`571-272-7822
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`
` Paper 10
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`Entered: March 13, 2019
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`
`UNITED STATES PATENT AND TRADEMARK OFFICE
`____________________
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`____________________
`
`HEINEKEN N.V.,
`Petitioner,
`
`v.
`
`ANHEUSER-BUSCH INBEV S.A.,
`Patent Owner.
`____________________
`
`Case IPR2018-01669
`Patent 9,517,876 B2
`____________________
`
`
`
`
`
`
`
`
`Before KRISTINA M. KALAN, JON B. TORNQUIST, and
`AVELYN M. ROSS, Administrative Patent Judges.
`
`ROSS, Administrative Patent Judge.
`
`
`
`
`DECISION
`Denying Institution of Inter Partes Review
`35 U.S.C. § 314
`
`
`
`
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`IPR2018-01669
`Patent 9,517,876 B2
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`
`INTRODUCTION
`I.
`Heineken N.V. (“Petitioner”) filed a Petition requesting inter partes
`review of claims 1–5 of U.S. Patent No. 9,517,876 B2 (Ex. 1001, “the ’876
`patent”). Paper 1 (“Pet.”). Anheuser-Busch InBev S.A. (“Patent Owner”)
`filed a Preliminary Response to the Petition. Paper 6 (“Prelim. Resp.”).
`With Board authorization, Petitioner also filed a Reply (Paper 8) to the
`Preliminary Response and Patent Owner filed a Sur-Reply (Paper 9).
`We have authority to determine whether to institute an inter partes
`review. 35 U.S.C. § 314; 37 C.F.R. § 42.4(a). An inter partes review may
`be instituted only upon a showing that “there is a reasonable likelihood that
`the petitioner would prevail with respect to at least 1 of the claims
`challenged in the petition.” 35 U.S.C. § 314(a). After considering the
`Petition, Preliminary Response, Petitioner’s Reply, Patent Owner’s Sur-
`reply, and the evidence of record, we determine that Petitioner has not
`demonstrated a reasonable likelihood of prevailing with respect to at least
`one claim challenged in the Petition. Accordingly, we do not institute an
`inter partes review.
`
`
`A. Related Proceedings
`The Petitioner attests that “[t]he outcome of this proceeding could
`affect or be affected by the proceedings in Certain Blow-Molded Bag-in-
`Container Devices, Associated Components, and End User Products
`Containing or Using the Same Inv. No. 337-TA-1115 (International Trade
`Commission) (“ITC Litigation”) and Anheuser-Busch InBev S.A. v.
`Heineken USA Inc., No. 18-cv-3856 (S.D.N.Y.) (“District Court
`Litigation”).” Pet. 1. In addition, we observe a related patent is being
`
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`2
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`IPR2018-01669
`Patent 9,517,876 B2
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`challenged in IPR2018-01663, and that Petitioner challenges an additional
`patent owned by Patent Owner in IPR2018-01665 and IPR2018-01667.
`Paper 4, 1.
`
`
`The ’876 patent (Ex. 1001)
`B.
`The ’876 patent relates to bag-in-containers and, in particular, “to
`integrally blow-moulded1 bag-in-containers made of a single material.”
`Ex. 1001, 1:21–23. The ’876 patent explains that bag-in-containers, also
`called or bag-in-bottles or bag-in-boxes depending on the geometry of the
`outer vessel, encompass “a family of liquid dispensing packaging consisting
`of an outer container comprising an opening to the atmosphere—the
`mouth—and which contains a collapsible inner bag joined to said container
`and opening to the atmosphere at the region of said mouth.” Id. at 1:30–38.
`Figures 1A and 2A of the ’876 patent are reproduced below:
`
`
`1 The art uses the terms “moulded” and “molded” interchangeably. We do
`so as well.
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`3
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`IPR2018-01669
`Patent 9,517,876 B2
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`Figure 1A is a schematic cross-sectional representation of a two layer
`preform suitable for blow moulding a container. Id. at 3:38–40. Figure 2A
`is a schematic cross-sectional representation of a container obtained by blow
`moulding the preform of Figure 1A. Id. at 3:45–47. As shown in
`Figure 1A, preform 1 comprises inner layer 11 and outer layer 12. Id.
`at 3:61–64. The region between inner and outer layers 11 and 12 is interface
`14, where the two layers substantially contact each other. Id. at 3:65–4:3.
`
`Bag-in-container 2 is formed by bringing the preform of Figure 1A to
`a blow-moulding temperature, fixing the heated preform at the level of the
`neck region, and blow moulding the heated preform. Id. at 5:15–21. As
`shown in Figure 2A, inner layer 21 and outer layer 22 of the blow moulded
`container are connected by interface 24 over substantially the whole of the
`inner surface of the outer layer, and interface 24 is in fluid communication
`with the atmosphere through vents 3. Id. at 5:21–26.
`The ’876 patent explains that “[o]ne redundant problem with
`integrally blow-moulded bag-in-containers is the choice of materials for the
`inner and outer layers which must be selected according to strict criteria.”
`Id. at 2:32–35. Specifically, the two layers must be compatible in terms of
`processing, but incompatible in terms of adhesion. Id. at 2:34–37. Materials
`used in the prior art for this purpose were, for example, PET or EVOH2 for
`the outer layer, and polyethylene for the inner layer. Id. at 2:44–47.
`The ’876 patent explains that use of these materials is advantageous for
`injection molding of the preforms, but “far from optimal for the blow-
`
`
`2 PET is polyethylene terephthalate and EVOH is ethylene vinyl alcohol.
`Ex. 1001, 7:17–18, 7:21.
`
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`4
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`IPR2018-01669
`Patent 9,517,876 B2
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`moulding step since polyethylene and PET are characterized by different
`blow-moulding temperatures.” Id. at 2:47–51.
`The ’876 patent reports that “it has surprisingly been discovered that
`excellent delamination results between the inner and outer layers can be
`obtained” when the preforms for both the inner and outer layers consist of
`the same material. Id. at 4:42–46. In one method for successfully using
`such layers made of the same material, gas is first blown into the space
`defined by the inner layer to stretch the preform. Id. at 5:50–51. This gas is
`retained within the gap separating the inner and outer layers of the preform
`until the pressure in said gap reaches a predetermined value, at which point a
`valve is opened allowing evacuation of the gas. Id. at 5:51–58. “By this
`method, the inner layer is prevented from entering into contact with the outer
`layer by the air cushion enclosed within the gap separating the two layers
`when their respective temperatures are the highest,” and the layers only
`come into contact “when their respective temperatures have dropped to a
`level where adhesion between the layers cannot build up to any substantial
`level.” Id. at 5:59–6:2.
`
`
`Illustrative Claim
`C.
`Claim 1 is the only independent claim in the ’876 patent, and claims
`2–5 depend, directly or indirectly, from claim 1. Claim 1 is illustrative of
`the claimed subject matter and is reproduced below:
`
`A two-layer integrally blow-moulded dispensing device
`1.
`comprising:
`an outer container consisting of a first single layer
`comprising PET having a neck region, a body portion, and a
`mouth;
`
`
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`5
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`Patent 9,517,876 B2
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`a collapsible inner bag consisting of a second single layer
`comprising PET, suitable for holding a liquid in said inner bag,
`wherein the outer container and the inner bag are adjacent, said
`inner bag in direct contact with the outer container forming an
`interface to which the outer container and said inner bag are
`releasably adhered;
`a vent between said inner bag and the outer container, said
`vent open to an outer atmosphere, wherein said vent is disposed
`at the neck region; and
`a source of pressurized gas removably attached to the vent.
`Ex. 1001, 7:2–17.
`
`
`Evidence Relied Upon
`D.
`Petitioner identifies the following references as prior art in the
`grounds of unpatentability:
`
`(1) WP 91/08099 A1, to James Butterworth., published June
`13, 1991 (“Butterworth”) (Ex. 1005).
`
`
`(2) EP 0 389 191 A1, to Jozef Hubert Marie Beyens,
`published September 26, 1990 (“Beyens”) (Ex. 1006).
`
`
`(3) US 5,301,838, to Steven L. Schmidt et al., issued April 12,
`1994 (“Schmidt”) (Ex. 1007).
`
`
`(4) US 6,066,287, to Thomas E. Brady et al., issued May 23,
`2000 (“Brady”) (Ex. 1008).
`
`JP H6-345069, to Nobuyuki Takakusagi et al., published
`December 20, 1994 (“Takakusagi”) (Ex. 1010, English
`translation).
`
`
`(5)
`
`
`(6)
`
`JP H06-039906 A, to Ito Keisuke, published February 15,
`1994 (“Keisuke”) (Ex. 1012, English translation).
`
`
`(7) US 5,242,085, to Simon J. Richter et al., issued September
`7, 1993 (“Richter”) (Ex. 1013).
`
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`IPR2018-01669
`Patent 9,517,876 B2
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`The Petition is also supported by the Declaration of Dr. Maureen T.F.
`
`Reitman. Ex. 1002. Patent Owner relies on the Declaration of Dr. Paul
`Koch. Ex. 2001.
`
`
`The Asserted Grounds of Unpatentability
`E.
`Petitioner challenges the patentability of claims 1–5 of the ’876 patent
`
`on the following grounds (see Pet. 4):
`
`Claim(s)
`1–5
`
`1–5
`1–5
`
`1–5
`
`
`
`References
`Basis
`35 U.S.C. § 103 Butterworth with Beyens
`and/or Schmidt
`Brady and Takakusagi
`Beyens with Keisuke
`and/or Richter
`Keisuke with Beyens
`and/or Schmidt
`
`35 U.S.C. § 103
`35 U.S.C. § 103
`
`35 U.S.C. § 103
`
`II. ANALYSIS
`We organize our analysis into several sections. In this section, we
`discuss the applicable law. Then, in Section II.A, we address the level of
`skill in the art at the time of the invention. Next, we discuss claim
`construction (Section II.B). In Sections II.C–F, taking into account the
`information presented at this stage of the proceeding, we consider whether
`Petitioner makes a threshold showing for inter partes review for challenges
`to at least one claim based on (1) Butterworth in combination with Beyens
`and/or Schmidt, (2) Brady in combination with Takakusagi, (3) Beyens in
`combination with Keisuke and/or Richter, and (4) Keisuke in combination
`with Beyens and/or Schmidt, respectively.
`
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`
`“In an [inter partes review], the petitioner has the burden from the
`onset to show with particularity why the patent it challenges is
`unpatentable.” Harmonic Inc. v. Avid Tech., Inc., 815 F.3d 1356, 1363 (Fed.
`Cir. 2016) (citing 35 U.S.C. § 312(a) (3) (requiring inter partes review
`petitions to identify “with particularity. . . the evidence that supports the
`grounds for the challenge to each claim”)). This burden of persuasion never
`shifts to the patent owner. See Dynamic Drinkware, LLC v. Nat’l Graphics,
`Inc., 800 F.3d 1375, 1378 (Fed. Cir. 2015) (discussing the burden of proof in
`inter partes review). Furthermore, a petitioner cannot satisfy its burden of
`proving obviousness by employing “mere conclusory statements.” In re
`Magnum Oil Tools Int’l, Ltd., 829 F.3d 1364, 1380 (Fed. Cir. 2016).
`A claim is unpatentable under 35 U.S.C. § 103 if the differences
`between the claimed subject matter and the prior art are such that the subject
`matter, as a whole, would have been obvious at the time of the invention to a
`person having ordinary skill in the art. KSR Int’l Co. v. Teleflex Inc., 550
`U.S. 398, 406 (2007). The question of obviousness is resolved on the basis
`of underlying factual determinations including (1) the scope and content of
`the prior art; (2) any differences between the claimed subject matter and the
`prior art; (3) the level of ordinary skill in the art; and (4) objective evidence
`of nonobviousness. Graham v. John Deere Co., 383 U.S. 1, 17–18 (1966).
`Consideration of the Graham factors “helps inform the ultimate obviousness
`determination.” Apple Inc. v. Samsung Elecs. Co., 839 F.3d 1034, 1048
`(Fed. Cir. 2016) (en banc), cert. denied (Nov. 6, 2017). To prevail in an
`inter partes review, Petitioner must explain how the proposed combinations
`of prior art would have rendered the challenged claims unpatentable.
`
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`Patent 9,517,876 B2
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`At this preliminary stage, we determine whether the information
`presented shows a reasonable likelihood that Petitioner would prevail in
`establishing that at least one of the challenged claims would have been
`obvious over the proposed prior art.
`We analyze the challenges presented in the Petition in accordance
`with the above-stated principles.
`
`
`Level of Ordinary Skill in the Art
`A.
`We review the grounds of unpatentability in view of the
`understanding of a person of ordinary skill in the art at the time of the
`invention. Graham, 383 U.S. at 17. Petitioner submits that the ordinarily
`skilled artisan would have possessed:
`
`at least a Bachelor of Science degree in a plastics-related
`engineering discipline, such as polymer engineering, materials
`engineering, chemical engineering, or mechanical engineering,
`as well as five years of industry experience or an advanced
`degree dealing with commercial thermoplastics and packaging
`materials, or some combination thereof.
`Pet. 19; see also Ex. 1002 ¶ 67 (same). Patent Owner proposes a
`“substantially similar” level of skill in the art and indicates that “regardless
`of which party’s definition of a POSA is adopted, the claims are valid in
`view of the cited references.” Prelim. Resp. 9 (citing Ex. 2001 ¶¶ 30–36).
`For purposes of this Decision, and based on the record currently
`presented, we adopt Petitioner’s definition.3 Further, we find that the prior
`
`
`3 For purposes of this Decision, we find that both Dr. Reitman and Dr. Koch
`are qualified to opine on the perspective of a person of ordinary skill in the
`art at the time of the invention. See Ex. 1002 ¶¶ 5–7 (statement of
`qualifications and background); see also Ex. 2001 ¶¶ 6–10 (statement of
`qualifications and experience).
`
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`art of record reflects the level of skill in the art at the time of the invention.
`See Okajima v. Bourdeau, 261 F.3d 1350, 1355 (Fed. Cir. 2001).
`
`Claim Construction
`B.
`The Board interprets claims of an unexpired patent using the
`“broadest reasonable construction in light of the specification of the patent.”
`37 C.F.R. § 42.100(b) (2016).4
`Neither Petitioner nor Patent Owner identify any claim terms that are
`in need of express construction. Pet. 5–6; Prelim. Resp. 8–9. Upon review
`of the parties’ arguments and the prior art of record, we agree with the
`parties that no claim terms of the ’876 patent require express construction
`for purposes of this Decision. See Nidec Motor Corp. v. Zhongshan Broad
`Ocean Motor Co., 868 F.3d 1013, 1017 (Fed. Cir. 2017) (citing Vivid Techs.,
`Inc. v. Am. Sci. & Eng’g, Inc., 200 F.3d 795, 803 (Fed. Cir. 1999) (“[O]nly
`those terms need be construed that are in controversy, and only to the extent
`necessary to resolve the controversy.”)).
`
`
`Challenges based on the Combination of Butterworth,
`Beyens, and/or Schmidt
`Petitioner contends that the subject matter of claims 1–5 of the ’876
`patent is rendered obvious by the combination of Butterworth, Beyens,
`and/or Schmidt. Pet. 27.
`
`
`4 The broadest reasonable construction standard applies to inter partes
`reviews filed before November 13, 2018. 77 Fed. Reg. 48727 (Aug. 14,
`2012) (codified at 37 C.F.R. § 42.100(b)), as amended at 81 Fed. Reg. 18766
`(Apr. 1, 2016); see also 83 Fed. Reg. 51340 (Oct. 11, 2018) (changing the
`standard for interpreting claims in inter partes reviews filed on or after
`November 13, 2018).
`
`C.
`
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`Patent 9,517,876 B2
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`1.
`
`Overview of the Prior Art
`a.
`Butterworth (Ex. 1005)
`Butterworth discloses a preform for a blown container that is injection
`molded as two separate pieces and subsequently fitted together before the
`preform is blown to form the container. Ex. 1005, 3:29–32. The containers
`of Butterworth may have a capacity of up to three liters. Id. at 5:19–27.
`Figure 4 of Butterworth is reproduced below:
`
`
`Figure 4 is a longitudinal section through a fourth example preform of
`Butterworth. Id. at 14:25–26, 15:23. The preform of Figure 4 has inner
`shell 1, outer shell 4, and longitudinally extending channels 7, which provide
`venting for the space between the two shells after the bottle has been
`formed. Id. at 15:28–36. Both the inner and outer shell are made of PET,
`but outer shell 4 “has a very much greater wall thickness than the inner
`shell 1.” Id. at 15:28–30.
`Butterworth explains that channels 7 allow “the liner formed by the
`inner shell 1 to be collapsed by applying a vacuum to the neck of the bottle.”
`
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`Id. at 15:36–16:1. The resulting liner-less bottle may then be re-lined and
`re-used. Id. at 11:24–33, 16:1–2
`
`Beyens (Ex. 1006)
`b.
`Beyens discloses containers for transport, storage, and dispensing of
`beverages, including beverages that are dispensed from the container under
`pressure. Ex. 1006, 1:2–6. Beyens explains that PET containers have been
`developed for use with beverages such as beer or soft drinks, but “such
`containers have the disadvantages that PET is not completely impervious to
`oxygen.” Id. at 1:16–22. Thus, Beyens provides a container having an outer
`container made of, for example, PET, and an “inner bag of flexible air-tight
`or gas-tight material.” Id. at 1:45–48, 2:15–18.
`Figure 1 of Beyens is reproduced below:
`
`
`Figure 1 is a diagrammatic cross-section through a container of Beyens,
`showing the container connected to a dispensing tap and a source of
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`pressurized gas. Id. at 2:22–25. Beyens explains that outer container 10 is
`formed of PET, and inner bag 20 is formed of a material that is suitable for
`contact with the stored beverage, such as layered polyethylene. Id. at 2:40–
`41, 2:50–55. A source of pressurized gas 82 is connected through gas
`line 78 and provides gas to the space between outer container 10 and inner
`bag 20, which forces the contents of the bag to flow out through dispensing
`line 66 when the tap is opened. Id. at 4:36–50.
`
`
`
`
`Schmidt (Ex. 1007)
`c.
`Schmidt discloses a multilayer plastic container for use with either a
`positive or negative pressure dispensing system. Ex. 1007, Abstract. The
`multi-layer container of Schmidt is blow molded from a multi-layer
`polymeric preform having an inner layer made of a material that has
`“no tendency to form primary chemical bonds with the outer layer” and thus
`is “not substantially melt soluble in the polymer of the outer layer.” Id.
`at 1:50–56. “As such, the dissimilar layers may be separated through the
`application of force.” Id. at 1:58–60, 1:61–64 (using a positive pressure
`of 20 psi to delaminate the inner layer and dispense a product).
`
`Analysis
`Petitioner asserts that Butterworth describes nearly all elements of
`claim 1 (see Pet. 27–37), except “a source of pressurized gas removably
`attached to the vent.” Pet. 33. Petitioner contends, however, that
`Butterworth teaches applying a vacuum to the mouth of the container, and
`that one of ordinary skill in the art would have understood that such a
`vacuum creates a “pressure differential to collapse the bag and dispense the
`liquid.” Id. at 34 (citing Ex. 1002 ¶ 86). Petitioner further contends that
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`because the vacuum of Butterworth would bring the liquid into contact with
`the atmosphere, one of ordinary skill in the art would have sought to use the
`positive pressure systems of Beyens and/or Schmidt to dispense the liquids
`of Butterworth “while maintaining the quality of said liquid.” Id. at 34–37.
`Contrary to Petitioner’s arguments, we are directed to no disclosure in
`Butterworth of using negative pressure to dispense liquids from a container.
`As noted by Patent Owner, the vacuum of Butterworth is applied only after
`the contents of the container have been removed. Prelim. Resp. 39 (citing
`Ex. 2001 ¶ 152; Ex. 1005, 11:24–12:19). By way of example, Butterworth
`states:
`
`However, after use of such a container the inner layer of the
`container, since it is not bonded to the outer layer, can be
`removed by, for example, applying a vacuum to the inner part of
`the container and allowing air to flow through the vents into the
`interface between the two parts. [Ex. 1005, 11:29–33 (emphasis
`added)].
`
`This allows the liner formed by the inner shell 1 to be collapsed
`by applying a vacuum to the neck of the bottle. The resulting
`bottle may be re-lined before being re-used. [Id. at 15:36–16:2].
`Thus, it is not evident from Petitioner’s arguments why one of ordinary skill
`in the art would have sought to apply the positive pressure systems of
`Beyens and/or Schmidt, which apply positive pressure to the interior of a
`container in order to dispense beverages, to the system of Butterworth,
`which applies a vacuum to collapse the liner of a container once it is empty.
`In view of the foregoing, Petitioner has not demonstrated a reasonable
`likelihood that claim 1 of the ’876 patent would have been obvious over the
`combined disclosures of Butterworth, Beyens, and/or Schmidt. Petitioner
`also does not present any arguments or evidence with respect to dependent
`
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`claims 2–5 that would remedy the defects noted above with respect to claim
`1. Thus, Petitioner has not demonstrated a reasonable likelihood that the
`subject matter of claims 1–5 would have been obvious over the combined
`disclosures of Butterworth, Beyens, and/or Schmidt.
`
`
`D.
`
`Challenges based on the Combination of Brady and Takakusagi
`Petitioner contends that the subject matter of claims 1–5 of the ’876
`
`patent are rendered obvious by the combination of Brady and Takakusagi.
`Pet. 40.
`
`1.
`
`Overview of the Prior Art
`a.
`Brady (Ex. 1008)
`Brady is directed to a gas assist injection molding process for forming
`a multi-layered plastic bottle. Ex. 1008, 1:12–14. In this process, a double-
`layered plastic parison is formed, preferably from PET, and then blow
`molded to form a double-layered container. Id. at 1:53–56, 2:3–6.
`Figures 1 and 2 of Brady are reproduced below:
`
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`Figure 1 is an elevational, sectional view of the double walled parison of
`Brady, and Figure 2 is an elevational, sectional view of the double-walled
`container formed from the parison of Figure 1. Id. at 1:38–46. As shown in
`Figure 1, the double-walled parison has inner container 14 and outer
`container 16. Id. at 2:9–13. The double-walled parison also contains
`aperture 20, which allows back pressure to be provided to space or void 18
`between inner container 14 and outer container 16. Id. at 2:30–35.
`
`As shown in Figure 2, use of back pressure during the blow molding
`process allows inner container 14 to be formed into a different shape than
`outer container 16, i.e., “inner container 14 need not conform to the outer
`container 16 during the blow molding process.” Id. at 2:30–37. Brady
`explains that after blow molding inner and outer layers 14 and 16 into their
`final shape, carbon dioxide may be inserted into void 18 between the inner
`and outer containers. Id. at 2:41–43. This gas creates a barrier to the
`diffusion of materials through the wall of inner container 14 and is retained
`within void 18 “by means of, for example, a plastic plug 28.” Id. at 2:43–46.
`Brady explains that the container may also be modified by (1) injecting a
`water-soluble colored fluid between the layers of the container; (2) creating
`a vacuum between the container layers to provide a container with improved
`insulating properties; or (3) creating an aerosol container by pressurizing the
`void space between the container layers. Id. at 1:57–62, 3:5–55.
`
`Takakusagi (Ex. 1010)
`b.
`Takakusagi discloses a bottle that is comprised of at least an outside
`layer and an inside layer that are freely separable. Ex. 1010 ¶ 8. The inside
`
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`layer of Takakusagi is formed from a different synthetic resin material with
`a higher melting point than the outside layer. Id. ¶¶ 8, 10.
`Figure 1 of Takakusagi is reproduced below:
`
`
`Figure 1 of Takakusagi is a side-by-side cross-section/front view of a
`laminated separable bottle. Id. at 5 (“Brief Description of the Drawings”).
`As shown in Figure 1, the bottle of Takakusagi is composed of outside
`layer 1, inside layer 2, and atmosphere introduction holes 3, which are
`“formed at the bottle mouth where the cap is fitted so as to not be
`conspicuous.” Id. ¶¶ 13, 16. Takakusagi explains that atmosphere
`introduction holes 3 can also be formed “at the body part, the bottom part or
`any other place where air can flow in.” Id. ¶ 16.
`
`2.
`
`Analysis
`Petitioner asserts that Brady describes nearly all elements of claim 1.
`Pet. 40–47. Claim 1 requires, inter alia, that the inner bag and outer
`container comprise PET and that the inner bag is adjacent to and in direct
`
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`contact with the outer container, “forming an interface to which the outer
`container and said inner bag are releasably adhered.” Ex. 1001, 7:5–12.
`Petitioner contends Brady discloses that its preform is composed of two
`layers of the same material, preferably PET (Pet. 42–43 (citing Ex. 1008,
`2:3–14)), and asserts Brady’s disclosure that “inner container 14 need not
`conform to the outer container 16 during the blow molding process”
`inherently discloses that the two layers may conform to each other during
`this process. Pet. 43 (citing Ex. 1008, 2:35–37; Ex. 1002 ¶ 101) (emphasis
`added). Petitioner further urges that, to the extent Brady does not disclose
`two layers that are in direct contact to form an interface, one of ordinary skill
`in the art would have sought to use the “‘freely separable’ layers disclosed in
`Takakusagi with the aforementioned features of Brady.” Id. at 44–45.
`Patent Owner contends Petitioner has not demonstrated sufficiently
`that the inner and outer layers of Brady are in direct contact, and contends
`Petitioner’s reliance on Takakusagi is misplaced. Prelim. Resp. 46–47.
`We agree.
`Brady discloses introducing back pressure to void 18 between the
`inner and outer layers of the preform during the blow molding step
`so that the inner container 14 may be formed to a different shape
`than the outer container 16. Thus, the inner container 14 need
`not conform to the outer container 16 during the blow molding
`process. In this way, for example, a double-walled container 22
`may be formed wherein the outer container 16 has a flat circular
`base 24 while the inner container 14 has a convex hemispherical
`base 26.
`Ex. 1008, 2:30–40. During this process, void 18 is maintained, and later
`may be filled with carbon dioxide or any other gas. Id. at 2:30–46.
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`Petitioner does not adequately explain why Brady’s discussion of
`
`successfully preventing the inner and outer layers from conforming to each
`other during the blow molding process would teach or suggest conforming
`the inner and outer layers during the blow molding process. Indeed, both
`Petitioner and Brady rely on void 18 being maintained during the blow
`molding process in order to allow carbon dioxide or a colored liquid to be
`injected between the inner and outer layers of the container. Pet. 47 (citing
`Ex. 1008, 2:30–33 (providing back pressure to space or void 18 “so that the
`inner container 14 may be formed to a different shape than the outer
`container 16”), 2:41–43 (“Carbon dioxide or any other gas may be inserted
`into the void 18 between the inner and outer containers 14 and 16,
`respectively.”), 3:5–9 (“As will be readily apparent to one ordinarily skilled
`in the art, the carbon dioxide inserted into the void 18 may be at atmospheric
`pressure, or may be at an elevated pressure.”)). Thus, we are not persuaded
`that Brady teaches or suggests a container having inner and outer layers that
`conform, as asserted by Petitioner.
`
`As noted by Petitioner, Takakusagi discloses inner and outer layers
`that are “freely separable” and in direct contact. Id. at 44–45; Ex. 1010 ¶¶ 6,
`8, and Fig. 1. These layers, however, are formed of different materials.
`Ex. 1010 ¶¶ 8, 10 (“The method for manufacturing a laminated separable
`bottle of the present invention is characterized in that” the bottle is formed
`using “at least two separable layers” that are “formed from different
`synthetic materials”). Thus, to the extent Petitioner contends one of ordinary
`skill in the art would have sought to use the “freely separable” layers of
`Takakusagi in Brady, it does not explain adequately why the proposed
`combination would provide an inner bag and outer container that both
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`comprise PET. See Pet. 42–43 (relying on the composition of Brady’s inner
`and outer layers to satisfy the limitations that the “outer container consist[s]
`of a first single layer comprising PET” and the “collapsible inner bag
`consist[s] of a second single layer comprising PET”). Moreover, to the
`extent Petitioner proposes to form Brady’s PET layers in direct contact with
`each other—the orientation disclosed in Takakusagi—it does not adequately
`explain how the inner and outer layers of Brady could be formed of the same
`polymer, blow molded in a conforming manner, and successfully
`delaminated using gas pressure. Id. at 44–45.
`In view of the foregoing, Petitioner has not demonstrated a reasonable
`likelihood that claim 1 of the ’876 patent would have been obvious over the
`combined disclosures of Brady and Takakusagi. Petitioner also does not
`present any arguments or evidence with respect to dependent claims 2–5 that
`would remedy the defects noted above with respect to claim 1. Thus,
`Petitioner has not demonstrated a reasonable likelihood that the subject
`matter of claims 1–5 would have been obvious over the combined
`disclosures of Brady and Takakusagi.
`
`
`E.
`
`Challenges based on the Combination of Beyens,
`Keisuke, and/or Richter
`Petitioner contends that the subject matter of claims 1–5 of the ’876
`patent is rendered obvious by the combination of Beyens, Keisuke, and/or
`Richter. Pet. 50.
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`1.
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`
`Overview of Prior Art
`a.
`Keisuke (Ex. 1012)
`Keisuke is directed to “a multi-layer molded container having easy
`interlayer separability.” Ex. 1012 ¶ 1.
`Figure 1 of Keisuke is reproduced below.
`
`
`Figure 1 of Keisuke depicts a multi-layer molded container having outer
`layer 1 and inner layer 2. Id. ¶ 28. Keisuke explains that outer layer 1 and
`inner layer 2 are both made of PET, but the PET of inner layer 2 is
`“combined with an aliphatic polyamide with aromatic rings,” or a
`“multilayer of an ethylene/vinyl alcohol copolymer and polyolefin such as
`polypropylene” is added to act “as a functional film to improve gas barrier
`properties.” Id. Keisuke additionally includes an “interlayer ventilation”
`hole 8 or vent (not shown above) so that “outside air can be introduced
`between the layers corresponding to the amount of liquid filling the
`container.” Id. at [57].
`
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`2.
`
`Richter (Ex. 1013)
`b.
`Richter discloses a syrup dispensing system that includes a blow
`molded, multi-layer PET container. Ex. 1013, Abstract. The PET container
`of Richter “includes a release agent such as a layer of EVOH located outside
`of the inner PET layer . . . so that the inner PET layer can separate from the
`remainder of the wall and collapse around the remaining syrup as it is
`withdrawn.” Id.
`
`Analysis
`Petitioner contends that Beyens describes a “container for transport,
`storage, and dispensing of beverages” that includes an outer container and an
`inner bag which may be made through integral blow-molding as taught in
`Keisuke and Richter. Pet. 50. Petitioner further asserts that Beyens
`discloses an outer container made of PET (id. at 51–52) and “a collapsible
`inner bag consisting of a second single layer comprising PET, suitable for
`holding a liquid in said inner bag” because “the ‘inner bag may be made
`from any suitable material which is approved for use with beverages,’”
`including PET. Id. at 53–54 (citing Ex. 1006, 2:15–18; Ex. 1002 ¶¶ 21–22,
`36). Petitioner further argues that “to the extent Beyens is not found to
`expressly disclose that the inner bag comprises PET,” Keisuke and Richter
`teach that PET is suitable for use as the inner bag of Beyens. Id. at 54
`(citing Ex. 1012 ¶¶ 1, 28; Ex. 1013