throbber
EXHIBIT 56
`
`EXHIBIT 56
`
`Petitioners' Exhibit 1015, pg. 1
`
`

`

`U.S Patent No 7683509
`
`14 and 15
`Claims
`Toyota Aisin Water Pump
`Toyota PIN G9040-47040
`
`Petitioners' Exhibit 1015, pg. 2
`
`

`

`LS Patent No 7683509 Claim
`fluidcooled electromagnetic fieldfunctioning device co111p1si11g
`
`II
`
`fluid-cooled
`
`The Toyota Aisin Water Pump the Aisin Pump
`
`has
`
`Toyota part number G9040-47040
`
`electromagnetic field-
`
`functioning device
`
`conipri Sing
`
`IMG200 .JPG
`
`The Aisin Pump is marked with the Aisin logo
`
`Petitioners' Exhibit 1015, pg. 3
`
`

`

`LS Patent No 7683509 Claim
`fluidcooled electromagnetic fieldfunctioning device co111p1si11g
`
`II
`
`1MG2006.J PG
`
`The Aisin Pump is water 1U111P and is believed to be installed in the following 20 16 Toyota models
`
`Toyota Prius Two
`
`.8L L4
`
`Electic/Gas
`
`Toyota Prius Two Eco
`
`.8L L4
`
`Electric/Gas
`
`Petitioners' Exhibit 1015, pg. 4
`
`

`

`___________________________
`
`U.S Patent No 7683509 Claim
`fluid-cooled electromagnetic field-functioning device comprising
`.8L L4
`Electric/Gas
`Toyota Prius Three
`
`Toyota Prius Three Touring
`
`8L L4
`
`Electric/Gas
`
`Toyota Prius Four
`
`.8L L4
`
`Electric/Gas
`
`Toyota Prius Four Touring
`
`8L L4
`
`Electric/Gas
`
`See http//www.toyota.com/priusI
`
`http 1/parts olathetoyota com/oetoyota/g9O4O47O4O
`
`accessed January 16 2017
`
`The Aisin Pump is
`
`pump containing
`
`fluid-cooled electric motor Specifically the Aisin pump is water pump
`
`Petitioners' Exhibit 1015, pg. 5
`
`

`

`LS Patent No 7683509 Claim
`fluidcooled electromagnetic fieldfunctioning device co111p1si11g
`
`II
`
`1MG2003 .J PG
`
`The Aisin Pump is made in Japan
`
`Petitioners' Exhibit 1015, pg. 6
`
`

`

`LS Patent No 7683509 Claim
`fluidcooled electromagnetic fieldfunctioning device co111p1si11g
`
`II
`
`SYWA1ER /UOTOR
`G9o4o4.7Q4Q
`1\ i1 1I
`\\
`
`II
`
`1111
`
`\\
`
`II
`
`II
`
`6M19
`
`G9404-47040 origin.jpg
`
`fluidcooled electromagnetic fieldfunctioning device For exaiiiple the Aisin Punip contains
`The Aisin Pump coniprises
`it punips The water pumped by the Aisin punip cools the motor See e.g LS Pat No
`fluid pathway for the water that
`7683509 at 67-24 Otlier fluids and liquids in particular typically have
`high enough heat capacity that
`they can be
`the pump
`used to cany away heat For example water pump driven by motor uses the water to cool
`
`Petitioners' Exhibit 1015, pg. 7
`
`

`

`LS Patent No 7683509 Claim
`fluidcooled electromagnetic fieldfunctioning device co111p1si11g
`
`II
`
`IIUil
`
`Inlet
`
`IIUIl .utlet
`
`IMG200S .J PG
`
`Iliiid liiIiva\
`
`___________________________________
`
`By way offurther example the Aisin Pump contains
`stator assembly coiiiprising poles with wire windings wrapped around
`said poles The windings and poles combined with the electric input create
`rotating magnetic field At least one
`rotor which sits in the middle ofthe stator assembly The rotor fits into molded
`pen1anent niagnet is contained within
`
`Petitioners' Exhibit 1015, pg. 8
`
`

`

`II
`
`LS Patent No 7683509 Claim
`fluidcooled electromagnetic fieldfunctioning device co111p1si11g
`space in the monolithic body ofthe motor of the Aisin Pump such space being located in the middle ofthe stator assembly
`This location situates the niagnet in the center ofthe poles with copper wire windings wrapped around them The electric
`charge to these windings conductors which then allows the polaity ofthe poles to change The magnet
`input provides
`then rotates with the changing polaities oithe poles
`
`Below is
`
`picture ofthe permanent niagnet ofthe rotor
`
`Rotor and iiiagiicl
`
`1MG2043 .J PG
`
`cross section ofthe rotor shows the niagnet within
`
`Petitioners' Exhibit 1015, pg. 9
`
`

`

`LS Patent No 7683509 Claim
`fluidcooled electromagnetic fieldfunctioning device co111p1si11g
`
`II
`
`Rot
`
`\la
`
`1MG2067.J PG
`
`Pictured below are the conductors wire windings situated around the molded space in which the rotor containing the at
`least one niagnet sits
`
`Petitioners' Exhibit 1015, pg. 10
`
`

`

`LS Patent No 7683509 Claim
`fluidcooled electromagnetic fieldfunctioning device co111p1si11g
`
`II
`
`oto
`
`V1old
`
`pa
`
`010
`
`onil
`
`tOi
`
`iiir1
`
`1MG2067.J PG
`
`Petitioners' Exhibit 1015, pg. 11
`
`

`

`_________________________________
`at least one electical
`
`conductor
`
`LS Patent No 7683509 Claim
`at least one electical conductor
`
`The Aisin Pump coniprises at least one electical conductor
`
`As shown in the Photo below the Aisin Puiiip compises copper wire windings that
`
`function as electical conductors
`
`I1CIUCRrs
`
`\Vi
`
`\i
`
`fld ngs
`
`1MG2068.J PG
`
`Petitioners' Exhibit 1015, pg. 12
`
`

`

`_____________________________________
`monolithic body of
`
`iii ecti on rnol ded
`
`theiinoplastic material
`
`LS Patent No 7683509 Claim
`iii ection mol ded thermopi asti material
`rnonol ithic body of
`
`The Ai si ii Pump contai 115
`
`rnonol ithi
`
`body of nj ecti on mol ded thermopi aSti material
`
`The AISIn Pump IncludeS
`
`PPS GF
`
`label
`
`..
`
`PPS- i30
`
`1MG2064.J PG
`
`_____________________________
`
`PPs GF 30 refers to polyphenylene sulfide with 30 glass fiber filler PPS-GF3O See e.g
`
`Patent Publication
`
`Petitioners' Exhibit 1015, pg. 13
`
`

`

`_________________________
`
`U.S Patent No 7683509 Claim
`monolithic body of injection molded thermoplastic material
`application No 12/295565 at
`0114 The abbreviations of the resin names in the tables above are as
`2009/0173903
`follows PPS-GF3O Polyphenylene sulfide resin containing 30 wt
`of glass fibers
`
`PPS-GF3O is
`summary of its properties including the categories of which it
`the excerpt pictured below is
`thermoplastic
`is member which includes thermoplastic from the MatWeb material property database
`
`11ttI1t
`
`.1.TE
`
`PF PE
`
`______________________________________
`
`.zi fTflT fl
`_t
`
`_________-
`
`-..-
`
`Ns
`
`ririTT1
`
`iIII
`
`FT1
`
`T1
`
`.-
`
`..
`
`-.-._.-
`
`Dec
`
`nat
`2016
`
`ç.o rn/se ar
`
`ta Sh ç.e t.a
`
`ç.4
`
`ç.7
`
`c.P ..1
`
`.7 .c a2
`
`downloaded
`
`The PPS GF 30 label on the Aisin Pump denotes that the plastic body of the Aisin Pump is made of this type of
`thermoplastic material
`
`Petitioners' Exhibit 1015, pg. 14
`
`

`

`_____________________________________
`
`LS Patent No 7683509 Claim
`iii ection mol ded thermopi asti material
`rnonol ithic body of
`
`odyofT
`
`rmopa ti
`
`Mr
`
`1MG2004.J PG
`
`PPs
`
`GF3O is
`
`thermoplastic that
`
`is commonly used in injection molding processes to manufacture parts
`
`Petitioners' Exhibit 1015, pg. 15
`
`

`

`_____________________________________
`
`LS Patent No 7683509 Claim
`iii ection molded themiopl asti material
`monolithic body of
`
`Polyphenylene Sulfide PPS
`Pa ypheny ene Su de FF3
`
`anufactu ers
`
`Vater als
`
`ass cat on
`
`symnietrica
`
`backbone
`
`chain
`
`crysta ne pa yrner hay rig
`variety of grades suitabe for
`enzene
`rigs and su fur ator
`sting of recu
`rig psubstituted
`sturry coating fluidized-bed coating electrostatic spraying as well as injection and compression
`ie ica res sta cc the ma
`heiy ene su fdes ex
`molding are offered Pal
`outstandng
`res stance PPS
`ext eme nertness to va
`stab ity dimens aria
`stabil ty and
`sa ts and bsas make for rnitstand ng rformanca as
`so vents and no gari
`oatng sutabeforco tactwthfoods
`
`organ
`
`cor as onrasistant
`
`https//pl astics.ulprospector
`
`corn/generics/4
`
`/polyphenylenesulfidepps accessed Dec 15 2016
`
`The monolithically formed body of the Aisin Pump contains markings that indicate it as manufactured using injection
`molding As shown in the images below the monolithically formed body of the Aisin Pump shows signs of gates and
`knockout pins such markings being associated only with injection molded manufacturing
`
`Petitioners' Exhibit 1015, pg. 16
`
`

`

`_____________________________________
`
`LS Patent No 7683509 Claim
`iii ection mol ded thermopi asti material
`rnonol ithic body of
`
`OCkO Pii
`
`1MG2003 .J PG
`
`Petitioners' Exhibit 1015, pg. 17
`
`

`

`_____________________________________
`
`LS Patent No 7683509 Claim
`iii ection mol ded thermopi asti material
`rnonol ithic body of
`
`1MG2006.J PG
`
`Petitioners' Exhibit 1015, pg. 18
`
`

`

`_____________________________________
`
`LS Patent No 7683509 Claim
`iii ection mol ded thermopi asti material
`rnonol ithic body of
`The body of the Aisin pump is visibly fused into
`single monolithic piece
`
`1MG2028.J PG
`
`Petitioners' Exhibit 1015, pg. 19
`
`

`

`_____________________________________
`substantially encapsulating
`
`the at least one conductor
`
`and
`
`LS Patent No 7683509 Claim
`substantially encapsulating the at least one conductor and
`
`The Aisin Pump comprises an injection molded thernioplastic mateial
`conductor
`
`that substantially encapsulates
`
`the at least one
`
`The image below shows that the theiinoplastic material ofwhich the Aisin Pump body is formed desciThed above
`least one conductor
`the copper wiie windings that operate as the at
`encapsulates
`
`Iic riiiop asi
`
`that
`
`ri
`
`undi.icors \\iFC
`
`l11dL1Is
`
`1MG2068.J PG
`
`Petitioners' Exhibit 1015, pg. 20
`
`

`

`LS Patent No 7683509 Claim
`nonlinear heat transfer fluid pathway in the monolithic body with at least one fluid inlet and at
`least one fluid outlet to said pathway to allow for
`passage of heat transfer fluid through the pathway and
`
`___________________________________
`nonlinear heat transfer
`
`The Aisin Pump coniprises
`
`nonlinear heat transfer fluid pathway in the monolithic body
`
`As shown below the Aisin Pump cornpnses
`curved heat transfer fluid pathway in the iiionolithic body described above
`least one fluid inlet and at least one fluid outlet for heat transfer fluid The fluid inlet allows heat
`This pathway contains at
`transfer fluid water to enter the fluid pathway and the fluid outlet allows the fluid to exit the pathway thereby allowing
`passage ofheat transier fluid through the pathway
`
`fluid pathway in the
`
`nionolithic body with at
`
`least one fluid inlet and at
`
`least one fluid outlet to said
`
`pathway to allow for
`
`passage of heat transfer
`
`fluid through the pathway
`
`and
`
`Fluid Outlet
`
`1MG2003 .J PG
`
`121iiid Path\va\
`
`Petitioners' Exhibit 1015, pg. 21
`
`

`

`U.S PatentNo 7683509 Claim
`for the at least one fluid inlet and the at least one fluid outlet
`wherein the monolithic body completely covers the exterior of the device except
`wherein the monolithic body
`
`completely covers the
`
`extenor ofthe device except
`for the at least one fluid
`
`inlet and the at least one
`
`fluid outlet
`
`The Aisin Pump comprises monolithic body which completely covers the exterior ofthe device except
`fluid inlet and the at least one fluid outlet
`
`for the at least one
`
`As the pictures below show the monolithic body ofthe Aisin Pump completely covers the exterior ofthe pump excepting
`the at least one fluid inlet and the at least one fluid outlet The entire exterior ofthe Aisin Pump is composed of the
`the entire exterior ofthe pump
`thermoplastic material described above and this thermoplastic material encompasses
`excepting the at least one fluid inlet and the at least one fluid outlet
`
`1MG2002.JPG
`
`Petitioners' Exhibit 1015, pg. 22
`
`

`

`LS Patent No 7683509 Claim
`for the at least one fluid inlet and the at least one fluid outlet
`wherein the iiionolithic body completely covers the exterior ofthe device except
`
`uid iikt
`
`1i rfllC tic hod
`
`lu
`
`out
`
`1MG2028.J PG
`
`Petitioners' Exhibit 1015, pg. 23
`
`

`

`LS Patent No 7683509 Claim
`for the at least one fluid inlet and the at least one fluid outlet
`wherein the iiionolithic body completely covers the exterior ofthe device except
`
`llLli1 inlet
`
`Tliernioplast IC txl
`
`Fluid OUtlet
`
`1MG2044.J PG
`
`Petitioners' Exhibit 1015, pg. 24
`
`

`

`U.S Patent No 7683509 Claim
`The electromagnetic field-functioning device of claim wherein the device comprises pump
`
`The electromagnetic
`
`field-functioning device of
`
`claim wherein the device
`
`comprises
`
`pump
`
`See Chart of Claim above
`
`Petitioners' Exhibit 1015, pg. 25
`
`

`

`114
`
`fluid-cooled motor
`
`comprising
`
`See Chart of Claim above
`
`U.S Patent No 7683509 Claim 14
`14 fluid-cooled motor comprising
`
`Petitioners' Exhibit 1015, pg. 26
`
`

`

`at least one electrical
`
`conductor
`
`See Chart of Claim above
`
`U.S Patent No 7683509 Claim 14
`at least one electrical conductor
`
`Petitioners' Exhibit 1015, pg. 27
`
`

`

`_________________________
`monolithic body of
`injection molded
`
`thermoplastic material
`
`U.S Patent No 7683509 Claim 14
`monolithic body of injection molded thermoplastic material
`
`See Chart of Claim above
`
`Petitioners' Exhibit 1015, pg. 28
`
`

`

`U.S Patent No 7683509 Claim 14
`substantially encapsulating the at least one conductor and
`
`substantially encapsulating
`
`the at least one conductor
`
`and
`
`See Chart of Claim above
`
`Petitioners' Exhibit 1015, pg. 29
`
`

`

`U.S Patent No 7683509 Claim 14
`non-linear heat transfer fluid pathway in the monolithic body with at least one fluid inlet and at least one fluid outlet to said pathway to allow for
`passage of heat transfer fluid through the pathway
`
`_________________________
`non-linear heat transfer
`
`See Chart of Claim above
`
`fluid pathway in the
`
`monolithic body with at
`least one fluid inlet and at
`
`least one fluid outlet to said
`
`pathway to allow for
`
`passage of heat transfer
`
`fluid through the pathway
`
`Petitioners' Exhibit 1015, pg. 30
`
`

`

`LS Patent No 7683509 Claini 14
`wherein the monolithic body of inj ecti on molded theiinoplastic niaterial substantially encapsulates
`body
`the iii onol
`
`thi
`
`wherei ii
`
`stator of the motor
`
`of inj ection molded
`
`theiinopl asti material
`
`The monolithic body of nj ection molded theniioplastic material of the Ai si ii Pump Substantially encapSulateS
`iii otor
`
`stator of the
`
`substantially encapsulateS
`
`Stator of the niotor
`
`AS the inlageS below 5110w
`the body of the motor
`
`the Stator ofthe Aisin Pump is encapSulated by the injection molded thermoplastic material of
`
`StIRF
`
`ic1aI ainhIul ions
`
`Sidlor wind ings
`
`1MG205 .JPG
`
`Petitioners' Exhibit 1015, pg. 31
`
`

`

`LS Patent No 7683509 Claini 14
`wherein the monolithic body of inj ecti on molded theiinoplastic niaterial substantially encapsulates
`
`stator of the motor
`
`taor P0LC iiic.iJ anhiiitio1is
`
`Sialor 1l nicial
`
`laniinai ions
`
`Ii
`
`rnlop si
`
`todv
`
`Stator
`
`\Vi1dII1S
`
`Stalor viiidings
`
`1MG2044.J PG
`
`Petitioners' Exhibit 1015, pg. 32
`
`

`

`U.S Patent No 7683509 Claim 14
`wherein the monolithic body of injection molded thermoplastic material substantially encapsulates
`pump comprising the
`motor of claim 14
`
`See Chart of Claims
`
`15
`
`and 14 above
`
`stator of the motor
`
`Petitioners' Exhibit 1015, pg. 33
`
`

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