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`KASHIV EXHIBIT 1023
`IPR2019-00797
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`158 Biochemical engineering inclusion bodies are solubilized using strong denaturants, such as urea, GdmCl, or thiocyanate salts, or detergents, such as SDS [8°,P1], n-cetyl trimethylammonium chloride [4], sarkosyl [6], or sodium n-laurosyl sarcosine [7], and a reducing agent, such as [3-mercaptoethanol, dithiotreitol (DTT), dithioerythritol, or cysteine. Temperatures above 300C are typically used to facilitate the solubilization process. A chelating agent, such as EDTA or EGTA, can be included in the solubilization buffer to scavenge metal ions, which could cause unwanted oxidation reactions. Solubilization can also be accomplished by the addition of acids, such as 70% formic acid [5°]. Alternatively, for periplasmic inclusion bodies the recombinant protein may be recovered by in-situ solubilization [P2 °] in which the denaturant and reducing agent arc added to the broth at the end of the fermentatioo process, and the cell debris is separated from the soluble material by aqueous two-phase extraction. Solubilized inclusion body proteins can be contaminated with varying levels of host proteins, nucleic acids, and cell membrane components. It is thought that the presence of these microbial contaminants may induce aggregation during refolding, thus reducing overall yields. Maachupalli-Reddy et al. [9 °] showed that whereas non- proteinaceous contaminants have little effect on renat- uration yields, aggregation of protein contaminants can result in significant losses by triggering co-aggregation of the desired protein. Thus, some inclusion body processes include a purification step prior to refolding. Typically this step may be ion exchange [4,10], size exclusion [P3",l 1], metal affinity [12], or reverse phase chromatography [P3"]. A common feature of these chromatographic steps is that they all operate with buffers that keep the protein in the denatured reduced state. If the solubilized protein is to be stored for later use, it may typically be exchanged into an acidic buffer, such as 10% acetic acid or 5-10 mM HCI [P3°,13] and freeze-dried. Exposure to low pH may result, for some proteins, in the formation of partially folded intermediates unable to refold to the native active configuration [14]. In this case, the lyophilized protein should be resolubilized using chaotropic agents or detergents, before refolding is attempted. Renaturation of the solubilized protein Several methods, including dilution, dialysis, diafiltration, gel filtration, and immobilization onto a solid support, may be employed to remove or reduce excess denaturing and reducing agents, allowing proteins to renature. Dilution of the denatured solution directly into renaturation buffer is the easiest process. In dialysis, the denatured protein solution is dialyzed against renaturation buffer. Because dialysis is based on the diffusion of smaller molecules and ions through membranes, it may be too slow to be used in commercial scale production of proteins. In addition, exposure of the protein to intermediate concentration of denaturants for a prolonged period of time may cause aggregation. Diafiltration is a faster, therefore, more practical membrane-based alternative because the rate of denaturant removal is not diffusion limited, the driving force being pressure difference; however, as the driving force for buffer exchange is the pressure drop across the membrane, accumulation of denatured protein on the membrane may limit its application due to excessive fouling. Gel filtration chromatography has been successfully used to renature secretory leukocyte protease inhibitor, carbonic anhydrase and lysozyme [P4,15-17]; however, problems in flow through the column may arise due to protein aggregation upon buffer exchange. Aggre- gation in a chromatographic column can be prevented by immobilizing individual polypeptide chains onto the matrix [12,13,18]. Potential complications may arise if folding of the protein is inhibited by binding to the solid support, which could be prevented by using fusion proteins [19,20°]. In addition to buffer exchange, column chromatography allows for some degree of purification of the desired product. In the case of disulphide bonded proteins, renaturation buffers must promote disulphide bond formation (oxi- dation). The most common methods used to promote oxidation during refolding are: air oxidation; the oxido shuffling system; the use of mixed disulphides; and oxi- dation of sulphonated proteins. Although, oxidation with air or oxygen in the presence of trace amounts of metal ions is simple and inexpensive [P2°,21°], renaturation rates and yields can be low. Higher oxidation rates and yields can be obtained by utilizing 'oxido shuffling' reagents, low molecular weight thiols in reduced and oxidized forms, which allow for both formation and reshuffling of disulphide bonds, which can alter configurations. The most common oxido shuffling reagents are reduced and oxidized glutathione (GSH/GSSG), but the pairs cys- teine/cystine, cysteamine/cystamine, DTT/oxidized glu- tathione, and dithioerythritol/oxidized glutathione have also been utilized. Typically a 1-3 mM reduced thiol and a 10:1 to 5:1 ratio of reduced to oxidized thiol are used to promote proper disulphide bonding [21°]. More recently, we have shown that optimum renaturation yields are obtained when the ratio of reduced to oxidized thiol is anywhere between 3:1 and 1:1 [22°]. A disadvantage of the oxido shuffling system over the use of air oxidation, is the high cost of some of the reagents, particularly oxidized glutathione. Another strategy employed to oxidize proteins during folding is the formation of mixed disulphides between oxidized glutathione and reduced protein before renat- uration [3°]. Formation of mixed disulphides increases the solubility of the denatured protein by increasing the hydrophilic character of the polypeptide chain. Disulphide bond formation is then promoted by adding catalytic amounts of a reducing agent in the renaturation step. A similar protection of thiol groups during solubilization can be achieved by sulphonation of the denatured protein, in which a reducing agent and sodium sulphite are used
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`Refolding of recombinant proteins De Bernardez Clark 159 to cleave disulphide bonds and protect the resulting thiol groups as sulphonates [P3",5"]. Under renaturation conditions, the protection groups are removed by oxidation in the presence of small amounts of a reducing agent to promote disulphide bond reshuffling. Competition between folding and aggregation Formation of off-pathway species, such as incorrectly folded species and aggregates, are the cause of decreased renaturation yields. Because aggregation is an intermolecu- lar phenomenon, it is highly protein concentration depen- dent. The most direct means of minimizing aggregation is by decreasing protein concentration. It has been suggested that optimum recovery yields can be expected if the protein concentration is in the range of 10-50 I.tg/ml [21"]. Renaturation at such low protein concentrations requires large volumes of refolding buffer, driving production costs upward. The key to a successful commercial refolding process lies in achieving high yields while refolding at high protein concentrations. One solution involves using either slow continuous or discontinuous addition of denatured protein to refolding buffer [3*]. Enough time is allowed between additions for the protein to fold past the early stages in the folding pathway, when it is susceptible to aggregation. The components of the solution containing the denatured protein must be carefully examined to avoid detrimental effects due to their accumulation in the refolding solution after multiple addition steps. Another alternative for decreasing protein aggregation while folding at relatively high protein concentrations (up to 4mg/ml for carbonic anhydrase II) is to use the temperature-leap tactic [23], in which the protein is allowed to refold at low temperatures, to minimize aggregation, and then the temperature is rapidly raised to promote fast folding after the intermediates responsible for aggregation have been depleted. A third method involves folding by dilution to final denaturant concentrations that are high enough to solubilize aggregates but low enough to promote proper folding. We have shown that the oxidative renaturation of lysozyme can be carried out at protein concentrations of up to 5 mg/ml with very high yields in the presence of 1-2 M GdmC1 [22"]. An alternative method which also exposes the refolding protein to intermediate denaturant concentrations was developed by Maeda et al. [24]. In this method, renaturation is started by dialysis against a buffer containing high denaturant concentration (8 M urea) and thiol/disulphide exchange reagents, and the denaturant concentration in the dialysis buffer is gradually diluted using buffer without denaturant. Using this method, Maeda et at [24] were able to refold immunoglobulin G at concentrations above 1 mg/ml with yields as high as 70%. For proteins that do not tend to aggregate at intermediate denaturant concentrations, the slow dialysis method can successfully prevent aggregation by exposing the protein to a slow decrease in denaturant concentration. For proteins that aggregate at intermediate denaturant concentrations, fast or slow dilution of denatured protein into renaturation buffer, rather than slow dialysis, is the refolding method of choice. As aggregation is the major cause behind low renaturation yields, elucidating the aggregation pathway may hold the key to successful protein refolding at moderate to high protein concentrations. Intermediates with hydrophobic patches exposed to the solvent play a crucial role in the partition between native and aggregated conformations. Folding intermediates are believed to possess significant elements of secondary structure but little of the native tertiary structure. Due to the expanded volume of these intermediates, hydrophobic patches, which may normally be buried in the native state, are exposed to the solvent. When hydrophobic regions on separate polypeptide chains interact, intermediates are diverted off the correct folding pathway into aggregates. The so called 'molten globule' intermediate is believed to play a major role in the kinetics of folding [25] and probably plays a role in aggregation. Despite the controversy over the nature of this intermediate (on-pathway versus off-pathway) [26"] from a kinetic point of view, intermolecular association of molten globule-like intermediates may be the starting point of the aggregation pathway. On the other hand, Yon [27] suggests that intermolecular associations responsible for aggregate formation may arise from fluctuating species that precede the molten-globule state. Pioneer work by Goldberg et al. [28] shed light into the nature of interactions responsible for aggregation during folding. They showed that incorrect disulphide bonding may not be the major cause of aggregation because aggregates were formed even when a car- boxymethylated protein was folded, that is, all cysteines are blocked from forming disulphide bonds. They also showed that aggregation is a non-specific phenomenon. On the other hand, Speed et al. [29 °] recently reported that in mixed folding experiments using the P22 tailspike and coat proteins, folding intermediates of the two proteins did not coaggregate, but rather that they preferred to self-associate, suggesting that aggregation is a specific phenomenon. Since they only analyzed soluble aggregates, Speed et al. [29 °] suggest that it is possible that larger aggregates could grow by a different mechanism involving non-specific interactions. More recently, Maachupalli-Reddy etal. [9"] provided new evidence of the non-specific nature of the aggregation reaction by conducting mixed oxidative renaturation studies with hen egg-white lysozyme and three other proteins: 13-galactosidase, bovine serum albumin, and ribonuclease A. They found that foreign proteins that have a tendency to aggregate when folded in isolation, such as 13-galactosidase and bovine serum albumin, significantly decreased lysozyme renaturation yields by promoting aggregation in mixed folding experiments. On the other hand, ribonuclease A, which does not
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`160 Biochemical engineering significantly aggregate upon folding in isolation, did not affect lysozyme renaturation yields in mixed folding experiments. We have recently conducted experiments trying to understand the role that disulphide bonding plays in the aggregation pathway [30]. We found that aggregation is fast and that aggregate concentration does not significantly increase beyond the first minute of renaturation. Hydrophobic interactions, and not disulphide bonding, were found to be the major cause of aggregation. Under renaturation conditions that promote disulphide bonding, however, aggregate size, but not concentration, was found to increase due to disulphide bond formation, resulting in covalently bonded aggregates. Based on these results, it is possible to speculate that in mixed folding experiments, in which two or more proteins are simultaneously refolded, small soluble aggregates may form due to specific interactions that are hydrophobic in nature, and large heterogeneous aggregates may grow via disulphide bonding of unpaired cysteines, thus reconciling the conflicting observations of Speed et al. [29"] and Maachupalli-Reddy et al. [9"] on the specific/non-specific nature of aggregates. An examination of aggregation data for the P22 tailspike protein, combined with the postulation of three possible mathematical models to describe the aggregation process, led Speed et al. [31] to conclude that aggregates grow via a cluster-cluster multimerization mechanism in which muhimers of any size associate to form a larger aggregate. Aggregation is not mediated by the sequential addition of monomeric subunits and does not stop when the concentration of monomeric subunits is depleted. This confirms the observation [30] that aggregation is fast, and that aggregate size, rather than total aggregate concentration, increases as time progresses. Based on the hypothesis that aggregation is caused by interactions between hydrophobic patches in partially folded polypeptide chains, it is possible to envision strategies to decrease aggregate formation. A careful examination of structural and amino acid sequence data can lead to the identification of hydrophobic patches within the protein molecule that could participate in inter- molecular interactions. Mutations causing the disruption of such hydrophobic patches may reduce aggregation. This strategy was tested by Pltickthun and co-workers [32,33 °] who identified mutations located in turns of the protein and in hydrophobic patches which led to decreased in vitro and in vivo aggregation of recombinant antibody fragments. A second strategy involves the use of antibodies which preferentially bind hydrophobic patches away from the active site to protect the protein from intermolecular associations leading to aggregation. This strategy was tested by Katzav-Gozansky et al. [34 °] who showed that carboxypeptidase A aggregation can be prevented using specific monoclonal antibodies. Interestingly, Pltickthun's group [32,33 ° ] mutated amino acids likely to be on the sur- face of the native protein, while Solomon and co-workers [34"] raised their antibodies using native antigents. These results seem to indicate that intermediates responsible for aggregation may have more native-like structural features than currently speculated. Improving renaturation yields A simpler strategy to prevent aggregation by interfering with intermolecular hydrophobic interactions is to use additives, small molecules that are relatively inexpensive and easy to remove once refolding goes to completion. A variety of additives have been tested for their ability to prevent aggregation. They may act by stabilizing the native state, by preferentially destabilizing incorrectly folded molecules, by increasing the solubility of folding intermediates, or by increasing the solubility of the unfolded state. In general, these additives do not seem to accelerate the rate of folding, but they do inhibit the unwanted aggregation reaction. Additives that have been shown to promote higher refolding yields are listed in Table 1. As Table 1 indicates, surfactants and detergents have proven to be very efficient folding aids, and have been shown to work with a variety of proteins, in particular multimeric disulphide bonded ones. Correct disulphide bond formation by thiol/disulphide exchange using oxido shuffling systems and air oxidation have been shown to be promoted in the presence of detergents [7,8",35"]. One drawback of the use of surfactants and detergents is that they are difficult to remove, a direct result of their ability to bind to proteins and to form micelles. Much easier to remove, low denaturant concentrations and L-arginine have shown excellent folding enhancing capabilities (Table 1); however, because they are used in the molar concentration range, they may interfere with the assembly of oligomcric proteins. As in vivo folding and aggregation processes are modulated by the presence of chaperones and foldases in the cellular environment, it is not surprising that such proteins can also impact the competition between folding and aggregation in in vitro protein folding [36"]. Chaperones and foldases, however, are proteins that need to be removed from the renaturation solution at the end of the refolding process, and may be costly to produce unless a recovery-reuse scheme can be implemented [37]. A practical solution to this problem was proposed and implemented by Altamirano et al. [38"] who used immobilized mini-chap- erones to promote proper folding of several proteins which proved difficult to refold by other means. The immobilized mini-chaperones consisted of fragments of GroEL attached to chromatographic resins. The technique is only applicable to GroEL substrates and has not been tested under oxidative renaturation conditions. In an attempt to mimic the GroEL-GroES chaperonin action, Rozema and Gellman [35",39] developed a folding strategy in which the denatured protein is first exposed
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`Refolding of recombinant proteins De Bernardez Clark 161 Table 1 In vitro folding aids. Additive Protein Reference Non-denaturing concentrations of chaotropic agents GdmCI Urea L-arginine P. fluorescens lipase [10] Hen egg-white lysozyme [22"] Carbonic anhydrase II [41] Interferon-~-polypeptides [P1 ] Porcine growth hormone [4] Hen egg-white lysozyme [42 °] IGF-I [P2"] Interferon-13-polypeptides [P1 ] P. fluorescens lipase [10l Fab fragments [14] Hen egg-white lysozyme [22*] ¢t-gluocosidase [20 ° ] Salts Ammonium sulphate Hen egg-white lysozyme [42 °] Sugars Glycerol P. fluorescens lipase [10] Hen egg-white lysozyme [42 °] IGF-I [P2 o] Sucrose IGF-I [P2 °] Glucose Hen egg-white lysozyme [42"] N-acetyl glucosarnine Hen egg-white lysozyme [42 °] Sere•sine Hen egg-white lysozyme [42 °] Detergents and surfactants Chaps TGF-~,-like proteins [P3 °] Carbonic anhydrase II [41] Tween Human growth hormone [44] SDS Interferon-~-polypeptides [P1 ] Sarkosyl RNA polymerase q factor [6] Sodium lauorsylsarcosine Single chain Fv fragment [7] Dodecyl malt•side Class II MHC {8 °] Triton X-100 Carbonic anhydrase II [41] Polyethylene glycol Carbonic anhydrase II [41] Octaethylene glycol Carbonic anhydrase II [41] monolauryl Phospholipids Hen egg-white lysozyme [g'] TGF-~-Iike proteins [P3 °] Sulphobetaines Hen egg-white lysozyme [431 I~-D-galactosidase [431 Short chain alcohols n-pentanol Carbonic anhydrase II [41 ] n-hexanol Carbonic anhydrase II [41] cyclohexanol Carbonic anhydrase II [41] to a detergent-containing solution to prevent aggregation, followed by stripping of the detergent with cyclodextrin to promote folding. The technique has been named 'artificial chaperone-assisted refolding' and has been applied to the refolding of carbonic anhydrase B [39], and the oxidative renaturation of lysozyme [35°]. This procedure has also been shown to work in the refolding MM-creatine kinase [40]. Conclusions Inclusion body protein refolding used to be considered a difficult task. A protocol that worked for one protein did not work for others. Finding the right conditions to fold a given protein was a trial and error process in which existing methods were tried until a successful one was found. This was in part due to our lack of understanding of the competition between folding and aggregation in in vitro protein folding. Despite this lack of knowledge, many efficient refolding process have been developed in which aggregation is reduced by the use of additives that interfere with intermolecular interactions responsible for aggregation. As more and more additives are added to the list, there is a pressing need to characterize the aggregation process at the molecular level in order to select the right additive. Advances in our understanding of the aggregation pathway combined with knowledge on the role that chaperones play in in vivo protein folding provide the tools that will allow us to develop efficient refolding processes. Among these developments, finding sites on the protein molecule that interact with molecular chaperones, and identifying protein regions involved in intermolecular interactions will provide a rational basis for finding specific mutations and designing small binding molecules that prevent aggregation. References and recommended reading Papers of particular interest, published within the annual period of review, have been highlighted as: • of special interest ** of outstanding interest 1. Clarke AR, Waltho JP: Protein folding pathways and intermediates. Curt Opin Biotechno11997, 8:400-405. 2. Herman R: Protein Folding. Munich: European Patent Office; 1993. [EPO Applied Technology Series vol 12.] 3. Rudolph R, B~hm G, Lilie H, Jaenicke R: Folding proteins, • In Protein Function. A Practical Approach, edn 2. Edited by Creighton TE. New York: IRL Press; 1997:57-99. This chapter covers relevant topics and techniques in protein unfold- ing/folding. It contains protocols for cell lysis, isolation of inclusion bodies, and renaturation of solubilized proteins with special emphasis on the renat- uration of disulphide bonded proteins. It also covers monitoring of protein folding, kinetics and equilibrium considerations, folding and association of oligomeric proteins, the effects of ligands and the effect of auxiliary proteins assisting protein folding. 4. Cardamone M, Purl NK, Brandon MR: Comparing the refolding and reoxidation of recombinant porcine growth hormone from a urea denatured state and from Escherichie coil inclusion bodies. Biochemistry 1995, 34:5773-5794, 5. Cowley D J, Mackin RB: Expression, purification and • characterization of recombinant human proinsulin. FEBS Lett 1997, 402:124-130. E. coil derived recombinant human proinsulin produced in inclusion bodies was solubilized with 70% formic acid and cleaved with cyanogen bromide. After solvent evaporation and freeze-drying, the lyophilized protein was dis- solved in 7 M urea and subjected to oxidative sulphitolysis, The sulphonated material was purified by anion exchange, and refolded at pH 10.5 in the presence of air and l~-mercaptoethanol. The refolded proinsulin contained the correct disulphide bond pattern. 6. Burgess RR: Purification of overproduced Escherichie coil RNA polymerase a factors by solubilizing inclusion bodies and refolding from sarkosyl. Methods Enzymol 1996, 273:145-149. 7. Kurucz I, Titus JA, Jost CA, Segal DM: Correct disulphide pairing and efficient refolding of detergent-solubilized single- chain Fv proteins from bacterial inclusion bodies. Mo/Immunol 1995, 12:1443-1452. 8. St~ckel J, D6ring K, Malotka J, J~hnig F, Dornmair K: Pathway of • detergent-mediated and peptide ligand-mediated refolding of heterodimer class II major histocompatibility complex (MHC) molecules. Eur J Biochem 1997, 248:684-691. An in depth discussion of the mechanism of detergent-mediated protein fold- ing of a heterodimeric disulphide bonded protein with four domains. The con- tributions of detergent headgroup and aliphatic tail to the stabilization of fold- ing intermediates are dissected. Optimal detergent concentration decreases with increasing critical micelle concentration. Formation of secondary struc- ture occurs early in the folding pathway when the denaturing detergent SDS is replaced by a mild detergent. Tertiary structure formation and heteredimer
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`162 Biochemical engineering association occurs later in the folding pathway concomitantly with disulphide bond formation. 9. Maachupalli-Reddy J, Kelley BD, De Bernardez Clark E: Effect of • inclusion body contaminants on the oxidative renaturation of hen egg white lysozyme. Biotechno/Prog 1997, 13:144-150. This paper shows that non-proteinaceous contaminants, such as plasmid DNA, ribosomal RNA, and lipopolysaccharides, have little effect on protein renaturation. Phospholipids improve folding yields by about 15%. Proteina- ceous contaminants, on the other hand, can have a significant detrimental effect on folding yields by causing co-aggregation of the protein of inter- est. The paper also shows that contaminants affect the overall rate of the aggregation reaction without affecting the folding rate. 10. Ahn JH, Lee YP, Rhee JS: Investigation of refolding condition for Pseudomonas fluorescens lipase by response surface methodology. J Biotechno/ 1997, 54:151-160. 11. Simmons T, Newhouse YM, Arnold KS, Innerarity TL, Weisgraber KH: Human low density lipoprotein receptor fragment. Successful refolding of a functionally active ligand- binding domain produced in Escherichia coll. J B/o/ Chem 1997, 272:25531-25536. 12. Negro A, Onisto M, Grassato L, Caenazzo C, Garbisa S: Recombinant human TIMP-3 from Escherichia coil: synthesis, refolding, physico-chemical and functional insights. Protein Eng 1997, 10:593-599. 13. Kim S, Baum J, Anderson S: Production of correctly folded recombinant [13C,15N] enriched guinea pig [Val90]-~- lactalbumin. Protein Eng 1997, 10:455-462. 14. Buchner J, Rudolph R: Renaturation, purification and characterization of recombinant Fab fragments produced in Escherichia coil. Biotechno/1991, 9:157-162. 15. Hamaker KH, Liu J, Seely R J, Ladisch CM, Ladisch MR: Chromatography for rapid buffer exchange and refolding of secretory leukocyte protease inhibitor. Biotechnol Prog 1996, 12:184-189. 16. Batas B, Jones HR, Chaudhuri JB: Studies of the hydrodynamic volume changes that occur during refolding of lysozyme using size-exclusion chromatography. J Ohromatog A 1997, 766:109- 119. 17. Batas B, Chaudhuri JB: Protein refolding at high concentration using size-exclusion chromatography. Biotechno/Bioeng 1996, 50:16-23. 18. Qiu H, Wen D, Belanger A, Bunn HF: Over-expression and refolding of biologically active human erythropoietin from E. coil Protein Eng 1997, 10(suppl):33. 19. Stempfer G, Rudolph R: Improved refolding of a matrix-bound fusion protein. Ann N Y Acad Sci 1996, 782:506-512. 20. Stempfer G, HSII-Neugebauer B, Ru