patient.
`puncture of the balloon by any protuberance or other
`Referring now to the drawings, wherein like refer-
`irregularity on the stent. This also prevents damage to
`ence numbers denote like or corresponding elements
`
`10
`
`20
`
`25
`
`30
`
`40
`
`45
`
`55
`
`60
`
`65
`
`5,409,495
`
`BRIEF DESCRIPTION OF THE DRAWINGS
`
`FIG. 1 depicts a partial cross-sectional view of one
`embodimentofthe present invention, illustrating a bal-
`loon catheter having an elastic sleeve and a plurality of
`elastic restraining bands outside the balloon member of
`the catheter, wherein the balloonis deflated;
`FIG.2 depicts a partial cross-sectional view of the
`balloon, the elastic sleeve and the elastic restraining
`bands of FIG. 1, wherein the balloon is inflated;
`FIG. 3 depicts a partial cross-sectional view of an-
`other embodiment ofthe present invention,illustrating
`a tri-balloon catheter and an elastic sleeve surrounding
`the balloons, wherein thetri-balloon portion is deflated;
`FIG. 4 depicts a partial cross-sectional view of the
`elastic sleeve and the three balloons of FIG. 3, wherein
`the tri-balloon catheteris inflated;
`FIG. 5 depicts a partial cross-sectional view of an-
`other embodimentof the present invention,illustrating
`a tri-balloon catheterin its deflated state;
`FIG.6 depicts a partial cross-sectional view of the
`tri-balloon catheter of FIG. 5, showingall three of the
`balloons, in their inflated state; and
`FIG.7 is a transverse cross-sectional view taken sub-
`stantially along lines 7—7 of the catheter shown in FIG.
`6.
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 6
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 6
`
`

`

`5
`throughout the various figures of the drawings, and
`more particularly to FIGS. 1 and 2, there is shown a
`catheter 20 embodying the novelfeatures of the present
`invention. Catheter 20 includes a longitudinally extend-
`ing outer tubular member 21 with an inflatable balloon
`member 22 near the distal end thereof, and an inflation
`lumen 28. The balloon 22 has a proximal end 26 and a
`distal end 27 with each end having tapered balloon
`segments 26a and 27a respectively. Elastic restraining
`bands 23 surround each of balloon segments 26a and 27a
`(FIG. 2). Restraining bands 23 are sealed to the outer
`tubular member 21 in any acceptable manner, as by way
`of standard adhesive techniques or via standard shrink
`tubing. In addition, an elastic sleeve 24 which is coaxial
`with the catheter, extends over the surface of balloon 22
`and over restraining bands 23 and is in contact with
`both the balloon and the bands. A stent 25 is placed over
`sleeve 24 and positioned between restraining bands 23
`or, alternatively, just slightly over the restraining bands.
`In order to aid in the balloon’s inflation, lubrication,
`such as MICROGLIDET™ coating (or a similar mate-
`rial), marketed by Advanced Cardiovascular Systems,
`Inc. (ACS)of Santa Clara, Calif., is placed betweenall
`the interfacing surfaces of restraining bands 23, balloon
`22 and sleeve 24. This lubrication is used to offset the
`additional friction that is imparted by restraining bands
`23 and sleeve 24 so that balloon 22 is still able to inflate
`without additional difficulty,
`i.e., the purpose of the
`restraining bands and the sleeve is to enhance the uni-
`form expansion ofthe balloon, not to interfere with its
`inflation.
`Balloon member22 of catheter 20 is formed of poly-
`ethylene or other suitable materials well known in the
`art, and is either bonded to outer tubular member 21 in
`an integral manner, as shown,or is made one-piece with
`the outer member. Balloon 22 can beinflated by radi-
`opaquefluid from an inflation port (not shown) extend-
`ing from inflation lumen 28 contained in the catheter
`shaft, or by other means, such as fluid in communication
`from a passageway formed between the outside of the
`catheter shaft and the member forming the balloon,
`depending on the particular design of the catheter. The
`details and mechanics of balloon inflation vary accord-
`ing to the specific design of the catheter, and are well
`knownin theart.
`Asstated above,sleeve 24 is coaxial with the catheter
`20 and it surrounds both balloon 22 and restraining
`bands 23 which are located at proximal 26 and distal 27
`endsof the balloon. The sleeve 24 has an inner diameter
`which is smaller than the outer diameter of balloon 22.
`Accordingly, sleeve 24 is attached to balloon 22 by
`stretching the sleeve over the balloon and restraining
`bands 23. In this way, compression is applied by sleeve
`24 against balloon 22 and restraining bands 23 to form a
`secure seal. Sleeve 24 is also attached to the catheter
`outer tubular member21 at proximal end 26 ofballoon
`22 via standard adhesive techniques or via standard
`shrink tube. Sleeve 24 is attached to proximal end 26 of
`balloon 22, because in the event of a rupture, the sleeve
`will be connected at the end upstream from the location
`of the tear and, thus, the sleeve will not curl or bunch
`when catheter 20 is withdrawn. Thedistal end of sleeve
`24, howeveris not secured to the catheter outer tubular
`member 21 by adhesives. This allows for the translation
`of the sleeve during expansion and the passage offluid
`distal to balloon 22 in the event of a balloon rupture.
`Sleeve 24 may be formed of any suitable material that
`is elastic and resilient. The material is preferably one
`
`5
`
`10
`
`15
`
`20
`
`25
`
`30
`
`35
`
`45
`
`55
`
`60
`
`65
`
`5,409,495
`
`6
`that has a high degree of linearity (non-plasticity) for a
`wide range of stress and strain values. However, any
`elastic material may be used. Commercially available
`tubing such as “C-FLEX” tubing may be used. “C-
`FLEX”tubing may be obtained from Concept Polymer
`Technologies of Largo, Florida. Further, the material
`should have goodtear strength to prevent fracturing or
`splitting when it is stretched. Suitable materials include
`silicones, latexes, urethanes, polysiloxane modified sty-
`rene-ethylene/butylene-styrene
`block
`copolymers
`(SEBS) and their associated families.
`While it is envisioned, in the embodiment of FIG.1,
`that an elastic material is used to form sleeve 24 in order
`to maximize the benefits of the present invention, it is
`contemplated that other materials may be used, includ-
`ing materials such as the type used to form a balloon
`member of a PTCA catheter, like PE-600, a polyethyl-
`ene based material marketed by Advanced Cardiovas-
`cular Systems, Inc. (ACS) of Santa Clara, Calif. Such
`materials are expandable,i.e., inflatable, but would not
`necessarily have to be resilient, as is the material con-
`templated in the embodiment shown in FIG. 1. There-
`fore, as is knownin the art, materials that constitute the
`balloon members of PTCA catheters are expandable
`fromone diameter to a larger predetermined diameter,
`being preformed to expand to the larger diameter, but
`are not necessarily elastic or resilient.
`Similarly, elastic restraining bands 23 can be formed
`of the same material forming elastic sleeve 24. Alterna-
`tively, restraining bands 23 can be formedof a different
`material than that forming sleeve 24; however, the ma-
`terial chosen to form the restraining bands should have
`the similar elastic properties as that of the sleeve. Suit-
`able materials for this purposes include “TYGON”
`available from U.S. Stoneware Co., or silicone.
`As best observed in FIG. 2, when balloon 22 inflates,
`it expands radially. Restraining bands 23 control the
`expansion of balloon 22 by imparting a force which
`restricts the balloon’s expansion at its proximal and
`distal ends, which is along the path ofleast resistance.
`Sleeve 24 also controls the radial expansion of balloon
`22 by distributing the radial expansion of the balloon
`over an extended area. In other words, restraining
`bands 23 impart a resistance towards the proximal and
`distal ends of the balloon, equivalent to the combined
`resistance of sleeve 24 and stent 25. Thus, the radial
`expansion of balloon 22 is controlled to produce uni-
`form expansion of the stent 25 from its smaller insertion
`diameter to its larger implantation diameter. This novel
`approach eliminates the “dog boning” affect that is
`common with prior art devices.
`In an alternative embodiment, as shownin FIG.3, a
`catheter 20 comprises three balloons 30, 33 and 34 near
`the distal end of the catheter, two inflation lumens 41
`and 44, and an elastic sleeve 24 whichis coaxial with the
`catheter and surrounds andis in contact with the three
`balloons. The three balloons 30, 33 and 34 include a pair
`of control balloons 33 and 34 formed of a non-compliant
`material, and a central balloon 30 which is located cen-
`trally between the control balloons. Control balloon 33
`is located proximal to central balloon 30 and control
`balloon 34 is located distal to the central balloon.
`Distal balloon 34 of the present invention is formed of
`a high pressure material, such as polyester. As shownin
`FIG. 4, distal balloon 34 is attached to outer tubular
`member 21 of catheter 20. A proximal seal 46 of distal
`balioon 34 is completed with the balloon 34 turned
`inside-out and the distal end laying towards the proxi-
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 7
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 7
`
`

`

`5,409,495
`
`20
`
`25
`
`7
`mal end of outer tubular member47. Once the proximal
`seal 46 is made, distal balloon 34 is folded back over the
`proximal seal so that distal seal 48 is formed using a -
`standard tip seal technique as is well knownin theart.
`Proximal balloon 33 is similarly formed of a high
`pressure material. It is attached to the outer tubular
`member21in basically the reverse order as the proce-
`dure used to attach distal balloon 34. Proximal balloon
`33 is turned inside-out, but this time with the proximal
`end ofballoon 50 laying towardsthe distal end of outer
`tubular member 51. Distal seal 52 is then completed at
`the same time as the proximal seal 55 of the central
`balloon 30. Finally, proximal balloon 33 is folded back
`towards its proximal end 50 and proximal seal 53 is
`formed using a standard proximal seal technique as is
`well knownin the art.
`Central balloon 30 is formed of a compliant material,
`such as polyethylene. Generally, the entire stent 25 will
`be placed over central balloon 30, however, the stent
`may be placed over proximal and distal balloons 33 and
`34, so long as these balloons also have a suitable work-
`ing surface. Like proximal balloon 33 above, central
`balloon 30 is attached to outer tubular member 21 of
`catheter 20 turning it inside-out, with proximal end 31
`of the central balloon laying towards the distal end of
`outer tubular member 51 to form distal seal 56. Then,
`central balloon 30 is folded back overitself and proxi-
`mal seal 55 is formed, as stated above, at the same time
`distal seal 52 of the proximal balloon 33 is formed.
`Coaxial elastic sleeve 24 is formed of “C-FLEX”or
`other similar elastic material and it surrounds andis in
`contact with balloons 30, 33 and 34. Sleeve 24 has an
`inner diameter which is smaller than the outer diameter
`of balloons 30, 33 and 34. Therefore, sleeve 24 is at-
`tachedto balloons 30, 33 and 34 by stretching and plac-
`ing the sleeve overall three balloons to form a secure
`seal. A stent 25 is placed oversleeve 24, typically, in the
`region overlying central balloon 30. As central balloon
`30 inflates to provide radial expansion,sleeve 24 distrib-
`utes the radial expansion force over an extended area,
`thus making the radial expansion uniform. This in turn
`allows stent 25 to be expanded uniformly for proper
`implantation.
`Central balloon 30 is the first of balloons 30, 33 and 34
`to be inflated and provides the primary radial expansion
`force necessary to expand the stent 25 to its larger im-
`plantation diameter. Inflation of central balloon 30 is
`accomplished through the use of an inflation medium
`from inflation port 40 extending from first inflation
`lumen 41 contained in catheter shaft 21. After central
`balloon 30 has been inflated, proximal and distal bal-
`loons 33 and 34 are inflated via inflation medium from
`two additional inflation ports 42 and 43 which extend
`from a commonsecondinflation lumen 44 contained in
`catheter shaft 21. In FIG.7, a transverse cross-sectional
`view of the catheter shown in FIG. 6 illustrates the
`configuration of inflation lumens 41 and 44 along with
`wire lumen 45.
`Therefore, catheter 20 is inserted into a patient’s vas-
`culature and central balloon 30 is inflated to produce
`both radial and longitudinal expansion of the balloon.
`Next, proximal balloon 33 and distal balloon 34 are
`inflated. Because of their less compliant construction,
`proximal and distal balloons 33:and 34 contain the cen-
`tral balloon 30 between them and, thus, limit the longi-
`tudinal expansion of the central balloon. Likewise,
`sleeve 24 controls the radial expansionofthe balloon 30,
`which,in turn, controls the radial expansionof stent 25.
`
`8
`In still another embodiment,as illustrated in FIG.5,
`the tri-balloon catheter of FIG. 4 can be used without a
`coaxialelastic sleeve 24 surrounding balloons 30, 33 and
`34. Except for the absence of sleeve 24, the tri-balloon
`catheter 20 of this embodiment comprises the same
`structure and is constructed in the same manneras the
`tri-balloon catheter previously described in connection
`with the structure shownin FIG.4.
`As discussed in the aforedescribed embodiment, as
`central balloon 30 inflates, it provides radial expansion
`forces in order to implantstent 25. As central balloon 30
`inflates it also expandslongitudinally, along the path of
`least resistance. By inflating proximal and distal bal-
`loons 33 and 34, the longitudinal expansion of the cen-
`tral balloon 30 is restricted. In turn, the uniform radial
`expansion of central balloon 30 is enhanced. This in turn
`results in a more uniform expansion of stent 25 which
`aids in the uniform implantation of the stent.
`In still another embodiment, the tri-balloon catheter
`20 is utilized either with or without elastic sleeve 24;
`however, in this embodiment, balloons 30, 33 and 34 are
`formed of materials having substantially similarelastic
`properties. Therefore, control balloons 33 and 34 are
`not necessary less compliant than central balloon 30.
`Nevertheless, the catheter of this embodiment performs
`in substantially the same way as previously described.
`The central balloon 30 is inflated first to provide the
`primary radial expansion force necessary to implant
`stent 25. Subsequently, control balloons 33 and 34 are
`inflated to restrict the longitudinal expansionof central
`balloon 30. Although controlballoons 33 and 34 are not
`less compliant than central balloon 30, theystill provide
`adequate containment of the central balloon to restrict
`the longitudinal expansion of the central balloon. Once
`again, this allows for controlled expansion of stent 25
`and more uniform implantation in the patient’s vascula-
`ture.
`It is clear from the above descriptions, that the pres-
`ent inventionfulfills a long felt need for a system which
`can uniformly implant a stent in the vasculature of a
`patient. By controlling the uniform radial expansion of
`a balloon, a more uniform implantation of the stent is
`accomplished.
`It will be apparent from the foregoing that, while
`particular forms of the invention have beenillustrated
`and described, various modifications can be made with-
`out departing from the spirit and scopeof the invention.
`Accordingly, it is not intended that the invention be
`limited, except as by the appendedclaims.
`I claim:
`1. In an intravascular catheter system for implanting
`a stent in a body lumen, the combination comprising:
`a catheter having an elongated catheter body and at
`least one inflation lumen contained therein, said
`catheter body having proximal and distal ends;
`a stent carried upon said catheter;
`a balloon attached to said catheter body near said
`distal end for controllably expanding said stent
`which is mounted thereon, said balloon in fluid
`communication with said inflation lumen to expand
`said balloon radially and longitudinally;
`an elastic sleeve coaxial with and surrounding said
`catheter body to control the radial expansion of
`said balloon; and
`:
`an elastic restraining band positioned at each of the
`distal and proximal endsofsaid balloon to control
`longitudinal expansion of said balloon, whereby
`said stent mounted onsaid balloonis similarly con-
`
`35
`
`45
`
`35
`
`60
`
`65
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 8
`
`Petitioner Edwards Lifesciences Corporation - Exhibit 1024 - Page 8
`
`

`

`9
`trolled in its radial and longitudinal expansion to
`provide a cylindrically shaped stent
`implanted
`within the body lumen.
`2. In an intravascular catheter system for implanting
`a stent in a body lumen, the combination comprising:
`a catheter having an elongated catheter body and at
`least one inflation lumen contained therein, said
`catheter body having proximal and distal ends;
`a stent carried upon said catheter;
`‘a balloon having a proximal and distal end, said bal-
`loon attached to said catheter body

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket