throbber
Declaration of David Rosen, Ph.D. in Support of
`Petition for Inter Partes Review of
`U.S. Patent No. 9,987,798
`
`
`UNITED STATES PATENT AND TRADEMARK OFFICE
`
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`
`
`MARKFORGED INC.,
`Petitioner,
`v.
`CONTINUOUS COMPOSITES, INC.,
`Patent Owner
`
`
`IPR2022-01218
`IPR2022-01220
`U.S. Patent No. 9,987,798
`Issue Date: June 5, 2018
`Title: METHOD AND APPARATUS FOR CONTINUOUS COMPOSITE THREE-
`DIMENSIONAL PRINTING
`
`DECLARATION OF DAVID ROSEN, PH.D. IN SUPPORT OF PETITION
`FOR INTER PARTES REVIEW OF U.S. PATENT NO. 10,744,798
`
`
`
`
`ACTIVE/117858922
`
`
`
`Page 1 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`
`
`
`
`TABLE OF CONTENTS
`
`I.
`
`II.
`
`Page i
`
`QUALIFICATIONS ....................................................................................... 1
`A. Materials Considered ............................................................................ 4
`LEGAL PRINCIPLES .................................................................................... 5
`A.
`Prior Art ................................................................................................ 6
`B.
`Claim Construction .............................................................................. 6
`C. Anticipation .......................................................................................... 8
`D. Obviousness .......................................................................................... 9
`III. LEVEL OF ORDINARY SKILL IN THE ART .......................................... 10
`IV. THE ’798 PATENT ...................................................................................... 12
`A. Overview of the ’798 Patent ............................................................... 12
`B.
`Prosecution History ............................................................................ 19
`C.
`The Challenged Claims ...................................................................... 22
`V. APPLICATION OF THE PRIOR ART TO ASSERTED CLAIMS ........... 29
`A.
`Brief Summary of Prior Art ............................................................... 31
`1.
`Lipsker [Ex. 1006] ................................................................... 31
`2. Ma [Ex. 1007] .......................................................................... 37
`3.
`Crump [Ex. 1008] .................................................................... 44
`4.
`Nikzad [Ex. 1009] .................................................................... 47
`5. Wohrl [Ex. 1010] ..................................................................... 49
`6. Masters [Ex. 1011] ................................................................... 53
`B. Ground 1: Ma Renders Obvious Claims 1, 2, 6-11, 14, and 18 ......... 56
`1.
`Independent Claim 1 ................................................................ 56
`a.
`“A method of manufacturing of a three-
`dimensional object, comprising:” (Claim Element
`1[pre]) ............................................................................ 56
`“directing a curable liquid material to a nozzle;”
`(Claim Element 1[a]) ..................................................... 57
`-i-
`
`
`b.
`
`
`
`
`
`
`Page 2 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`TABLE OF CONTENTS
`(continued)
`
`Page ii
`
`c.
`
`d.
`
`e.
`
`f.
`
`b.
`
`“directing a continuous strand material to the
`nozzle;” (Claim Element 1[b]) ...................................... 59
`“discharging from the nozzle a path of composite
`material containing the continuous strand material
`at least partially coated with the curable liquid
`material;” (Claim Element 1[c]) .................................... 59
`“bonding an end point of the path of composite
`material to an anchor; and” (Claim Element 1[d]) ........ 60
`“moving the nozzle away from the anchor during
`discharging to pull the path of composite material
`out of the nozzle.” (Claim Element 1[e]) ...................... 62
`Claim 2 ..................................................................................... 63
`a.
`“wherein bonding the end point of the path of
`composite material to the anchor includes: placing
`the end point of the path of composite material on
`the anchor; and” (Claim Element 2[a]) ......................... 63
`“aiming a curing device at the path of composite
`material on the anchor.” (Claim Element 2[b]) ............ 64
`Claim 6: “wherein discharging from the nozzle the path
`of composite material includes discharging the path of
`composite material through a nozzle orifice having a
`diameter of about 2 mm.” ........................................................ 66
`Claim 7: “wherein the continuous strand material
`includes a plurality of strands arranged in at least one of a
`tow, a roving, and a weave.” .................................................... 68
`Claim 8: “wherein directing the curable liquid material to
`the nozzle includes directing a filler material at least
`partially coated in the curable liquid material to the
`nozzle.” .................................................................................... 69
`Claim 9: “wherein the filler material includes pieces of
`fibers.” ...................................................................................... 70
`Claim 10: “wherein the continuous strand material is
`hollow.” .................................................................................... 72
`
`-ii-
`
`
`
`
`
`
`
`
`
`2.
`
`3.
`
`4.
`
`5.
`
`6.
`
`7.
`
`
`Page 3 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`TABLE OF CONTENTS
`(continued)
`
`Page iii
`
`b.
`
`c.
`
`Claim 11 ................................................................................... 73
`a.
`“curing a first portion of the path of composite
`material;” (Claim Element 11[a]) .................................. 73
`“overlapping the first portion of the path of
`composite material with a second portion of the
`path of composite material that is uncured; and”
`(Claim Element 11[b]) ................................................... 74
`“curing the second portion of the path of
`composite material while the first and second
`portions of the path of composite material are
`overlapped.” (Claim Element 11[c] ............................... 75
`Independent Claim 14 .............................................................. 76
`a.
`“A method of manufacturing of a three-
`dimensional object, comprising:” (Claim Element
`14[pre]) .......................................................................... 76
`“directing a curable liquid material to a nozzle;”
`(Claim Element 14[a]) ................................................... 76
`“directing a continuous strand material to the
`nozzle;” (Claim Element 14[b]) .................................... 76
`“discharging from the nozzle a path of composite
`material containing the continuous strand material
`at least partially coated with the curable liquid
`material;” (Claim Element 14[c]) .................................. 77
`“curing the curable liquid material in the path of
`composite material; and” (Claim Element 14[d]) ......... 77
`“moving the nozzle during discharging to create
`tension in the continuous strand material that
`remains after curing of the composite material.”
`(Claim Element 14[e]) ................................................... 77
`Independent Claim 18 .............................................................. 79
`a.
`“A method of manufacturing of a three-
`dimensional object, comprising:” (Claim Element
`18[pre]) .......................................................................... 80
`-iii-
`
`
`b.
`
`c.
`
`d.
`
`e.
`
`f.
`
`8.
`
`9.
`
`10.
`
`
`
`
`
`
`
`
`Page 4 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`TABLE OF CONTENTS
`(continued)
`
`Page iv
`
`b.
`
`c.
`
`d.
`
`e.
`
`f.
`
`“directing a curable liquid material to a nozzle;”
`(Claim Element 18[a]) ................................................... 80
`“directing a continuous strand material to the
`nozzle;” (Claim Element 18[b]) .................................... 80
`“discharging from the nozzle a path of composite
`material containing the continuous strand material
`at least partially coated with the curable liquid
`material;” (Claim Element 18[c]) .................................. 80
`“adjusting a trajectory of the path of uncured
`composite material to a new location after
`discharge from the nozzle; and” (Claim Element
`18[d]) ............................................................................. 80
`“curing the curable liquid material in the path of
`uncured composite material at the new location
`after adjusting.” (Claim Element 18[e]) ........................ 82
`C. Ground 2: The Combination of Ma and Lipsker Renders
`Obvious Claims 3, 5, 12, 16, 17, and 19 ............................................ 82
`1.
`Claim 3: “wherein aiming the curing device includes
`aiming at least one UV light.”.................................................. 82
`Claim 5: “wherein aiming the at least one UV light
`includes aiming the at least one UV light from only a
`trailing side of the nozzle.” ...................................................... 86
`Claim 12: “wherein the overlapping includes wrapping
`the second portion of the path of composite material
`around the first portion of the path of composite
`material.” .................................................................................. 87
`Independent Claim 16 .............................................................. 93
`a.
`“A method of manufacturing of a three-
`dimensional object, comprising:” (Claim Element
`16[pre]) .......................................................................... 93
`“directing a curable liquid material to a nozzle;”
`(Claim Element 16[a]) ................................................... 94
`
`2.
`
`3.
`
`4.
`
`b.
`
`-iv-
`
`
`
`
`
`
`
`
`
`
`Page 5 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`TABLE OF CONTENTS
`(continued)
`
`Page v
`
`c.
`
`d.
`
`“directing a continuous strand material to the
`nozzle;” (Claim Element 16[b]) .................................... 96
`“discharging from the nozzle a path of composite
`material containing the continuous strand material
`at least partially coated with the curable liquid
`material;” (Claim Element 16[c]) .................................. 97
`“aiming a curing device at the path of discharged
`composite material to cure the curable liquid
`material;” (Claim Element 16[d]) .................................. 99
`“moving the nozzle during discharging to create
`the three-dimensional object; and” (Claim Element
`16[e]) ............................................................................ 100
`“moving the curing device together with the
`nozzle.” (Claim Element 16[f]) ................................... 101
`Independent Claim 17 ............................................................ 102
`a.
`“A method of manufacturing of a three-
`dimensional object, comprising:” (Claim Element
`17[pre]) ........................................................................ 103
`“directing a curable liquid material to a nozzle;”
`(Claim Element 17[a]) ................................................. 103
`“directing a continuous strand material to the
`nozzle;” (Claim Element 17[b]) .................................. 103
`“discharging from the nozzle a path of composite
`material containing the continuous strand material
`at least partially coated with the curable liquid
`material;” (Claim Element 17[c]) ................................ 103
`“curing the curable liquid material in the path of
`composite material;” (Claim Element 17[d]) .............. 104
`“moving the nozzle during discharging to create
`the three-dimensional object; and” (Claim Element
`17[e]) ............................................................................ 104
`
`e.
`
`f.
`
`g.
`
`b.
`
`c.
`
`d.
`
`e.
`
`f.
`
`-v-
`
`
`
`5.
`
`
`
`
`
`
`
`
`Page 6 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`TABLE OF CONTENTS
`(continued)
`
`Page vi
`
`g.
`
`6.
`
`“selectively cutting the continuous strand material
`before the continuous strand material reaches the
`nozzle such that at least one portion of the path
`discharging from the nozzle contains only the
`curable liquid material.” (Claim Element 17[f]) ......... 104
`Independent Claim 19 ............................................................ 107
`a.
`“A method of manufacturing a three-dimensional
`object comprising:” (Claim Element 19[pre]) ............ 108
`“discharging from a nozzle a first path of
`composite material;” (Claim Element 19[a]) .............. 108
`“curing a first portion of the first path of composite
`material, leaving a second portion of the first path
`of composite material at least partially uncured;”
`(Claim Element 19[b]) ................................................. 108
`“discharging a second path of composite material
`adjacent the first path of composite material,”
`(Claim Element 19[c]) ................................................. 111
`“wherein the composite material of each of the
`first and second paths contain a continuous strand
`material at least partially coated with a curable
`liquid material;” (Claim Element 19[d]) ..................... 113
`“curing the second path of composite material;”
`(Claim Element 19[e]) ................................................. 114
`“mechanically interlocking the second portion of
`the first path of composite material with the cured
`second path of composite material; and” (Claim
`Element 19[f]) .............................................................. 114
`“curing the second portion of the first path of
`composite material while the second portion of the
`first path of composite material is mechanically
`interlocked with the cured second path of
`composite material.” (Claim Element 19[g]) .............. 115
`7. Motivation to Combine Ma and Lipsker ................................ 115
`
`b.
`
`c.
`
`d.
`
`e.
`
`f.
`
`g.
`
`h.
`
`-vi-
`
`
`
`
`
`
`
`
`
`
`Page 7 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`TABLE OF CONTENTS
`(continued)
`
`Page vii
`
`D. Ground 3: The Combination of Ma, Lipsker, and Masters
`Renders Obvious Claim 4 ................................................................ 117
`1.
`Claim 4: “wherein aiming the at least one UV light
`includes aiming a plurality of lights from different angles
`around the nozzle.” ................................................................ 117
`2. Motivation to combine Ma, Lipsker, and Masters ................. 120
`E. Ground 4 The Combination of Ma, Lipsker, and Crump
`Renders Obvious Claim 20 .............................................................. 122
`1.
`Claim 20: “wherein discharging from the nozzle the first
`path of composite material and the second path of
`composite material includes simultaneously discharging
`the first and second paths of composite material.” ................ 122
`2. Motivation to Combine Ma, Lipsker, and Crump. ................ 124
`Ground 5: The Combination of Ma and Crump Renders
`Obvious Claim 13 ............................................................................. 126
`1.
`Independent Claim 13 ............................................................ 126
`a.
`“A method of manufacturing of a three-
`dimensional object, comprising:” (Claim Element
`13[pre]) ........................................................................ 126
`“directing a curable liquid material to a nozzle;”
`(Claim Element 13[a]) ................................................. 127
`“directing a continuous strand material to the
`nozzle;” (Claim Element 13[b]) .................................. 127
`“discharging from the nozzle a path of composite
`material containing the continuous strand material
`at least partially coated with the curable liquid
`material;” (Claim Element 13[c]) ................................ 127
`“bonding an end point of the path of composite
`material to an anchor; and” (Claim Element 13[d]) .... 128
`“moving the nozzle during discharging to cause
`the path of composite material to extend away
`from the anchor; and” (Claim Element 13[e]) ............. 130
`
`e.
`
`f.
`
`-vii-
`
`
`
`F.
`
`b.
`
`c.
`
`d.
`
`
`
`
`
`
`
`
`Page 8 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`TABLE OF CONTENTS
`(continued)
`
`Page viii
`
`g.
`
`b.
`
`c.
`
`d.
`
`“exposing the curable liquid material in the path of
`composite material to a cure energy while the
`nozzle is moving such that the path of composite
`material is hardened at a fixed location in three-
`dimensional space without support at locations
`between the anchor and the nozzle.” (Claim
`Element 13[f]) .............................................................. 131
`2. Motivation to combine Ma and Crump .................................. 134
`G. Ground 6: The Combination of Ma and Nikzad Renders
`Obvious Claim 15 ............................................................................. 134
`1.
`Independent Claim 15 ............................................................ 134
`a.
`“A method of manufacturing of a three-
`dimensional object, comprising:” (Claim Element
`15[pre]) ........................................................................ 134
`“directing a curable liquid material to a nozzle;”
`(Claim Element 15[a]) ................................................. 136
`“directing a continuous strand material to the
`nozzle;” (Claim Element 15[b]) .................................. 136
`“directing flakes of fiber to the nozzle;” (Claim
`Element 15[c]) ............................................................. 136
`“discharging from the nozzle a path of composite
`material containing the continuous strand material
`and the flakes of fiber at least partially coated with
`the curable liquid material;” (Claim Element
`15[d]) ........................................................................... 139
`“moving the nozzle during discharging to create
`the three-dimensional object; and” (Claim Element
`15[e]) ............................................................................ 140
`“curing the curable liquid material in the path of
`composite material.” (Claim Element 15[f]) ............... 141
`2. Motivation to Combine Ma and Nikzad ................................ 141
`H. Ground 7: Lipsker Renders Obvious Claims 16-19 ......................... 143
`1.
`Independent Claim 16 ............................................................ 143
`-viii-
`
`
`e.
`
`f.
`
`g.
`
`
`
`
`
`
`
`
`Page 9 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`TABLE OF CONTENTS
`(continued)
`
`Page ix
`
`2.
`3.
`
`b.
`
`c.
`
`d.
`
`Independent Claim 17 ............................................................ 144
`Independent Claim 18 ............................................................ 144
`a.
`“A method of manufacturing of a three-
`dimensional object, comprising:” (Claim Element
`18[pre]) ........................................................................ 144
`“directing a curable liquid material to a nozzle;”
`(Claim Element 18[a]) ................................................. 144
`“directing a continuous strand material to the
`nozzle;” (Claim Element 18[b]) .................................. 144
`“discharging from the nozzle a path of composite
`material containing the continuous strand material
`at least partially coated with the curable liquid
`material;” (Claim Element 18[c]) ............................... 144
`“adjusting a trajectory of the path of uncured
`composite material to a new location after
`discharge from the nozzle; and” (Claim Element
`18[d]) ........................................................................... 145
`“curing the curable liquid material in the path of
`uncured composite material at the new location
`after adjusting.” (Claim Element 18[e]) ...................... 147
`Independent Claim 19 ............................................................ 147
`4.
`Ground 8: The Combination of Lipsker and Crump Renders
`Obvious Claim 13 and 20 ................................................................. 148
`1.
`Independent Claim 13 ............................................................ 148
`a.
`“A method of manufacturing of a three-
`dimensional object, comprising:” (Claim Element
`13[pre]) ........................................................................ 148
`“directing a curable liquid material to a nozzle;”
`(Claim Element 13[a]) ................................................. 148
`“directing a continuous strand material to the
`nozzle;” (Claim Element 13[b]) .................................. 148
`
`e.
`
`f.
`
`b.
`
`c.
`
`-ix-
`
`
`
`
`
`
`
`
`
`I.
`
`
`Page 10 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`TABLE OF CONTENTS
`(continued)
`
`Page x
`
`d.
`
`e.
`
`f.
`
`g.
`
`“discharging from the nozzle a path of composite
`material containing the continuous strand material
`at least partially coated with the curable liquid
`material;” (Claim Element 13[c]) ................................ 149
`“bonding an end point of the path of composite
`material to an anchor; and” (Claim Element 13[d]) .... 149
`“moving the nozzle during discharging to cause
`the path of composite material to extend away
`from the anchor; and” (Claim Element 13[e]) ............. 152
`“exposing the curable liquid material in the path of
`composite material to a cure energy while the
`nozzle is moving such that the path of composite
`material is hardened at a fixed location in three-
`dimensional space without support at locations
`between the anchor and the nozzle.” (Claim
`Element 13[f]) .............................................................. 152
`Claim 20: “wherein discharging from the nozzle the first
`path of composite material and the second path of
`composite material includes simultaneously discharging
`the first and second paths of composite material.” ................ 154
`3. Motivation to Combine Lipsker and Crump .......................... 154
`Ground 9: The Combination of Lipsker and Nikzad Renders
`Obvious Claim 15 ............................................................................. 155
`1.
`Independent Claim 15 ............................................................ 155
`a.
`“A method of manufacturing of a three-
`dimensional object, comprising:” (Claim Element
`15[pre]) ........................................................................ 155
`“directing a curable liquid material to a nozzle;”
`(Claim Element 15[a]) ................................................. 155
`“directing a continuous strand material to the
`nozzle;” (Claim Element 15[b]) .................................. 155
`“directing flakes of fiber to the nozzle;” (Claim
`Element 15[c]) ............................................................. 156
`
`2.
`
`b.
`
`c.
`
`d.
`
`-x-
`
`
`
`
`
`
`
`
`
`J.
`
`
`Page 11 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`TABLE OF CONTENTS
`(continued)
`
`Page xi
`
`e.
`
`f.
`
`g.
`
`b.
`
`c.
`
`d.
`
`e.
`
`f.
`
`“discharging from the nozzle a path of composite
`material containing the continuous strand material
`and the flakes of fiber at least partially coated with
`the curable liquid material;” (Claim Element
`15[d]) ........................................................................... 157
`“moving the nozzle during discharging to create
`the three-dimensional object; and” (Claim Element
`15[e]) ............................................................................ 157
`“curing the curable liquid material in the path of
`composite material.” (Claim Element 15[f]) ............... 158
`2. Motivation to Combine Lipsker and Nikzad ......................... 158
`K. Ground 10: The Combination of Lipsker and Ma Renders
`Obvious Claims 1-3, 5-12, and 14 ................................................... 160
`1.
`Independent Claim 1 .............................................................. 160
`a.
`“A method of manufacturing of a three-
`dimensional object, comprising:” (Claim Element
`1[pre]) .......................................................................... 160
`“directing a curable liquid material to a nozzle;”
`(Claim Element 1[a]) ................................................... 160
`“directing a continuous strand material to the
`nozzle;” (Claim Element 1[b]) .................................... 160
`“discharging from the nozzle a path of composite
`material containing the continuous strand material
`at least partially coated with the curable liquid
`material;” (Claim Element 1[c]) .................................. 161
`“bonding an end point of the path of composite
`material to an anchor; and” (Claim Element 1[d]) ...... 161
`“moving the nozzle away from the anchor during
`discharging to pull the path of composite material
`out of the nozzle.” (Claim Element 1[e]) .................... 161
`Claim 2: “wherein bonding the end point of the path of
`composite material to the anchor includes:” .......................... 163
`
`2.
`
`-xi-
`
`
`
`
`
`
`
`
`
`
`Page 12 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`TABLE OF CONTENTS
`(continued)
`
`Page xii
`
`3.
`
`4.
`
`5.
`
`6.
`
`7.
`
`8.
`
`9.
`
`“placing the end point of the path of composite
`material on the anchor; and” (Claim Element 2[a]) .... 163
`“aiming a curing device at the path of composite
`material on the anchor.” (Claim Element 2[b]) ........... 163
`Claim 3: “wherein aiming the curing device includes
`aiming at least one UV light.”................................................ 164
`Claim 5: “wherein aiming the at least one UV light
`includes aiming the at least one UV light from only a
`trailing side of the nozzle.” .................................................... 164
`Claim 6: “wherein discharging from the nozzle the path
`of composite material includes discharging the path of
`composite material through a nozzle orifice having a
`diameter of about 2 mm.” ...................................................... 164
`Claim 7: “wherein the continuous strand material
`includes a plurality of strands arranged in at least one of a
`tow, a roving, and a weave.” .................................................. 165
`Claim 8: “wherein directing the curable liquid material to
`the nozzle includes directing a filler material at least
`partially coated in the curable liquid material to the
`nozzle.” .................................................................................. 166
`Claim 9: “wherein the filler material includes pieces of
`fibers.” .................................................................................... 167
`Claim 10: “wherein the continuous strand material is
`hollow.” .................................................................................. 167
`10. Claim 11 ................................................................................. 168
`a.
`“further including: curing a first portion of the path
`of composite material;” (Claim Element 11[a]) .......... 168
`“overlapping the first portion of the path of
`composite material with a second portion of the
`path of composite material that is uncured; and”
`(Claim Element 11[b]) ................................................. 169
`
`a.
`
`b.
`
`b.
`
`-xii-
`
`
`
`
`
`
`
`
`
`
`Page 13 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`TABLE OF CONTENTS
`(continued)
`
`Page xiii
`
`c.
`
`12.
`
`“curing the second portion of the path of
`composite material while the first and second
`portions of the path of composite material are
`overlapped.” (Claim Element 11[c] ............................. 170
`11. Claim 12: “wherein the overlapping includes wrapping
`the second portion of the path of composite material
`around the first portion of the path of composite
`material.” ................................................................................ 171
`Independent Claim 14 ............................................................ 171
`a.
`“A method of manufacturing of a three-
`dimensional object, comprising:” (Claim Element
`14[pre]) ........................................................................ 171
`“directing a curable liquid material to a nozzle;”
`(Claim Element 14[a]) ................................................. 171
`“directing a continuous strand material to the
`nozzle;” (Claim Element 14[b]) .................................. 172
`“discharging from the nozzle a path of composite
`material containing the continuous strand material
`at least partially coated with the curable liquid
`material;” (Claim Element 14[c]) ................................ 172
`“curing the curable liquid material in the path of
`composite material; and” (Claim Element 14[d]) ....... 172
`“moving the nozzle during discharging to create
`tension in the continuous strand material that
`remains after curing of the composite material.”
`(Claim Element 14[e]) ................................................. 172
`13. Motivation to Combine Lipsker and Ma ................................ 173
`L. Ground 11: The Combination of Lipsker, Ma, and Masters
`Renders Obvious Claim 4 ................................................................ 173
`1.
`Claim 4: “wherein aiming the at least one UV light
`includes aiming a plurality of lights from different angles
`around the nozzle.” ................................................................ 173
`2. Motivation to combine Lipsker, Ma, and Masters ................. 173
`-xiii-
`
`
`b.
`
`c.
`
`d.
`
`e.
`
`f.
`
`
`
`
`
`
`
`
`Page 14 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`TABLE OF CONTENTS
`(continued)
`
`Page xiv
`
`-xiv-
`
`
`
`M. Ground 12: Wohrl Renders Obvious Claims 1, 2, 11, 16, and 18 ... 174
`1.
`Independent Claim 1 .............................................................. 174
`a.
`“A method of manufacturing of a three-
`dimensional object, comprising:” (Claim Element
`1[pre]) .......................................................................... 174
`“directing a curable liquid material to a nozzle;”
`(Claim Element 1[a]) ................................................... 174
`“directing a continuous strand material to the
`nozzle;” (Claim Element 1[b]) .................................... 176
`“discharging from the nozzle a path of composite
`material containing the continuous strand material
`at least partially coated with the curable liquid
`material;” (Claim Element 1[c]) .................................. 176
`“bonding an end point of the path of composite
`material to an anchor; and” (Claim Element 1[d]) ...... 177
`“moving the nozzle away from the anchor during
`discharging to pull the path of composite material
`out of the nozzle.” (Claim Element 1[e]) ................... 178
`Claim 2: “wherein bonding the end point of the path of
`composite material to the anchor includes:” .......................... 179
`a.
`“placing the end point of the path of composite
`material on the anchor; and” (Claim Element 2[a]) .... 179
`“aiming a curing device at the path of composite
`material on the anchor.” (Claim Element 2[b]) ........... 179
`Claim 11 ................................................................................. 181
`a.
`“further including: curing a first portion of the path
`of composite material;” (Claim Element 11[a]) .......... 181
`“overlapping the first portion of the path of
`composite material with a second portion of the
`path of composite material that is uncured; and”
`(Claim Element 11[b]) ................................................. 183
`
`b.
`
`c.
`
`d.
`
`e.
`
`f.
`
`b.
`
`b.
`
`
`
`
`
`
`
`2.
`
`3.
`
`
`Page 15 of 237
`
`Markforged Ex. 1002
`
`Markforged v. Continuous Composites, IPR2022-01220
`
`

`

`TABLE OF CONTENTS
`(continued)
`
`Page xv
`
`c.
`
`b.
`
`c.
`
`d.
`
`“curing the second portion of the path of
`composite material while the first and second
`portions of the path of composite material are
`overlapped.” (Claim Element 11[c] ............................ 184
`Claim 12: “wherein the overlapping includes wrapping
`the second portion of the path of composite material
`around the first portion of the path of composite
`material.” ................................................................................ 184
`Independent Claim 16 ............................................................ 186
`a.
`“A method of manufacturing of a three-
`dimensional object, comprising:” (Claim Element
`16[pre]) ........................................................................ 187
`“directing a curable liquid ma

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket