G5 CABLE MOTION™
`GYM SYSTEM
`ASSEMBLY INSTRUCTIONS
`G5-001 / CLASS H / 09/30/08 / 8289201 REV. B
`
`APPENDIX U
`
`Nautilus Exhibit 1007
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`

`

`TABLE OF CONTENTS
`Safety Statement . . . . . . . . . . . . . . . .2
`Hardware . . . . . . . . . . . . . . . . . . . . . . .8
`G5 Warning Labels . . . . . . . . . . . . . . .4
`Assembly Instructions . . . . . . . . . . . . . .10
`Gym Dimensions. . . . . . . . . . . . . . . . .5
`General Maintenance . . . . . . . . . . . . . .22
`G5 Live Area . . . . . . . . . . . . . . . . . . .6
`Warranty Statement/Notes . . . . . . . . . .23
`Components List . . . . . . . . . . . . . . . . .7
`Contact Information. . . . . . . . . . . . . . . .24
`
`SAFETY INFORMATION
`
`It is the sole responsibility of the purchaser of LIFE FITNESS products to read the owner's manual, warning labels and
`instruct all individuals, whether they are the end user or supervising personnel on proper usage of the equipment.
`
`UNDERSTANDING EACH AND EVERY WARNING TO THE FULLEST IS IMPORTANT. IF ANY OF THESE INSTRUC-
`TIONS OR WARNINGS ARE UNCLEAR, CONTACT LIFE FITNESS CUSTOMER SERVICE IMMEDIATELY AT 1-800-
`351-3737 WITHIN THE US AND CANADA. INTERNATIONAL OFFICE CONTACT INFORMATION IS AVAILABLE ON
`PAGE 24.
`
`Keep children away from strength equipment. Parent or others supervising children must provide close supervision of
`children if the equipment is used in the presence of children.
`
`This equipment is categorized as class H per EN 957-1. And as such this equipment is only intended for Home use. It is
`not intended for commercial, institutional and/or studio facilities use. Contact LIFE FITNESS with any questions regarding
`this classification.
`
`It is recommended that all users of LIFE FITNESS exercise equipment be informed of the following information prior to
`use.
`
`ACCESS CONTROL
`
`LIFE FITNESS recommends that all fitness equipment be used in a supervised area. It is recommended that
`the equipment be located in an access controlled area. Control is the responsibility of the facility owner.
`
`INSTALLATION
`
`SECURING EQUIPMENT - LIFE FITNESS recommends that all equipment be secured to a solid, level sur
`face to stabilize and eliminate rocking or tipping over. This must be per formed by a licensed contractor.
`
`PROPER USAGE
`
`1. Do not use any equipment in any way other than as designed or intended by the manufacturer. It is
`imperative that LIFE FITNESS equipment is used properly to avoid injury.
`
`2.
`
`Injuries may result if exercising improperly or excessively. It is recommended that all individuals consult a
`physician prior to commencing an exercise program. If at any time during exercise you feel faint, dizzy or
`experience pain, STOP EXERCIZING and consult your physician.
`
`3. Keep body parts (hands, feet, hair, etc.), clothing and jewelry away from moving parts to avoid injury.
`
`4. When adjusting any seat, knee hold down pad, range of motion limiter, foothold pad, pulley or any other
`type of adjuster, make certain that the adjusting pin is fully engaged in the hole to avoid injury.
`
`2
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`APPENDIX U
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`

`

`INSPECTION
`
`1. DO NOT use or permit use of any equipment that is damaged and or has worn or broken parts. For all
`LIFE FITNESS equipment use only replacement parts supplied by LIFE FITNESS.
`
`2. Cables and Belts pose an extreme liability if used when frayed. Always replace any cable at first sign of
`wear (consult LIFE FITNESS if uncertain).
`
`3. Routinely inspect all accessory clips that join attachments to the cables and replace at the first sign of
`wear.
`
`4. MAINTAIN LABELS AND NAMEPLATES - Do not remove labels for any reason. They contain important
`information. If unreadable or missing, contact LIFE FITNESS for a replacement.
`
`5. EQUIPMENT MAINTENANCE - Preventative maintenance is the key to smooth operating equipment as
`well as keeping your liability to a minimum. Equipment needs to be inspected at regular intervals.
`
`6. Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is quali-
`fied to do so. LIFE FITNESS will provide service and maintenance training at our corporate facility upon
`request or in the field if proper arrangements are made.
`
`7. Before any use, examine all accessories approved for use with the LIFE FITNESS equipment for
`damage or wear.
`
`8. DO NOT ATTEMPT TO USE OR REPAIR ANY ACCESSORY APPROVED FOR USE WITH THE LIFE
`FITNESS EQUIPMENT WHICH APPEARS TO BE DAMAGED OR WORN.
`
`OPERATING WARNINGS
`
`1.
`
`It is the purchaser's sole responsibility to properly instruct its end users and supervising personnel as to
`the proper operating procedures of all LIFE FITNESS equipment.
`
`2. Keep children away from strength equipment. Parent or others supervising children must provide close
`supervision of children if the equipment is used in the presence of children.
`
`3. Do not allow users to wear loose fitting clothing or jewelry while using equipment. It is also recommend-
`ed to have user's secure long hair back and up to avoid contact with moving parts.
`
`4. All bystanders must stay clear of all users, moving parts and attached accessories and components
`while machine is in operation.
`
`SELECTORIZED WEIGHT STACK SYSTEMS
`
`1. Use only weight selector pins supplied by LIFE FITNESS on weight stacks. Substitutes are forbidden.
`
`2. Fully insert weight selector pins. Partial insertion can cause weights to fall unexpectedly.
`
`3. Never pin the weight stack in an elevated position.
`
`4. Never remove selector pin if any weights are suspended.
`
`5. Never attempt to release jammed weights or parts.
`
`6. Never use dumbbells or other means to incrementally increase the weight resistance. Use only those
`means provided by LIFE FITNESS.
`
`3
`
`APPENDIX U
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`Nautilus Exhibit 1007
`
`

`

`G5 WARNING LABELS
`
`NOTE: Lock the weight stack when not using the gym. Make sure all the weight plates are rest-
`ing on the plate below with no gap in between. Insert the weight selector pin in the tab under-
`neath the weight stack. The weight selector pin should be inserted until the knob touches the
`metal tab. Once the pin goes through the weight stack system, the weight stack becomes immo-
`bile. Verify that the pin has gone through the weight stack stem.
`
`4
`
`APPENDIX U
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`
`

`

`GYM DIMENSIONS
`
`Resistance Ratio:
`Machine Weight:
`Weight Stack:
`
`1:2
`500 pounds
`160 pounds
`
`5
`
`APPENDIX U
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`
`

`

`G5 LIVE AREA
`
`12”
`
`12”
`
`11’-3”
`
`13’-4”
`
`NOTE: The live area shows the extent of the G5 gym. It does not include the user.
`
`6
`
`APPENDIX U
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`
`

`

`COMPONENTS LIST
`
`NOTE: This component list is for ASSEMBLY ONLY. For ordering serviceable parts, please go to:
`http://us.home.lifefitness.com/content.cfm/servicedocuments
`
`ITEM NO.
`1
`2
`3
`4
`5
`6
`7
`8
`9
`10
`11
`12
`13
`14
`15
`16
`17
`18
`19
`20
`21
`22
`23
`24
`25
`26
`27
`28
`29
`30
`31
`32
`33
`34
`35
`36
`37
`38
`
`QTY.
`1
`1
`1
`1
`1
`1
`1
`2
`15
`1
`1
`1
`2
`2
`1
`1
`1
`1
`1
`1
`1
`1
`1
`1
`1
`2
`2
`2
`1
`2
`2
`6
`1
`1
`1
`2
`2
`1
`
`DESCRIPTION
`FRONT UPRIGHT
`UPPER SWIVEL PULLEYS
`LEFT UPRIGHT
`RIGHT UPRIGHT
`LEFT BASE
`RIGHT BASE
`FOOT PLATE
`GUIDE ROD
`WEIGHT PLATE
`HEAD PLATE PULLEY
`SELECTOR PIN
`TOP PLATE
`WEIGHT STACK CUSHION
`FLOATING PULLEYS
`FRONT SHROUD
`RIGHT BOTTOM PLATE
`LEFT BOTTOM PLATE
`BACK THIGH HOLD CLAMP
`THIGH HOLD DOWN
`TOP BACK COVER
`TOP FRONT COVER
`MOUNTING SHEET
`TOP COVER
`TOP RIGHT COVER
`TOP LEFT COVER
`SHORT HANDLE
`MEDIUM HANDLE
`ADJUSTABLE HANDLE
`UPPER (LONG) CABLE
`LOWER (SHORT) CABLE
`GUIDE CABLE
`QUICK CONNECT
`FOOT STRAP
`THIGH STRAP
`ADAPTER BAR
`SNAP LINKS
`UNIVERSAL RINGS
`EXERCISE BALL
`
`7
`
`APPENDIX U
`
`Nautilus Exhibit 1007
`
`

`

`COMPONENTS LIST
`
`HARDWARE
`ITEM NO.
`39
`40
`41
`42
`43
`44
`45
`46
`47
`48
`49
`50
`51
`52
`53
`54
`55
`
`QTY.
`14
`4
`8
`4
`8
`4
`2
`2
`4
`2
`2
`4
`2
`2
`4
`8
`2
`
`DESCRIPTION
`3/8” WASHER
`M10 X 30MM SCREW
`M10 X 70MM SCREW
`M12 X 80MM SCREW
`1/2” WASHER
`M12 HEX NYLOCK NUT
`M10 X 50 HEX TENSION SCREW
`GUIDE ROD RETAINER
`M4 X 0.7MM ZINC PHILLIPS PAN HEAD SCREW
`M10 X 20MM SCREW
`RETAINING RING
`#10-32 X 3/4” PHILLIPS PAN HEAD SCREW
`M6 X 60MM SCREW
`1/4” WASHER
`M10 HEX NYLOCK NUT
`M4 ZINC PHILLIPS PAN HEAD SCREW
`#6 X 3/8” BLACK PHILLIPS PAN HEAD SCREW
`
`REQUIRED TOOLS
`
`ADJUSTABLE WRENCH
`
`EXTERNAL SNAP RING PLIERS
`
`PHILLIPS SCREW DRIVER
`
`ALLEN WRENCHES (4mm, 7mm, 8mm)
`
`WRENCHES (13mm, 17mm, 19mm)
`
`8
`
`APPENDIX U
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`
`

`

`HARDWARE:
`
`3/8” WASHER (#39)
`
`M10 X 30MM SCREW (#40)
`
`1/2” WASHER (#43)
`
`M10 X 70MM SCREW (#41)
`
`M12 HEX NYLOCK NUT (#44)
`
`M12 X 80MM SCREW (#42)
`
`M10 X 20MM SCREW (#48)
`
`M10 X 50MM HEX TENSION SCREW (#45)
`
`M4 X 0.7mm ZINC
`PHILLIPS PAN HEAD
`SCREW (#47)
`
`#10-32 X 3/4”
`PHILLIPS PAN HEAD
`SCREW (#50)
`
`M6 X 60MM SCREW (#51)
`
`RETAINING RING (#49)
`
`1/4” WASHER (#52)
`
`M10 HEX
`NYLOCK NUT (#53)
`
`M4 ZINC
`PHILLIPS PAN HEAD
`SCREW (#54)
`
`#6 X 3/8” BLACK
`PHILLIPS PAN HEAD
`SCREW (#55)
`
`Centimeters
`
`9
`
`APPENDIX U
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`Nautilus Exhibit 1007
`
`

`

`40
`
`2
`
`39
`
`3
`
`4
`
`1
`
`A
`
`44
`
`43
`
`43
`
`42
`
`6
`
`STEP 1:
`
`(cid:137) Slide the RIGHT BASE (6) over the MOUNTING TUBE (A) of the RIGHT UPRIGHT (4). Loosely secure the RIGHT
`BASE (6) and RIGHT UPRIGHT (4) to the FRONT UPRIGHT (1) using two M12 x 80mm SCREWS (42), four 1/2”
`WASHERS (43), and two M12 HEX NYLOCK NUTS (44) as shown.
`(cid:137) With the UPPER SWIVEL PULLEYS (2) oriented as shown, insert the UPPER SWIVEL PULLEYS (2) into the top of
`the RIGHT UPRIGHT (4) and secure together the RIGHT UPRIGHT (4), FRONT UPRIGHT (1), and UPPER SWIV-
`EL PULLEYS (2) using two M10 x 30mm SCREWS (40) and two FLAT 3/8” WASHERS (39).
`(cid:137) Repeat the above steps to assemble the LEFT UPRIGHT (3) and LEFT BASE (5) to the FRONT UPRIGHT (1).
`NOTE: THE UPPER SWIVEL PULLEYS (2) ATTACH TO THE INSIDE OF THE UPRIGHT SIDES AND THE ORIENTA-
`TION SHOULD BE AS SHOWN.
`
`10
`
`APPENDIX U
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`
`

`

`41
`
`39
`
`5
`
`41
`
`39
`
`6
`
`7
`
`STEP 2:
`
`(cid:137) LOOSELY attach the FOOTPLATE (7) to the RIGHT BASE (6) and LEFT BASE (5) using four M10 x 70mm
`SCREWS (41) and four FLAT 3/8” WASHERS (39).
`
`11
`
`APPENDIX U
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`
`

`

`1”
`
`45
`
`45
`
`46
`
`8
`
`1
`
`10
`
`11
`
`12
`
`9
`
`46
`
`49
`
`8
`
`13
`
`B
`
`STEP 3:
`
`(cid:137) Position two WEIGHT STACK CUSHIONS (13) and GUIDE RODS (8) at the GUIDE ROD BRACKET (B) on the bot-
`tom of the FRONT UPRIGHT (1).
`NOTE: MAKE SURE THAT THE PLUGGED ENDS OF THE GUIDE RODS (8) ARE FACING UP.
`(cid:137) CAREFULLY slide one of the WEIGHT PLATES (9) over the top of the GUIDE RODS (8) and slowly lower the
`WEIGHT PLATE (9) on to the WEIGHT STACK CUSHIONS (13).
`(cid:137) Continue stacking a total of 15 WEIGHT PLATES (9).
`(cid:137) Slide the TOP PLATE (12) over the GUIDE RODS (8) and slowly lower it onto the WEIGHT PLATES (9).
`(cid:137) Slide the SELECTOR PIN (11) over the stem of the TOP PLATE (12).
`(cid:137) Thread the HEAD PLATE PULLEY (10) into the TOP PLATE (12).
`(cid:137) Slide one RETAINING RING (49) over the top of each of the GUIDE RODS (8).
`(cid:137) Thread one M10 x 50mm HEX TENSION SCREW (45) into each of the two GUIDE ROD RETAINERS (46). Do not
`fully thread the M10 x 50mm HEX TENSION SCREWS (45) into the GUIDE ROD RETAINERS (46).
`(cid:137) CAREFULLY slide the GUIDE ROD RETAINERS (46) into the hole under the top of the FRONT UPRIGHT (1). Make
`sure the M10 x 50mm HEX TENSION SCREWS (45) in the GUIDE ROD RETAINERS (46) are facing up.
`(cid:137) Push the GUIDE ROD RETAINERS (46) up high enough so that the GUIDE RODS (8) can be placed under them.
`(cid:137) Lower the GUIDE ROD RETAINERS (46) over the GUIDE RODS (22).
`(cid:137) Slide the RETAINING RINGS (49) up. Use External Snap Ring Pliers to secure the RETAINING RINGS (49) into the
`groove on the GUIDE ROD RETAINERS (46).
`(cid:137) Tighten all frame bolts securely.
`
`12
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`

`C
`
`2
`
`2
`
`10
`
`14
`
`29
`
`STEP 4:
`
`(cid:137) Remove one QUICK CONNECT from the end of one UPPER (LONG) CABLE (29).
`(cid:137) Insert the end (where the QUICK CONNECT was removed) of the UPPER (LONG) CABLE (29) through the
`UPPER SWIVEL PULLEYS (2) and follow routing illustration to the FLOATING PULLEYS (14) through to the
`HEAD PLATE PULLEY (10). Continue to the other side, ending at the other UPPER SWIVEL PULLEYS (2).
`Reattach the previously removed QUICK CONNECT to the end of the UPPER (LONG) CABLE (29).
`NOTE: THE CABLE MUST BE INSERTED BETWEEN THE PULLEY AND THE CABLE RETAINING CLIPS (C) AND
`MOVE FREELY.
`
`13
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`APPENDIX U
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`

`D
`
`QTY.
`6
`1
`1
`1
`1
`2
`
`DESCRIPTION
`QUICK CONNECT ASSEMBLY
`QUICK CONNECT COUPLER
`QUICK CONNECT HOUSING
`QUICK CONNECT SLEEVE
`COMPRESSION SPRING
`M5 HEX SCREWS
`
`ITEM
`32
`D
`E
`F
`G
`H
`
`F
`
`G
`
`E
`
`H
`
`Slide Mechanism to insert
`or Exchange Handles
`
`Cable
`
`F
`
`STEP 5:
`
`(cid:137) Dissemble the QUICK CONNECT (32) by removing the two M5 HEX SCREWS (H) from the QUICK CONNECT
`COUPLER (D). Carefully remove the COMPRESSION SPRING (G), the QUICK CONNECT SLEEVE (F) and the
`QUICK CONNECT HOUSING (E).
`(cid:137) Slide the QUICK CONNECT HOUSING (E), COMPRESSION SPRING (G), and QUICK CONNECT SLEEVE (F) onto
`the cable as shown. Insert the cable end into the QUICK CONNECT COUPLER (D).
`(cid:137) Slide the entire assembly over the QUICK CONNECT COUPLER (D). Attach the QUICK CONNECT COUPLER (D)
`and QUICK CONNECT HOUSING (E) together. Use the two M5 HEX SCREWS (H) to tighten.
`NOTE: IF NECESSARY, ENSURE THE CABLES ARE THE PROPER LENGTH AND MAKE NECESSARY ADJUST-
`MENTS TO THE WEIGHT STACK PULLEY (TIGHTEN OR LOOSEN).
`
`14
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`APPENDIX U
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`
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`

`15
`
`1
`
`50
`
`16
`
`55
`
`15
`
`I
`
`50
`
`16
`
`17
`
`STEP 6:
`
`(cid:137) Mount the RIGHT BOTTOM PLATE (16) and the LEFT BOTTOM PLATE (17) to the FRONT UPRIGHT (1) using two
`10-32 x 3/4” PHILLIPS PAN HEAD SCREWS (50) for each plate.
`(cid:137) Place the FRONT SHROUD (15) around the FRONT UPRIGHT (1).
`(cid:137) Align the bottom mounting holes of the FRONT SHROUD (15) with the remaining mounting holes on the RIGHT
`BOTTOM PLATE (16) and the LEFT BOTTOM PLATE (17). Secure with one 10-32 x 3/4” PHILLIPS PAN HEAD
`SCREW (50) on each plate.
`(cid:137) Attach the bottom corners of the MID BACK COVER (I) to the back of the FRONT SHROUD (15) using two #6 x 3/8”
`(9.5mm) BLACK PHILLIPS PAN HEAD SCREWS (55). DO NOT OVERTIGHTEN SCREWS INTO PLASTIC PARTS.
`
`15
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`

`30
`
`K
`
`7
`
`30
`
`J
`
`STEP 7:
`
`L
`
`(cid:137) Remove one QUICK CONNECT from the end of one LOWER (SHORT) CABLE (30).
`(cid:137) Insert the end (where the QUICK CONNECT was removed) of the the LOWER (SHORT) CABLE (30) through the
`LOWER RIGHT PULLEY (J) and through the access hole in the FOOTPLATE (7). Continue routing the cable as
`shown ending at the RIGHT MID PULLEY ASSEMBLY (K). Reattach the previously removed QUICK CONNECT to
`the end of the LOWER (SHORT) CABLE (30).
`NOTE: THE CABLE MUST BE INSERTED BETWEEN THE PULLEY AND THE PULLEY GUIDE (L) AND MOVE
`FREELY.
`(cid:137) Repeat the routing on the left side of the unit using the remaining LOWER (SHORT) CABLE (30).
`
`16
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`
`

`

`1
`
`15
`
`18
`
`19
`
`41
`
`1
`
`15
`
`52
`
`39
`
`53
`
`18
`
`51
`
`STEP 8:
`
`(cid:137) Attach the BACK THIGH HOLD CLAMP (18) to the the FRONT UPRIGHT (1) by using two M6 x 60mm SCREWS
`(51) and two 1/4” WASHERS (52) from the back of the FRONT UPRIGHT (1).
`(cid:137) Attach the THIGH HOLD DOWN (19) to the FRONT UPRIGHT (1) by using four M10 x 70mm SCREWS (41), eight
`3/8” WASHERS (39), and four M10 HEX NYLOCK NUTS (53) through the FRONT SHROUD (15) and through the
`FRONT UPRIGHT (1). Tighten SECURELY.
`
`17
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`

`20
`
`54
`
`21
`
`54
`
`STEP 9:
`
`(cid:137) Attach the TOP FRONT COVER (21) to the TOP BACK COVER (20) using eight M4 ZINC PHILLIPS PAN HEAD
`SCREWS (54). DO NOT OVERTIGHTEN SCREWS INTO PLASTIC PARTS.
`
`18
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`
`

`

`1
`
`N
`
`14
`
`M
`
`14
`
`31
`
`STEP 10:
`
`(cid:137) Insert the ball end of one GUIDE CABLE (31) through the eye hook on one FLOATING PULLEYS (14). Insert and
`hook the ball end of the cable into the SLOTTED BUSHING (N) located at the bottom of the frame located directly
`below the FLOATING PULLEYS (14).
`(cid:137) Screw the threaded end of the cable into the FRONT UPRIGHT (1) and loosely tighten the cable by screwing the
`JAM NUT (M) to the top of the frame.
`(cid:137) REPEAT THE ABOVE PROCESS FOR THE REMAINING GUIDE CABLE (31).
`
`19
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`

`23
`
`22
`
`24
`
`25
`
`47
`
`1
`
`39
`
`48
`
`STEP 11:
`
`(cid:137) Assemble the MOUNTING SHEET (22) to the top of the FRONT UPRIGHT (1) using two M10 x 20mm SCREWS
`(48) and two 3/8” WASHERS (39). Tighten screws SECURELY.
`(cid:137) Attach the TOP LEFT COVER (25), the TOP RIGHT COVER (24) and the TOP COVER (23) to the MOUNTING
`SHEET (22) using four M4 x 0.7 ZINC PHILLIPS PAN HEAD SCREWS (47). DO NOT OVERTIGHTEN SCREWS
`INTO PLASTIC PARTS.
`
`20
`
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`
`

`

`2
`
`F
`
`26
`
`F
`
`27
`
`38
`
`33
`
`34
`
`35
`
`28
`
`37
`
`36
`
`STEP 12:
`
`(cid:137) Referencing step 5, at the UPPER SWIVEL PULLEYS (2) push back on the QUICK CONNECT SLEEVE (F) at the
`end of each cable and attach the SHORT HANDLES (26).
`(cid:137) Repeat the process for attaching the ADJUSTABLE HANDLES (28) to the lower cable ends and the MEDIUM HAN-
`DLES (27) to the middle cable ends.
`NOTE: THE HANDLE CONFIGURATION DEFINED WILL ACCOMMODATE MOST EXERCISES.
`
`NOTE: THE FOOT STRAP (33) IS TO BE ATTACHED TO ONE OF THE MID SECTION PULLEY CABLE ENDS FOR
`LEG EXTENSIONS AND TO ONE OF THE LOWER PULLEY CABLE ENDS FOR LEG CURL EXERCISES.
`
`21
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`

`MAINTENANCE
`
`Please note:
`* We recommend cleaning your product (pads and frame) on a regular basis, using
`warm soapy water. Touch-up paint can be purchased from your Life Fitness cus-
`tomer service representative at (800) 351-3737.
`* Inspect equipment before each use. Tighten all loose connections and replace worn
`parts immediately. Failure to do so may result in serious injury.
`
`* PLEASE RECORD THE INFORMATION REQUESTED BELOW. IN THE EVENT
`YOU MAY NEED SERVICE YOU WILL BE ASKED FOR THIS INFORMATION.
`REMEMBER TO FILL OUT YOUR WARRANTY REGISTRATION CARD ON-LINE
`AT WWW.LIFEFITNESS.COM.
`
`Model #:
`
`Serial #'s:
`
`_____________________________________
`
`_____________________________________
`
`Note: The Model/Serial Number label is located towards the bottom of the RIGHT UPRIGHT.
`
`Date of Purchase: _____________________________________
`
`Dealer’s Name
`
`_____________________________________
`
`Dealer’s Phone#
`
`_____________________________________
`
`Thank you for purchasing the Life Fitness
`G5 CABLE MOTION GYM SYSTEM
`
`22
`
`APPENDIX U
`
`Nautilus Exhibit 1007
`
`

`

`2.
`
`4.
`
`5.
`
`3.
`
`LIMITED WARRANTY
`Life Fitness® G5 Cable Motion™ Gym System
`Life Fitness extends the following LIMITED WARRANTY to the original owner (proof of purchase required, keep your
`receipt with this manual) of the Life Fitness product. The Warranty terms apply to IN HOME and LIGHT INSTITUTIONAL
`USE ONLY.
`LIMITED WARRANTY ON FRAME AND WELDS. If the frame of the Life Fitness product or a weld should crack
`1.
`or break, it will be repaired or replaced by Life Fitness. Terms: IN HOME USE ONLY: Lifetime – for so long as the
`Customer owns the Life Fitness product; LIGHT INSTITUTIONAL USE: Ten (10) years.
`LIMITED WARRANTY ON PARTS. If the following parts are defective in material or workmanship, Life Fitness will
`supply replacement parts: all bolts, nuts, washers, bearings, bushings, pulleys, thumbscrews, collars, cable retain-
`ing clips, adjustable pre-stretch slides, roller pad shafts, allen head bolts, weight selector pin, weight stack shaft,
`set screws, protector caps, adjustment chain, cotter pin, plunger, spring and knob. Terms: IN HOME USE ONLY:
`Lifetime – for so long as the Customer owns the Life Fitness product; LIGHT INSTITUTIONAL USE: One (1) year.
`LIMITED WARRANTY ON CABLES AND UPHOLSTERY. If the coated cables or upholstery are defective in mate-
`rial or workmanship, Life Fitness will repair or replace them, at its option. Terms: IN HOME USE ONLY: Three (3)
`years; LIGHT INSTITUTIONAL USE: Ninety (90) days.
`CONDITIONS AND EXCEPTIONS. Any product misuse, abuse or alteration, any attempt to repair by a person
`other than an authorized Life Fitness Service Center, any improper assembly, accident, or any other condition
`resulting from occurrences beyond the control of Life Fitness will void this Limited Warranty.
`REPLACEMENT AND REPAIR EXPENSES. Life Fitness will provide only replacement parts or repair under this
`warranty. The Owner is responsible for all other costs. Such costs may include, but are not limited to: a. labor
`charges for service, removal, repair or reinstallation of the Life Fitness product or any component part; b. shipping,
`delivery, handling and administrative charges for returning parts to Life Fitness; and c. all necessary or incidental
`costs related to installation of the replacement parts.
`SHIPPING. If shipping by the Owners is deemed necessary (in sole discretion of Life Fitness), parts should be
`shipped in their original carton or equivalent packaging, fully insured with shipping charges prepaid. Life Fitness
`will not assume any responsibility for any loss or damage incurred in shipping.
`CLAIM PROCEDURES. If service on your Life Fitness product is required during the warranty period, please con-
`tact our Customer Service Department at 1-800-351-3737 (U.S. and Canada) or +1-847-288-3300 (outside of U.S.
`and Canada) for instructions regarding returning or replacing parts. Please have available the following informa-
`tion: (i) the dealer’s name; (ii) the date of purchase; (iii) the serial # (s) of your product(s) (the serial number loca-
`tion is called out on the final assembly drawing included with your assembly instruction); (iv) a description of the
`nature of the problem.
`OWNER’S RIGHT. This Limited Warranty gives you specific legal rights. You may also have other rights, which
`vary depending on local law.
`LIMITATION OF IMPLIED WARRANTIES. All implied warranties, except to the extent prohibited by applicable law,
`shall have no greater duration than the warranty period set forth above. There are no warranties which extend
`beyond the description in this Limited Warranty. Because local laws do not allow limitations on how long an implied
`warranty lasts, the above limitations may not apply to you.
`10. DISCLAIMER. No other express warranty has been made or will be made on behalf of Life Fitness with respect to
`any Life Fitness product or the operation, repair or replacement of any Life Fitness product. Life Fitness shall not
`be responsible for injury, loss of use of the Life Fitness product, inconvenience, loss or damage to personal prop-
`erty, whether direct or indirect, and incidental or consequential damages, so the above limitation or exclusion may
`not apply to you.
`Notes:
`
`6.
`
`7.
`
`8.
`
`9.
`
`23
`
`APPENDIX U
`
`Nautilus Exhibit 1007
`
`

`

`CORPORATE HEADQUARTERS
`5100 North River Road
`Schiller Park, Illinois 60176 • U.S.A.
`847.288.3300 • FAX: 847.288.3703
`800.735.3867 (Toll-free within U.S.A., Canada)
`INTERNATIONAL OFFICES
`Austria
`Life Fitness Austria
`Vertriebs G.m.b.H.
`Dückegasse 7-9/3/36
`1220 Vienna
`AUSTRIA
`Telephone: (+43) 1.61.57.198
`Fax: (+43) 1.61.57.198.20
`
`ASIA PACIFIC (AP)
`
`Japan
`Life Fitness Japan
`Nippon Brunswick Bldg., #8F
`5-27-7 Sendagaya
`Shibuya-Ku, Tokyo
`Japan 151-0051
`Telephone: (+81) 3.3359.4309
`Fax: (+81) 3.3359.4307
`
`China and Hong Kong
`Life Fitness Asia Pacific LTD
`Room 2610, Miramar Tower
`132 Nathan Road
`Tsimshatsui, Kowloon
`HONG KONG
`Telephone: (+852) 2891.6677
`Fax: (+852) 2575.6001
`
`All Other Asia Pacific countries &
`distributor business Asia Pacific*
`Room 2610, Miramar Tower
`132 Nathan Road
`Tsimshatsui, Kowloon
`HONG KONG
`Telephone: (+852) 2891.6677
`Fax: (+852) 2575.6001
`
`AMERICA’S
`
`North America
`Life Fitness Inc.
`5100 N River Road
`Schiller Park, IL 60176 U.S.A
`Telephone: (847) 288 3300
`Fax: (847) 288 3703
`
`Brazil
`Life Fitness Do Brazil
`Av. Dr. Dib Sauaia Neto 1478
`Alphaville, Barueri, SP
`06465-140
`BRAZIL
`Telephone: (800) 773 8282
`Fax: (+55) 11.4133.2893
`
`Latin America & Caribbean*
`Life Fitness Inc.
`5100 N River Road
`Schiller Park, IL 60176 U.S.A
`Telephone: (847) 288 3300
`Fax: (847) 288 3703
`
`EUROPE, MIDDLE EAST, & AFRICA
`(EMEA)
`Netherlands & Luxemburg
`Life Fitness Atlantic BV
`Bijdorpplein 25-31
`2992 LB Barendrecht
`THE NETHERLANDS
`Telephone: (+31) 180 646 666
`Fax: (+31) 180 646 699
`
`United Kingdom & Ireland
`Life Fitness UK LTD
`Queen Adelaide
`Ely, Cambs, CB7 4UB
`Telephone: General Office (+44) 1353.666017 Customer
`Support (+44) 1353.665507
`Fax: (+44) 1353.666018
`
`Germany & Switzerland
`Life Fitness Europe GMBH
`Siemensstrasse 3
`85716 Unterschleissheim
`GERMANY
`Telephone: (+49) 89.31 77 51.0 (Germany)
`(+41) 0848 000 901 (Switzerland)
`Fax: (+49) 89.31 77 51.99 (Germany)
`(+41) 043 818 07 20 (Switzerland)
`
`Spain
`Life Fitness IBERIA
`C/Frederic Mompou 5,1º1ª
`08960 Sant Just Desvern Barcelona
`SPAIN
`Telephone: (+34) 936 724 660
`Fax: (+34) 936 724 670
`
`Italy
`Life Fitness ITALIA S.R.L.
`Via Crivellin 7/N
`37010 Affi Verona
`ITALY
`Telephone: (+39) 045.7237811
`Fax: (+39) 045.7238197
`
`Belgium
`Life Fitness Benelux NV
`Parc Industrial de Petit-Rechain
`4800 Verviers
`BELGIUM
`Telephone: (+32) 87 300 942
`Fax: (+32) 87 300 943
`
`All Other EMEA countries &
`distributor business C-EMEA*
`Bijdorpplein 25-31
`2992 LB Barendrecht
`THE NETHERLANDS
`Telephone: (+31) 180 646 666
`Fax: (+31) 180 646 699
`
`* Also check www.lifefitness.com for local representation or distributor/dealer.
`
`G5-001 Rev A
`09/08
`24
`
`APPENDIX U
`
`Nautilus Exhibit 1007
`
`

`

`APPENDIX V
`
`2
`
`|Pulley 6 1/2"cable
`
`2.
`
`4 ES BH ,%-13x 1%"ZINC
`
`09-8322
`
`
`
`
`
`1. Alllabeled components are to be assembled
`before shipment unless otherwise noted.
`All bearings are to be pressed in with force
`
`applied to outer ring only.
`3. All hardware to be torqued to specs listed in
`“Red: PAINTED ITEMS
`chart below.
`4
`Special notesif any are shown below.
`Blue: KITS
`
`F3TT BOM
`F3TT BOM
`
`
`Number|ary | | Number|QTyDESCRIPTION DESCRIPTION
`
`
`ozs|2|% -19UNCx%Bolt 09-1198 1 |Cap Nova Tower Top
`
`
`
`2
`1318-16 UNC x 4% Bolt
`09-5026
`4
`|FOOTPAD INSERT3/8" x 2" OD MOLDED BLACK
`
`
`2
`|SHSS "x1"
`09-5030
`2
`|FOOTPAD MOLDED BLACK
`
`
`2
`|% -20UNC x 1 Wiz Lock Bolt
`|GUIDE ROD BUSHING
`09-8018
`2
`
`
`4
`|BOLT BH, 38-16 x 1" ZINC
`12-1026
`2
`|KEEP HANDS AWAY
`
`4
`|BOLT BH, %-13x 3" ZINC
`12-1103
`1
`|WEIGHTSTACK4 3/4 PIN WARNING DECALNarrow
`
`12-5611
`1
`Nautilus Transfer Decal - Large BLACK
`1
`IBOLT BH %-13 UNC x %" ZINC
`
`
`9
`BOLT BH , %-13 X 2 3/4" ZINC
`12-6046
`1
`Made In USA- Seat Frames
`
`12-8003
`1
`|F3TT Instruction Placard
`17-1626
`2
`|GUIDE ROD F3TBT61 3/4" L
`WHITE SHIELD SCREW %-20 x %4" PHILLIPS
`19-2552
`1
`Shield Nova RearTall
`3/8" Lock Nut
`19-2651
`1
`[SHIELD FRONT LOWER 16 GA F3SSMT
`[1/2" Lock Nut
`
`
`6—|1/4-20 INSERT 1/2" LONG 19-2652 | 1 |SHIELD FRONT UPPER STRENGTH TRAINER
`
`
`8
` |1/4-20 INSERT 11/16" LONG
`45-1037
`|
`1
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`6
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`451042
`|
`10
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`2
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`45-1051
`2
`|,755 1D BUSHING (IGUS REPLACEMENT)
`
`4 4—|,755 1D BUSHING (IGUS REPLACEMENT)|WASHER, FLAT,3/8" SAE 45-1052
`
`
`46
`|WASHER,FLAT, %4" SAE
`45-1062
`|
`2
`|1.005 1D BUSHING (IGUS REPLACEMENT)
`2
`|WASHER, FLAT, 34" SAE
`56-0266
`|
`4
`|BALLCABLE RECESSED
`
`2
`|CABLE PULLEY 3/16" F3TBT LOW PULL
`56-0438
`|
`1
`_|Pulley Bracket 3° F3FT
`
`
`
`
`
`
`
`
`
`GUARD LOWER BRACE
`2
`|
`SLOTTED STRAP FORK
`|SPACER PULLEY GUARD
`2
`|
`|Hand Grip / Ankle Cuff
`_|Tower HF SPORTS TRAINER
`__1
`|
`PULLEY BUSHING
`
`
`
`10 2—|F3FT BOTTOMRAIL|IDLER PULLEY SPACER 61-1327 |
`
`8
`IDLER PULLEY SPACER
`2
`|UPPER BOOM ASSEMBLY
`64-1305
`«=2~«
`(SPACER 11/4" OD x 1" IDx 1/2°L
`2
`|LOWER SWIVEL BRACKET
`
`=|=4 ~—«(End Cap Angled Flat Oval 2.25 x 4.178 OPT-WT-24, 1 _WEIGHTSTACK16 X 10 LB PLATES DUALF3FT
`
`
`
`CustomerService & Paris $00/ 235-2233
`General Paris Requesis: paris¢ymedfitsys com
`Wartanty Field Service Requests: servicerequest@medfilsys com
`Med-Fit Systems Inc 800/831-7665
`
`www.medfitsystems.com
`
`REVD
`
`F3 TOWER TRAINER
`F3TT
`
`
`
`APPENDIX V
`
`Nautilus Exhibit 1007
`
`

`

`—
`Red: PAINTED ITEMS
`
`
`;
`Blue: KITS
`AS:
`~s. \ ¥
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`General Pans Requests: parts(@/medfitsy 5 com
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`Med-Fil Sysicms, Inc. 800/ 831-7665
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`
`APPENDIX V
`
`1. Alllabeled components are to be assembled
`before shipment unless otherwise noted.
`. All bearings are to be pressedin with force
`applied to outerring only.
`All hardwareto be torqued to specslisted in
`chart below.
`Special notesif any are shown below.
`
`12-5620
`
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`
`
`
`APPENDIX V
`
`Nautilus Exhibit 1007
`
`

`

`
`
`Red: PAINTED ITEMS
`
`Blue: KITS
`
`01-4106
`
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`Med-Fil Systems, Inc, 800/831-7663
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`
`
`APPENDIX V
`
`All labeled components are to be assembled
`before shipment unless otherwise noted.
`All bearings are to be pressed in with force
`applied to outerring only.
`All hardwareto be torquedto specs listed in
`chart below.
`Special notesif any are shown below.
`
`fTorque
`
`Seforque
`
`nee as
`
`APPENDIX V
`
`Nautilus Exhibit 1007
`
`

`

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`APPENDIX V
`
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`before shipment unless otherwise noted.
`2. All bearings are to be pressed in with force
`applied to outerring only.
`3. All hardware to be torqued to specslisted in
`chart below.
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`
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`F3TT
`
`APPENDIX V
`
`Nautilus Exhibit 1007
`
`

`

`1. Alllabeled components are to be assembled
`before shipment unless otherwise noted.
`All bearings are to be pressedin with force
`
`applied to outerring only.
`f
`i}
`3. All hardware to be torqued to specslisted in
`09-8322
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`
`APPENDIX V
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`2.
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`
`APPENDIX V
`
`Nautilus Exhibit 1007
`
`

`

`
`
`Red: PAINTED ITEMS
`Blue: KITS
`
`—_
`
`»wN
`
`All labeled components are to be assembled
`before shipmentunless otherwise noted.
`All bearings are to be pressedin with force
`applied to outerring only.
`All hardwareto be torquedto specs listed in
`chart below.
`Special notesif any are shown below.
`
`APPENDIX V
`
`17-1626
`
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`
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`
`JAM NUT ON TOP OF FRAME TO DESIRED LENGTH,
`THEN TIGHTEN LOWER 2 JAM NUTS TOGETHER
`UNDERNEAT