throbber
IPR2017-01495, -01538 U.S. Patent No. 7,928,348
`
`’348 Patent
`
`Ex. 1001
`
`’348 patent, Ex. 1001
`
`1
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`Toyota/Aisin Ex. 1145
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`

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`IPR2017-01495, -01538 Claims 24-27 Instituted
`
`’348 patent, claims 24-27, Ex. 1001
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`2
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`IPR2017-01495, -01538 U.S. Patent No. 7,928,348
`
`Claims 24-27 Are Unpatentable Over:
`
`• Bramm, Watterson – Slides 4-14
`• Zimmermann, Stephan, Neal ’554 – Slides 15-26
`• Gould, Neal ’554 – Slides 27-43
`• Umeda, Raible, Neal ’554 – Slides 44-57
`• Umeda, Stephan – Slides 58-61
`• Konishi – Slides 62-71
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`3
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`Claims 24-27 Are Unpatentable Over Bramm And Watterson
`
`Body
`
`Stator Core
`Magnet
`
`Conductor
`
`-01538 Paper 1, 18-19, 48-53; -01538 Paper 30, 19-25; -01538 Ex. 1002, ¶¶ 66-71, 169-191
`
`4
`
`-01538 Ex. 1008, Fig. 2
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`

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`IV Challenges That Bramm Discloses
`Particular Limitations In Claims 24-27
`
`’348 patent, claims 24-27, Ex. 1001
`
`-01538 Paper 18, 59-71
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`5
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`Bramm Discloses “A Magnetically Inducible Core”
`
`-01538 Paper 1, 49; -01538 Paper 30, 19-20; -01538 Ex. 1002, ¶ 171
`
`6
`
`’348 Patent, Claim 24, Ex. 1001
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`Bramm Discloses A Magnetically-inducible Core
`
`Body
`
`Stator Core
`Magnet
`
`Conductor
`
`-01538 Ex. 1008, Fig. 2
`Garris Deposition
`21
`figures
`2
`and
`at
`Bramm
`Q. So
`magnetically inducible core, correct?
`A. Yes.
`
`depicts
`
`a
`
`-01538 Ex. 1016, 49:16-18
`
`-01538 Paper 1, 49; -01538 Paper 30, 19-20; -01538 Ex. 1002, ¶ 171; -01538 Ex. 1016, 49:16-18
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`Bramm, As Modified, Discloses “A Monolithic
`Body Of Injection Molded Thermoplastic Material”
`
`-01538 Paper 1, 49-51; -01538 Paper 30, 20-22; -01538 Ex. 1002, ¶¶ 172-180
`
`8
`
`’348 Patent, Claim 24, Ex. 1001
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`Toyota/Aisin Ex. 1145
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`

`

`It Would Have Been Obvious To Use Injection-molded Thermoplastic
`As Bramm’s Plastic, Particularly Based On Watterson
`
`Plastics
`
`Injection Molded
`Thermoplastics
`Watterson teaches using injection molded
`thermoplastics for blood pumps
`
`Body
`
`Stator Core
`Magnet
`
`Conductor
`
`-01538 Ex. 1009 (Watterson), 10:25-32
`
`-01538 Ex. 1008, Fig. 2
`-01538 Paper 1, 49-51; -01538 Paper 30, 20-22; -01538 Ex. 1002, ¶¶ 172-180
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`Bramm’s Fluid Pathway Is “Confined Within The Body”
`
`-01538 Paper 1, 52; -01538 Paper 30, 22-24; -01538 Ex. 1002, ¶ 183
`
`10
`
`’348 Patent, Claim 24, Ex. 1001
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`Toyota/Aisin Ex. 1145
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`

`

`Bramm’s Fluid Pathway Is
`Confined Within The Monolithic Body
`
`Outlet
`
`Inlet
`
`Inlet
`
`Body
`
`-01538 Ex. 1008, Fig. 1
`
`-01538 Paper 1, 52; -01538 Paper 30, 22-24; -01538 Ex. 1002, ¶ 183
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`11
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`Bramm Discloses Or At Least
`Renders Obvious “Plumbing Fittings”
`
`’348 Patent, Claim 27, Ex. 1001
`
`-01538 Paper 1, 53; -01538 Paper 30, 24-25; -01538 Ex. 1002, ¶¶ 186-191
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`12
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`Inlet
`
`Bramm Discloses A Fluid Inlet Or Outlet Formed In The Body
`Of Thermoplastic That Is In The Form Of A Plumbing Fitting
`
`Outlet
`
`Trumper Deposition
`A. . . . if you look at the
`[Bramm]
`reference,
`you
`can see fittings on the
`inlet and outlet . . .
`-01538 Ex. 2007, 28:16-20
`
`Inlet
`
`Body
`
`-01538 Ex. 1008, Fig. 1
`
`-01538 Paper 1, 53; -01538 Paper 30, 24-25; -01538 Ex. 1002, ¶¶ 186-191; -01538 Ex. 2007, 28:16-20
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`Bramm Renders Obvious A Fluid Inlet Or Outlet Formed In The Body Of
`Thermoplastic That Is In The Form Of A Plumbing Fitting
`
`Outlet
`
`Inlet
`
`Inlet
`
`Body
`
`-01538 Ex. 1008, Fig. 1
`
`-01538 Paper 1, 53; -01538 Paper 30, 24-25; -01538 Ex. 1002, ¶¶ 186-191
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`14
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`

`Claims 24-27 Are Unpatentable Over
`Zimmermann, Stephan, And Neal ’554
`
`Cooling Coil
`
`Core
`
`Resin
`
`Conductor
`
`-01495 Ex. 1103, Fig. 7
`
`-01495 Paper 7, 19-23, 27-42; -01495 Paper 25, 4-15; -01495 Ex. 1132, ¶¶ 50-57, 60-100
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`

`IV Challenges That Zimmermann In View Of Stephan and
`Neal ’554 Discloses Particular Limitations In Claims 24-27
`
`’348 patent, claims 24-27, Ex. 1001
`
`-01495 Paper 19, 32-46
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`16
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`Zimmermann, As Modified, Renders Obvious
`Using “Injection Molded Thermoplastic Material”
`
`-01495 Paper 7, 31-34; -01495 Paper 25, 4-11; -01495 Ex. 1132, ¶¶ 71-80
`
`17
`
`’348 Patent, Claim 24, Ex. 1001
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`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
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`Toyota/Aisin Ex. 1145
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`

`

`It Would Have Been Obvious To Use Injection
`Molded Thermoplastic In View Of Stephan
`
`Casted Epoxy
`Injection Molded
`Thermoplastics
`
`Stephan teaches using injection molded
`thermoplastics is preferred to encapsulate
`conductors in motors
`
`-01495 Ex. 1109, [0039]
`
`-01495 Ex. 1109, [0041]
`
`-01495 Ex. 1109, [0008], [0039], [0041]; -01495 Paper 7, 31-34; -01495 Paper 25, 4-11; -01495 Ex. 1132, ¶¶ 71-80
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`Neal ’554 Discloses The Benefits Of
`Using Injection Molded Thermoplastic
`
`Epoxy
`
`Thermoplastics
`
`Neal ’554 teaches that
`thermoplastic is preferable
`
`-01495 Ex. 1104, 5:40-44
`
`-01495 Ex. 1104, 6:26-34
`
`-01495 Ex. 1104, 1:62-2:2, 4:67-5:22, 5:27-49, 6:26-59, 7:43-57, 8:8-24, 9:5-20, 10:27-61, 14:27-30,
`17:53-58, 18:4-10, 21:24-46; -01495 Paper 7, 31-34; -01495 Paper 25, 4-11; Ex. 1132, ¶¶ 71-80
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`19
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`Neal ’554 Discloses The Benefits Of
`Using Injection Molded Thermoplastic
`
`Casting
`
`Injection Molding
`
`Neal ’554 teaches that injection
`molding is preferable
`
`Dr. Trumper and Dr. Garris
`agree that injection molding
`provides cost benefits for high
`production processes
`-01495 Ex. 2007, 38:13-39:3; -01495 Ex. 1138, 33:11-39
`
`-01495 Ex. 1104, 1:62-2:2, 4:67-5:22, 5:27-49, 6:26-59, 7:43-57, 8:8-24, 9:5-20, 10:27-61, 14:27-30,
`17:53-58, 18:4-10, 21:24-46; -01495 Paper 7, 31-34; -01495 Paper 25, 4-11; -01495 Ex. 1132, ¶¶ 71-80
`
`-01495 Ex. 1104, 21:24-46
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`20
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`

`Zimmermann and Neal ’554 Disclose the
`Same Requirements for the Monolithic Body
`
`Epoxy Casting
`
`Thermoplastic
`Injection Molding
`
`Important
`Material
`Properties
`
`High Thermal Conductivity
`Sealing Internal Components
`
`Zimmermann
`
`Neal ’554
`
`-01495 Ex. 1103, 4:33-38
`
`-01495 Ex. 1104, 6:26-28
`
`-01495 Ex. 1104, 18:2-7
`
`-01495 Ex. 1104, 1:62-2:2, 4:67-5:22, 5:27-49, 6:26-59, 7:43-57, 8:8-24, 9:5-20, 10:27-61, 14:27-30, 17:53-58, 18:4-
`10, 21:24-46; -01495 Ex. 1103, 4:33-38; -01495 Paper 7, 31-34; -01495 Paper 25, 4-11; -01495 Ex. 1132, ¶¶ 71-80
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`21
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`

`Alleged “Thick” Portions Do Not Prevent Forming
`Zimmermann’s Sheath From Injection Molded Thermoplastic
`
`Regions of
`thick epoxy
`
`Coil/Stator
`
`First
`Housing Half
`
`IV’s Annotated Fig. 6 of
`Zimmermann (-01495 Ex. 1103)
`
`Rotor
`
`Second
`Housing Half
`
`Regions of thick
`thermoplastic
`Annotated Fig. 2 of
`Stephan (-01495 Ex. 1109)
`
`-01495 Paper 25, 8-11
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`22
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`

`Alleged “Thick” Portions Do Not Prevent Forming
`Zimmermann’s Sheath From Injection Molded Thermoplastic
`
`Heat Sink Inserts
`
`Windings
`
`Regions of
`thick epoxy
`
`IV’s Annotated Fig. 6 of
`Zimmermann (-01495 Ex. 1103)
`
`Regions of thick
`thermoplastic
`
`Monolithic Body
`
`Core
`Annotated Fig. 7 of
`Neal ’554 (-01495 Ex. 1104)
`
`-01495 Paper 25, 8-11
`
`23
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`Alleged “Thick” Portions Do Not Prevent Forming
`Zimmermann’s Sheath From Injection Molded Thermoplastic
`
`Heat Pipe Inserts
`
`Windings
`
`Regions of
`thick epoxy
`
`Regions of thick
`thermoplastic
`
`Monolithic Body
`
`Core
`
`IV’s Annotated Fig. 6 of
`Zimmermann (-01495 Ex. 1103)
`
`Annotated Fig. 7 of
`the ’348 Patent (-01495 Ex. 1001)
`
`-01495 Paper 25, 8-11
`
`24
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`Zimmermann, As Modified, Renders Obvious
`An Inlet And An Outlet “Formed In” The Body
`
`-01495 Paper 7, 36-37; -01495 Paper 25, 11-15; -01495 Ex. 1132, ¶¶ 84-86
`
`25
`
`’348 Patent, Claim 24, Ex. 1001
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`Toyota/Aisin Ex. 1145
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`

`Zimmermann, As Modified, Renders Obvious
`An Inlet And An Outlet “Formed In” The Body
`
`Cooling Coil
`
`Core
`
`Inlet
`
`Resin
`
`Coil/Core
`
`First
`Housing Half
`
`Conductor
`
`-01495 Ex. 1103, Fig. 7
`
`Rotor
`
`Second
`Housing Half
`
`Outlet
`-01495 Ex. 1109, Fig. 2
`
`-01495 Paper 7, 8, 20, 23, 36-37; -01495 Paper 25, 11-15; -01495 Ex. 1132, ¶¶ 54, 56, 84-86
`
`26
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`

`Claims 24-27 Are Unpatentable Over Gould And Neal ’554
`
`Fluid Pathway
`
`Inlet
`
`Lower Housing
`
`Upper Housing
`
`Rubber Conduit
`
`Outlet
`
`-01495 Ex. 1105, Fig. 1
`
`-01495 Paper 7, 24-29, 41-56; -01495 Paper 25, 15-27; -01495 Ex. 1132, ¶¶ 58-62, 101-132
`
`27
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`

`IV Challenges That Gould In View Of Neal ’554 Discloses
`Particular Limitations In Claims 24-27
`
`’348 patent, claims 24-27, Ex. 1001
`
`-01495 Paper 19, 46-56
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`28
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`Gould Discloses “Substantially
`Encapsulating At Least One Conductor”
`
`-01495 Paper 7, 46-49; -01495 Paper 25, 15-18; -01495 Ex. 1132, ¶¶ 108-115
`
`29
`
`’348 Patent, Claim 24, Ex. 1001
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`

`Gould Discloses “Substantially
`Encapsulating At Least One Conductor”
`
`Core
`
`Lower Housing
`
`Windings
`
`-01495 Ex. 1105, Fig. 1
`
`-01495 Paper 7, 46-49; -01495 Paper 25, 15-18; -01495 Ex. 1132, ¶¶ 108-115
`
`30
`
`-01495 Ex. 1105, 2:43-46
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`Gould, As Modified By Neal ’554, Discloses “Substantially
`Encapsulating At Least One Conductor”
`Patent Owner does not dispute that it would be obvious to modify Gould’s lower
`housing 12 to be molded using injection molding based on the teaching of Neal ’554
`Heat Sink Inserts
`
`Windings
`
`Monolithic Body
`
`Core
`
`-01495 Ex. 1104, Fig. 7
`-01495 Ex. 1104, 1:62-2:2, 3:43-51, 4:67-49, 6:26-59, 7:43-57, 8:8-24, 9:5-20, 10:27-61, 14:27-30, 17:53-
`58, 18:4-10, 21:24-46; -01495 Paper 7, 46-49; -01495 Paper 25, 15-18; -01495 Ex. 1132, ¶¶ 108-115
`
`-01495 Ex. 1104, 3:43-51, 7:50-57
`
`31
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`

`Gould’s Fluid Pathway Is “At Least Partially
`Embedded In And Integral With The Monolithic Body”
`
`-01495 Paper 7, 49-51; -01495 Paper 25, 18-22; -01495 Ex. 1132, ¶¶ 116-118
`
`32
`
`’348 Patent, Claim 24, Ex. 1001
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`

`Gould’s Fluid Pathway Is “At Least Partially
`Embedded In And Integral With The Monolithic Body”
`
`“a fluid pathway at least partially (i) fixed within and
`formed by the material of the monolithic body or (ii)
`formed by a conduit fixed within and integrally
`surrounded by the material of the monolithic body”
`
`-01495 Paper 12, 8
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`

`

`Gould’s Fluid Pathway Is “At Least Partially
`Embedded In And Integral With The Monolithic Body”
`
`“a fluid pathway at least partially (i) fixed within and
`formed by the material of the monolithic body or (ii)
`formed by a conduit fixed within and integrally
`surrounded by the material of the monolithic body”
`
`-01495 Paper 12, 8
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`

`

`Gould’s Fluid Pathway Is “At Least Partially
`Embedded In And Integral With The Monolithic Body”
`
`Fluid Pathway
`
`Inlet
`
`Lower Housing
`
`Upper Housing
`
`Rubber Conduit
`
`Outlet
`
`-01495 Ex. 1105, Fig. 1
`
`“a fluid pathway at least partially (i) fixed within and
`formed by the material of the monolithic body or (ii)
`formed by a conduit fixed within and integrally
`surrounded by the material of the monolithic body”
`
`-01495 Paper 7, 49-51; -01495 Paper 25, 18-22; -01495 Ex. 1132, ¶¶ 116-118
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`

`

`Gould’s Fluid Pathway Is “At Least Partially
`Embedded In And Integral With The Monolithic Body”
`
`“a fluid pathway at least partially (i) fixed within and
`formed by the material of the monolithic body or
`(ii) formed by a conduit fixed within and integrally
`surrounded by the material of the monolithic body”
`
`pathway must be positioned
`in a particular location
`within the monolithic body
`
`Garris Deposition
`Q. Does the construction require that the pathway be
`in a certain location within the monolithic body?
`A. It does not.
`Q. Does it require that the pathway be near the
`[stator] or a conductor?
`A. No, does not.
`
`-01495 Ex. 1138, 41:3-9
`
`-01495 Ex. 1138, 41:3-9; -01495 Paper 25, 19-22
`
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`IPR2017-01495 & IPR2017-01538
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`

`

`Gould’s Fluid Pathway Is “At Least Partially
`Embedded In And Integral With The Monolithic Body”
`
`“a fluid pathway at least partially (i) fixed within and
`formed by the material of the monolithic body or
`(ii) formed by a conduit fixed within and integrally
`surrounded by the material of the monolithic body”
`
`pathway must be positioned
`in a particular location
`within the monolithic body
`
`IV incorrectly points to
`only the lower portion of
`lower housing 12 when
`addressing this limitation
`
`No alleged
`fluid pathways
`
`Lower Housing
`
`No alleged
`fluid pathways
`
`-01495 Ex. 1105, Fig. 1
`-01495 Paper 19, 52
`
`-01495 Paper 25, 19-22
`
`37
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`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Gould’s Fluid Pathway Is “At Least Partially
`Embedded In And Integral With The Monolithic Body”
`
`“a fluid pathway at least partially (i) fixed within and
`formed by the material of the monolithic body or
`(ii) formed by a conduit fixed within and integrally
`surrounded by the material of the monolithic body”
`
`pathway must be positioned
`in a particular location
`within the monolithic body
`
`IV incorrectly points to
`only the lower portion of
`lower housing 12 when
`addressing this limitation
`
`No alleged
`fluid pathways
`
`Lower Housing
`
`No alleged
`fluid pathways
`
`-01495 Ex. 1105, Fig. 1
`-01495 Paper 19, 52
`
`-01495 Paper 25, 19-22
`
`38
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`

`

`Gould’s Fluid Pathway Is “Confined Within The Body”
`
`-01495 Paper 7, 52-53; -01495 Paper 25, 22-24; -01495 Ex. 1132, ¶¶ 121-122
`
`39
`
`’348 Patent, Claim 24, Ex. 1001
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`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
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`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Gould’s Fluid Pathway Is “Confined Within The Body”
`
`Fluid Pathway
`
`Inlet
`
`Lower Housing
`
`Upper Housing
`
`Rubber Conduit
`
`Outlet
`
`-01495 Ex. 1105, Fig. 1
`
`-01495 Paper 7, 52-53; -01495 Paper 25, 22-24; -01495 Ex. 1132, ¶¶ 121-122
`
`40
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Gould’s Garbage Disposal Is A “Pump”
`That “Is Operable To Power Fluid Conveyance”
`
`’348 Patent, Claims 25, 26, Ex. 1001
`
`-01495 Paper 7, 54-55; -01495 Paper 25, 24-27; -01495 Ex. 1132, ¶¶ 123-129
`
`41
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Gould’s Garbage Disposal Is A “Pump”
`That “Is Operable To Power Fluid Conveyance”
`
`Impeller
`
`Inlet
`
`Fluid Pathway
`
`Lower Housing
`
`Upper Housing
`
`Rubber Conduit
`
`Outlet
`
`-01495 Ex. 1105, Fig. 1
`
`Trumper Deposition
`A. ...if
`you
`are
`running
`the water from the sink
`as you are supposed to,
`the
`large
`majority
`of
`the
`flow
`is
`down
`and
`then the impeller acts
`as
`a
`centrifugal
`pump
`and drives fluid out and
`down from the system.
`-01495 Ex. 2007, 52:17-21
`
`-01495 Paper 7, 54-55; -01495 Paper 25, 24-27; -01495 Ex. 1132, ¶¶ 123-129; -01495 Ex. 2007, 52:17-21
`
`42
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Gould’s Garbage Disposal Is A “Pump”
`That “Is Operable To Power Fluid Conveyance”
`
`-01495 Ex. 1141
`
`-01495 Paper 7, 54-55; -01495 Paper 25, 24-27; -01495 Ex. 1132, ¶¶ 123-129; -01495 Ex. 1140; -01495 Ex. 1141; -01495 Ex. 1142
`
`43
`
`-01495 Ex. 1142, 1-2
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Claims 24-27 Are Unpatentable
`Over Umeda, Raible, And Neal ’554
`
`Casing Cover
`
`Stator Core
`
`Conductor
`
`Body
`
`Magnet
`
`Rotor Core
`
`-01538 Ex. 1004, Fig. 1
`
`-01538 Paper 1, 13-16, 32-41; -01538 Paper 30, 9-19; -01538 Ex. 1002, ¶¶ 61-65, 110-139
`
`44
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`IV Challenges That Umeda In View Of Raible And Neal ’554
`Discloses Particular Limitations In Claims 24-27
`
`’348 patent, claims 24-27, Ex. 1001
`
`-01538 Paper 18, 48-59
`
`45
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Umeda, As Modified, Discloses “A Monolithic
`Body Of Injection Molded Thermoplastic Material”
`
`-01538 Paper 1, 33-36; -01538 Paper 30, 9-13; -01538 Ex. 1002, ¶¶ 114-125
`
`46
`
`’348 Patent, Claim 24, Ex. 1001
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Neal ’554 Discloses The Benefits Of
`Using Injection Molded Thermoplastic
`
`Resin
`
`Thermoplastics
`
`Neal ’554 teaches that
`thermoplastic is preferable
`
`-01538 Ex. 1014, 5:40-44
`
`-01538 Ex. 1014, 6:26-34
`
`-01538 Ex. 1014, 1:62-2:2, 4:67-5:22, 5:27-49, 6:26-59, 7:43-57, 8:8-24, 9:5-20, 10:27-61, 14:27-30, 17:53-
`58, 18:4-10, 21:24-46; -01538 Paper 1, 33-36; -01538 Paper 30, 9-13, -01538 Ex. 1002, ¶¶ 114-125
`
`47
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Neal ’554 Discloses The Benefits Of
`Using Injection Molded Thermoplastic
`
`Molding
`
`Injection Molding
`
`Neal ’554 teaches that injection
`molding is preferable
`
`Dr. Trumper and Dr. Garris
`agree that injection molding
`provides cost benefits for
`high production processes
`
`-01538 Ex. 2007, 38:13-39:3; -01538 Ex. 1016, 33:11-39
`
`-01538 Ex. 1014, 1:62-2:2, 4:67-5:22, 5:27-49, 6:26-59, 7:43-57, 8:8-24, 9:5-20, 10:27-61, 14:27-30, 17:53-
`58, 18:4-10, 21:24-46; -01538 Paper 1, 33-36; -01538 Paper 30, 9-13; -01538 Ex. 1002, ¶¶ 114-125
`
`-01538 Ex. 1014, 21:24-46
`
`48
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`It Would Have Been Obvious To Use Injection
`Molded Thermoplastic In View Of Neal ’554
`
`Monolithic
`Body
`
`Stator Core
`
`Conductor
`
`Magnet
`
`Rotor Core
`-01538 Ex. 1004, Fig. 1
`
`-01538 Paper 1, 33-36; -01538 Paper 30, 9-13; -01538 Ex. 1002, ¶¶ 114-125
`
`49
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Alleged “Thick” Portions Do Not Prevent Forming Umeda’s
`Body A From Injection Molded Thermoplastic
`
`Regions of
`thick resin
`
`Windings
`
`Heat Sink Inserts
`
`Magnet
`
`Rotor Core
`
`IV’s Annotated Fig. 1 of
`Umeda (-01538 Ex. 1004)
`
`Regions of thick
`thermoplastic
`
`Monolithic Body
`
`Core
`Annotated Fig. 7 of
`Neal ’554 (-01538 Ex. 1014)
`
`-01538 Paper 30, 11-13
`
`50
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Alleged “Thick” Portions Do Not Prevent Forming Umeda’s
`Body A From Injection Molded Thermoplastic
`
`Regions of
`thick resin
`
`Windings
`
`Heat Pipe Inserts
`
`Magnet
`
`Rotor Core
`
`IV’s Annotated Fig. 1 of
`Umeda (-01538 Ex. 1004)
`
`Monolithic Body
`
`Core
`Annotated Fig. 7 of
`the ’348 Patent (-01538 Ex. 1001)
`
`Regions of thick
`thermoplastic
`
`-01538 Paper 30, 11-13
`
`51
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Umeda Discloses “Substantially
`Encapsulating At Least One Conductor”
`
`-01538 Paper 1, 33-36; -01538 Paper 30, 13-15; -01538 Ex. 1002, ¶¶ 114-125
`
`52
`
`’348 Patent, Claim 24, Ex. 1001
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Umeda’s Conductors Are Substantially Encapsulated
`
`Stator Core
`
`Conductor
`Body
`
`-01538 Ex. 1004, Fig. 16
`
`Monolithic Body
`Body
`
`Stator Core
`
`Conductor
`
`-01538 Paper 1, 33-36; -01538 Paper 30, 13-15; -01538 Ex. 1002, ¶¶ 114-125
`
`Magnet
`
`Rotor Core
`-01538 Ex. 1004, Fig. 1
`
`53
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Umeda’s Fluid Pathway Is “At Least Partially
`Embedded In And Integral With The Monolithic Body”
`
`-01538 Paper 1, 36-38; -01538 Paper 30, 15-19; -01538 Ex. 1002, ¶¶ 126-131
`
`54
`
`’348 Patent, Claim 24, Ex. 1001
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Umeda’s Fluid Pathway Is “At Least Partially
`Embedded In And Integral With The Monolithic Body”
`
`Monolithic
`Body
`
`Stator Core
`
`Conductor
`
`Magnet
`
`Rotor Core
`-01538 Ex. 1004, Fig. 1
`
`-01538 Paper 1, 36-38; -01538 Paper 30, 15-19; -01538 Ex. 1002, ¶¶ 126-131
`
`55
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Umeda’s Fluid Pathway Is “At Least Partially
`Embedded In And Integral With The Monolithic Body”
`
`“a fluid pathway at least partially (i) fixed within and
`formed by the material of the monolithic body or
`(ii) formed by a conduit fixed within and integrally
`surrounded by the material of the monolithic body”
`IV incorrectly does not
`consider combined Body A
`and Resin pump casing 11
`
`Conductor
`
`Body
`
`No alleged
`fluid pathways
`
`-01538 Paper 30, 15-19
`
`pathway must be positioned
`in a particular location
`within the monolithic body
`
`Resin pump casing
`
`Stator Core
`
`Magnet
`
`Rotor Core
`
`Resin stator with high
`thermal conductivity
`-01538 Ex. 1004, Fig. 1
`-01538 Paper 18, 49
`
`56
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Umeda’s Fluid Pathway Is “At Least Partially
`Embedded In And Integral With The Monolithic Body”
`
`“a fluid pathway at least partially (i) fixed within and
`formed by the material of the monolithic body or
`(ii) formed by a conduit fixed within and integrally
`surrounded by the material of the monolithic body”
`IV incorrectly does not
`consider combined Body A
`and Resin pump casing 11
`
`Conductor
`
`Body
`
`No alleged
`fluid pathways
`
`-01538 Paper 30, 15-19
`
`pathway must be positioned
`in a particular location
`within the monolithic body
`
`Resin pump casing
`
`Stator Core
`
`Magnet
`
`Rotor Core
`
`Resin stator with high
`thermal conductivity
`-01538 Ex. 1004, Fig. 1
`-01538 Paper 18, 49
`
`57
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Claims 24-27 Are Unpatentable Over Umeda And Stephan
`
`Casing Cover
`
`Stator Core
`
`Conductor
`
`Body
`
`Magnet
`
`Rotor Core
`-01538 Ex 1004, Fig. 1
`
`-01538 Paper 1, 13-14, 17, 41-48; -01538 Paper 30, 25-28; -01538 Ex. 1002, ¶¶ 61-63, 72-73, 140-168
`
`58
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`IV Challenges That Umeda In View Of Stephan Discloses
`Particular Limitations In Claims 24-27
`
`’348 patent, claims 24-27, Ex. 1001
`
`-01538 Paper 28, 6-18
`
`59
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`It Would Have Been Obvious To Use Injection
`Molded Thermoplastic In View Of Stephan
`Similar to Neal ’554, Stephan teaches using
`injection molded thermoplastics is preferred
`to encapsulate conductors in motors
`
`Thermoplastics
`
`Resins
`
`-01538 Ex. 1011, [0039]
`
`-01538 Ex. 1011, [0041]
`
`-01538 Ex. 1011, [0008], [0039], [0041]; -01538 Paper 1, 41-45; -01538 Paper 30, 26-27; -01538 Ex. 1002, ¶¶ 144-157
`
`60
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`It Would Have Been Obvious To Use Injection
`Molded Thermoplastic In View Of Stephan
`
`Resins
`
`Thermoplastics
`
`Stephan teaches using injection
`molded thermoplastics to
`encapsulate conductors
`
`Monolithic
`Body
`
`Stator Core
`
`Conductor
`
`Rotor Core
`-01538 Ex. 1004, Fig. 1
`-01538 Ex. 1011, [0008], [0039], [0041]; -01538 Paper 1, 41-45; -01538 Paper 30, 26-27; -01538 Ex. 1002, ¶¶ 144-157
`
`Magnet
`
`61
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Claims 24-27 Are Unpatentable Over Konishi
`
`Windings
`
`Thermoplastic
`
`Stator Core
`Body
`
`Conductor
`
`Windings
`
`Rotor
`
`-01538 Ex. 1003, Fig. 1
`
`-01538 Ex. 1003, Fig. 2
`
`-01538 Paper 1, 10-13, 24-31; -01538 Paper 30, 3-9; -01538 Ex. 1002, ¶¶ 75-109
`
`62
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`IV Challenges That Konishi Discloses
`Particular Limitations In Claims 24-27
`
`’348 patent, claims 24-27, Ex. 1001
`
`-01538 Paper 18, 32-47
`
`63
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Konishi Discloses “A Monolithic Body Of
`Injection Molded Thermoplastic Material”
`
`-01538 Paper 1, 26-27; -01538 Paper 30, 3-6; -01538 Ex. 1002, ¶¶ 80-89
`
`64
`
`’348 Patent, Claim 24, Ex. 1001
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Konishi Teaches Integrally Forming The Stator Molded Portion 5
`And Stator Can 51 Out Of Injection-molded Thermoplastic
`
`Windings
`
`Thermoplastic
`
`Stator Core
`Body
`
`Conductor
`
`-01538 Ex. 1003, Fig. 2
`
`Windings
`Rotor
`-01538 Ex. 1003, Fig. 1
`
`-01538 Ex. 1003, [0016]
`
`-01538 Ex. 1003, [0016], [0028], [0030], [0037], [0038]; -01538 Paper 1, 26-27; -01538 Paper 30, 3-6; -01538 Ex. 1002, ¶¶ 80-89
`
`65
`
`-01538 Ex. 1003, [0030]
`
`-01538 Ex. 1003, [0038]
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Dr. Garris Admits that the Stator Molded Portion 5
`May Be Formed Out Of Injection-molded Thermoplastic
`Garris Deposition
`Q. So the stator molded portion seals the stator
`core, correct?
`A. Yes.
`Q. And Konishi lists thermoplastic resins as one
`resin that can be used to seal the stator core,
`correct?
`
`* * *
`A. Yes, it can be used – it can be used to seal the
`stator core
`Q. And paragraph 37 mentions that an example of
`methods used in sealing the stator core include
`injection molding as one of them, correct?
`A. It does say injection molding, yeah, can be – can
`be used. . . .
`
`-01538 Ex. 1016, 57:8-58:2
`
`-01538 Ex. 1003, [0016], [0028], [0030], [0037], [0038]; -01538 Paper 1, 26-27; -01538 Paper 30, 3-6; -01538 Ex. 1002, ¶¶ 80-89;
`-01538 Ex. 1016, 57:8-58:2
`
`66
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Konishi Discloses “Substantially
`Encapsulating At Least One Conductor”
`
`-01538 Paper 1, 26-27; -01538 Paper 30, 6-7; -01538 Ex. 1002, ¶¶ 80-89
`
`67
`
`’348 Patent, Claim 24, Ex. 1001
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Konishi Discloses Electrical Conductors That Are
`Substantially Encapsulated By The Monolithic Body
`
`Windings
`
`Thermoplastic
`
`Stator Core
`Body
`
`Conductor
`
`Windings
`Rotor
`-01538 Ex. 1003, Fig. 1
`
`-01538 Ex. 1003, Fig. 2
`
`-01538 Paper 1, 26-27; -01538 Paper 30, 6-7; -01538 Ex. 1002, ¶¶ 80-89
`
`68
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Konishi Discloses Or At Least
`Renders Obvious “Plumbing Fittings”
`
`’348 Patent, Claim 27, Ex. 1001
`
`-01538 Paper 1, 30-31; -01538 Paper 30, 7-9; -01538 Ex. 1002, ¶¶ 102-109
`
`69
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Konishi Discloses A Fluid Inlet Or Outlet Formed In
`The Body Of Thermoplastic That Is In The Form Of A Plumbing Fitting
`
`Windings
`
`Thermoplastic
`
`Windings
`Rotor
`-01538 Ex. 1003, Fig. 1
`Trumper Deposition
`A. There is a readily attachable/detachable sealed connection
`between for instance the End Block 8 and the Body 5. . . . So
`within the scope of the ’348 patent that could well be
`considered a plumbing fitting.
`-01538 Ex. 2007, 63:3-11
`
`-01538 Paper 1, 30-31; -01538 Paper 30, 7-9; -01538 Ex. 1002, ¶¶ 102-109; -01538 Ex. 2007, 63:3-11
`
`70
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

`

`Konishi Renders Obvious A Fluid Inlet Or Outlet Formed In
`The Body Of Thermoplastic That Is In The Form Of A Plumbing Fitting
`
`Windings
`
`Thermoplastic
`
`Rotor
`
`Windings
`-01538 Ex. 1003, Fig. 1
`
`-01538 Paper 1, 30-31; -01538 Paper 30, 7-9; -01538 Ex. 1002, ¶¶ 102-109
`
`71
`
`DEMONSTRATIVE EXHIBIT - NOT EVIDENCE
`
`Toyota/Aisin Ex. 1145
`IPR2017-01495 & IPR2017-01538
`
`

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