throbber
UNITED STATES PATENT AND TRADEMARK OFFICE
`
`———————
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`
`———————
`
`
`AFFORDABLE WIRE MANAGEMENT, LLC,
`Petitioner,
`
`v.
`
`CAMBRIA COUNTY ASSOCIATION FOR THE BLIND AND
`HANDICAPPED, INC.,
`Patent Owner.
`———————
`
`IPR2024-00139
`U.S. Patent No. 10,177,551 B1
`_____________________
`
`
`DECLARATION OF JOSHUA PHINNEY, Ph.D.
`IN SUPPORT OF PATENT OWNER’S RESPONSE
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`Table of Contents
`
`
`Assignment ...................................................................................................... 1
`I.
`II. Qualifications ................................................................................................... 2
`III. Level of Ordinary Skill in the Art ................................................................... 7
`IV. Relevant Legal Standards .............................................................................. 10
`V.
`Brief Tutorial on Grounding Systems ........................................................... 12
`A. GROUNDING ..................................................................................... 13
`1.
`Grounding conductors ............................................................. 14
`2.
`Messenger wire ........................................................................ 18
`BONDING ........................................................................................... 21
`B.
`VI. Overview of the ’551 Patent .......................................................................... 24
`VII. Claim Interpretation - “MULTI-FUNCTION LINE” ................................... 34
`VIII. Discussion of alleged Grounds of Unpatentability ........................................ 40
`A. DESCRIPTION OF PRIOR ART REFERENCES ............................. 42
`1.
`CAB Website ........................................................................... 42
`2.
`CAB Whitepaper...................................................................... 45
`3.
`U.S. Patent No. 10,003,298 (“Grushkowitz”) ......................... 46
`4.
`U.S. Patent No. 3,001,749 (“Petersen”) .................................. 48
`5.
`MacLean .................................................................................. 49
`RESPONSE TO ASSERTED INVALIDITY GROUNDS
`UNDER 35 U.S.C. §103 ..................................................................... 50
`
`B.
`
`
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`1.
`
`2.
`
`3.
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`4.
`
`5.
`
`i.
`
`ii.
`
`Alleged Obviousness of Claims 1-19 Over CAB Website and
`CAB Whitepaper...................................................................... 50
`CAB Website and CAB Whitepaper Do Not
`a.
`Render Obvious Claims 1-18 of the ‘551 Patent ........... 52
`CAB Website and CAB Whitepaper do not
`disclose the claimed “multi-function line” .................... 53
`CAB Website and CAB Whitepaper fail to
`disclose the limitation “a number of conductive
`mounting assemblies” of Claim 1 .................................. 68
`CAB Website and CAB Whitepaper fail to
`disclose the limitations of Independent Claim 19 ......... 71
`Alleged Obviousness of Claims 1-12 and 18-19 Over
`Grushkowitz ............................................................................. 74
`Grushkowitz does not render obvious Independent
`a.
`Claim 1 and Dependent Claims 2-12, 18 of the
`‘551 patent ..................................................................... 74
`b. Grushkowitz Does Not Render Obvious
`Independent Claim 19 .................................................... 84
`Alleged Obviousness of Claims 1-19 Over Petersen .............. 86
`Petersen Does Not Render Obvious Independent
`a.
`Claim 1 and Dependent Claims 2-18 ............................. 86
`Petersen Does Not Render Obvious Dependent
`Claim 2 ........................................................................... 99
`Petersen Does Not Render Obvious Independent
`Claim 19 ....................................................................... 100
`Alleged Obviousness of Claims 13-17 Over Petersen and
`MacLean ................................................................................ 103
`Alleged Obviousness of Claims 13-17 Based on the CAB
`Website, CAB Whitepaper, and MacLean ............................ 105
`
`b.
`
`b.
`
`c.
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`
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`B.
`
`C.
`
`D.
`
`E.
`
`IX. SECONDARY CONSIDERATIONS OF NON-OBVIOUSNESS ............ 108
`CAB IS ENTITLED TO A PRESUMPTION OF NEXUS
`A.
`SINCE ITS COMMERCIAL PRODUCT IS COEXTENSIVE
`WITH THE CLAIMS OF THE ‘551 PATENT ................................ 110
`CAB’S INTEGRATED GROUNDING SYSTEM MET A
`LONG-FELT INDUSTRY NEED .................................................... 115
`CAB’S INTEGRATED GROUNDING SYSTEM
`OVERCAME INDUSTRY SKEPTICISM ....................................... 116
`CAB’S INTEGRATED GROUNDING SYSTEM HAS
`RECEIVED INDUSTRY PRAISE ................................................... 117
`CAB’S INTEGRATED GROUNDING SYSTEM ACHIEVED
`COMMERCIAL SUCCESS ............................................................. 119
`Conclusion ................................................................................................... 122
`
`X.
`
`
`
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`I, Joshua Phinney, Ph.D., of Garden City, NY declare that:
`
`I.
`
`ASSIGNMENT
`
`1.
`
`I have been retained on behalf of Cambria County Association for the
`
`Blind and Handicapped, Inc. (“CAB” or “Patent Owner”). I understand that the
`
`Patent Trial and Appeal Board (“PTAB” or “Board”) has instituted an inter partes
`
`review (“IPR”) of U.S. Patent No. 10,177,551 (“the ’551 patent”) (EX1001),
`
`issued to CAB on January 8, 2019, (Paper 21 – the “Institution Decision”) based
`
`on a petition filed by Affordable Wire Management, LLC (“AWM” or
`
`“Petitioner”) (Paper 1 – the Petition).
`
`2.
`
`I have been asked to analyze the assertions of invalidity of claims 1-
`
`19 of the ’551 patent made by Petitioner in its petition and by Dr. Omid Beik in his
`
`declaration submitted in support of the petition (EX1002) and in his deposition
`
`(EX2004) as well as to analyze the Institution Decision, and to render my opinions
`
`in response to Petitioner’s and Dr. Beik’s assertions. I understand that CAB is
`
`submitting my declaration in support of its Patent Owner Response to AWM’s
`
`petition.
`
`3.
`
`I am being compensated for my work as an expert with respect to this
`
`inter partes review at the rate of $725 per hour, but my compensation is not
`
`contingent in any way on the content of my opinions or the outcome of this
`
`proceeding.
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`4. My findings, as explained below, are based on my study, experience,
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`and background in the field of power systems, informed by my education in
`
`electrical engineering, and my experience in the design and analysis of mechanical
`
`and electrical systems. In preparing this declaration, I have considered the claims,
`
`specification, and prosecution history of the ’551 patent. In addition, I have relied
`
`on my review and analysis of the prior art as well as other materials submitted to
`
`the Board in support of AWM’s petition. I have also relied on my review and
`
`analysis of the exhibits submitted with CAB’s Patent Owner Response.
`
`5.
`
`I have also considered the various documents referenced in my
`
`declaration and other information provided to me in connection with this case.
`
`6. My opinions are also based on the knowledge I have accumulated
`
`over my years of experience as outlined below.
`
`II. QUALIFICATIONS
`7. My complete qualifications and professional experience are described
`
`in my Curriculum Vitae, EX2065. The following is a brief summary of my
`
`relevant qualifications and professional experience.
`
`8.
`
`I am a Principal Engineer in the Electrical Engineering and Computer
`
`Science practice at Exponent, an engineering and scientific consulting firm
`
`headquartered at 149 Commonwealth Drive, Menlo Park, California 94025.
`
`9.
`
`I received a Ph.D. in Electrical Engineering from the Massachusetts
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`
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`Institute of Technology (“MIT”) in 2005. I also earned S.M. and B.S. degrees in
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`Electrical Engineering from MIT and the University of Illinois, Chicago (“UIC”),
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`respectively.
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`10. While at MIT, I worked at the interface of power electronics and
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`electromechanics. I designed inverters and rectifiers for rotating machines,
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`including automotive alternators and induction generators in the MIT Microengine
`
`Project.
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`11. As part of my graduate work for the MIT/Industry Consortium on
`
`Advanced Electrical/Electronic Components and Systems, I measured and modeled
`
`the chassis-ground impedance in automobiles equipped with 42 V electrical
`
`systems.
`
`12.
`
`In my Master’s Thesis I designed, built, and tested filters to suppress
`
`electromagnetic interference (“EMI filters”) that are used when powering circuity
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`from an AC utility source.
`
`13. At MIT I also worked on the Laser Interferometric Gravitational
`
`Wave Observatory (LIGO) experiment, where I designed and tested low-
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`turbulence hydraulic systems for seismic isolation of the experimental apparatus.
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`My job responsibilities included the design and testing of a hydraulic manifold and
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`pressure control system, as well as the selection and testing of the sensors and
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`actuators that were parts of the position control system.
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`14. My doctoral work at MIT centered on power electronics and
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`magnetics. As part of my doctoral work, I constructed and modeled filters,
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`including filters with magnetically coupled coils.
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`15. While at MIT, I taught magnetics design and magnetic-circuit analysis
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`to both undergraduate and graduate students.
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`16.
`
`I have authored papers in the areas of power electronics and
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`magnetics, and am a co-inventor on patents for improving the performance of
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`capacitors, EMI filters, and common-mode chokes.
`
`17. For my publications related to both my Master’s and Ph.D. thesis, I
`
`received the William M. Portnoy Prize Paper Award (2003) and the IEEE Power
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`Electronics Society Transactions Prize Paper Award (2004).
`
`18. After earning my Ph.D., I joined Exponent where I lead technical
`
`investigations pertaining to electronics, microcomputers, and electromechanical
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`systems. My job functions include analyzing hardware and software of these
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`devices to understand their modes of failure and testifying regarding these devices
`
`in legal matters involving patents and trade secrets. I have led Exponent’s
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`technical investigation of large generation failures, including grid-scale
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`photovoltaic facilities and the Ravenswood U30 generator loss. In addition at
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`Exponent, I have worked on commissioning and failure analysis of HVDC
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`converter stations as well as emergency power systems (including uninterruptible
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`power supplies) in hospitals, data centers, emergency-response centers, and
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`military installations. These investigations encompassed distribution and
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`substation automation of the serving utility.
`
`19. Throughout the last 18 years at Exponent, I have performed
`
`electromagnetic assessments of utility and communication infrastructure. These
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`issues include permitting, interference, and environmental impact of radar, AC and
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`HVDC transmission lines, substations, photovoltaic installations, generators,
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`broadcast antennas, and electrified mass transit systems. As part of this work, I
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`calculate electric- and magnetic-field profiles – as well as profiles of audible noise
`
`and radio noise – along transects perpendicular to the path of transmission and
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`distribution lines. For overhead lines, calculation of profiles is preceded by sag
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`calculations, i.e., predicting the ground clearance of conductors at their lowest
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`point, for a given temperature and attachment height at the structure. I have
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`formalized this prediction of conductor position as part of a tool suite at Exponent
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`to predict the likelihood of flashover. These tools used assist transmission-line
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`operators manage the risk associated with wilderness fires.
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`20.
`
`In addition to the foregoing, I have advised clients on RF safety and
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`grounding practices in the vicinity of commercial radio transmitters and high-
`
`voltage transmission lines. This work includes advising manufacturers and
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`operators of hoists, cranes, pipelines, and hydrogen-handling facilities regarding
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`mitigation of touch potentials, nuisance shocks, and electromagnetic interference
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`around high electric fields. I have also performed stray-current measurements and
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`grounding-system assessments in high-voltage DC converter stations, substations,
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`marinas, and dairies. Here, stray currents were from conducted sources, rather
`
`than induced by radiated sources.
`
`21.
`
`I have also testified regarding the faults that occur in electrical
`
`systems, e.g., detection and ride-through of ground faults in grid-connected wind
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`turbines, as well as mitigation of electrical hazards to installers of commercial
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`lighting. In the context of mediation, I have opined regarding specification
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`compliance and National Electric Code (NEC) compliance in the emergency-
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`power and power-distribution systems of data centers. In addition, I have taught
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`electricians and engineers-in-training and as part of the Professional Engineering
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`Review Course at Hofstra University, to prepare students for NEC questions on the
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`Professional Engineering exam.
`
`22. Regarding solar projects, I have assisted with permitting of grid-
`
`scale solar facilities (30-300 MW) in Kern County, CA, Arizona, and Texas, and
`
`led failure root-cause analysis (RCA) efforts in solar power plants. Some of the
`
`RCA projects involve failure of particular components, e.g., panels and combiner
`
`boxes. More complicated RCA projects included inverter fires and generator-step-
`
`up transformer failures. As part of these failure studies, I have modeled the
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`dynamics of grid-scale solar power plants, including the collector system,
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`inverters, generator step-up transformers, and main step-up transformers.
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`23.
`
`I also testified before the Kern County Board of Supervisors on behalf
`
`of Sempra Generation regarding their solar generation projects in Antelope Valley.
`
`III. LEVEL OF ORDINARY SKILL IN THE ART
`24.
`
`I understand there are multiple factors relevant to determining the
`
`level of ordinary skill in the pertinent art, including (1) the educational level of the
`
`inventor; (2) type of problems encountered in the art; (3) prior art solutions to
`
`those problems; (4) rapidity with which innovations are made; (5) sophistication of
`
`the technology; and (6) educational level of active workers in the field.
`
`25.
`
`I understand that ’551 patent was filed as U.S. Patent Application No.
`
`15/725,668 (the “’668 application”) on October 5, 2017, and does not claim
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`priority to any earlier-filed applications.
`
`26. As discussed further below, the ’551 patent relates to a “grounding
`
`system, structured to ground a number of cables supported by a support assembly,”
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`and that “includes a multi-function line assembly [including a multi-function line]
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`and a number of conductive mounting assemblies,” each of which is “structured to
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`be coupled to the multi-function line and to a conductive pile.” EX1001, Abstract.
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`27. The specification further explains that the claimed invention “relates
`
`to a grounding system for a suspended cable assembly and, more particularly, to a
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`grounding system that includes conductive elements whereby grounding cables do
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`not need to be spliced into a conductor wire disposed adjacent a messenger wire.
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`EX1001, 1:7-13. The multi-function line “supports the cable hangers, as a
`
`messenger wire, and provides a current path, as a grounding conductor.” EX1001,
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`2:35-37.
`
`28. Based on my understanding of the technology, education, and
`
`experience level of those working in this field, it is my opinion that a person of
`
`ordinary skill in the art (“POSITA”) working in the field of the ’551 Patent circa
`
`2017 would have an associate’s degree in an engineering discipline, and 1-2 years’
`
`experience in electrical power systems. Lack of work experience can be remedied
`
`by additional education, and vice versa.
`
`29. At ¶32, Dr. Beik opines “that a POSITA working in the field of the
`
`’551 Patent at the relevant time would have had a bachelor’s degree in a pertinent
`
`discipline, such as electrical engineering, civil engineering, mechanical
`
`engineering or equivalent with 2-3 years of experience in electrical power systems,
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`planning, and design, with the understanding that the number of years of
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`experience could be higher or lower given the level of education and vice versa.”1
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`30.
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`I have considered the level of ordinary skill offered by Dr. Beik and it
`
`is my opinion that he (and Petitioner) propose a level of skill that is too high. In
`
`my opinion, a POSITA working in the field of the ’551 patent could have the work
`
`experience Dr. Beik and Petitioner proposes, but with far less education. I base
`
`this opinion on my experience and interactions with electricians and engineers-in-
`
`training, many of whom did not have a bachelor’s degree in an engineering
`
`discipline, but nevertheless would be considered to be skilled artisans in the field
`
`of the ‘551 invention.
`
`31.
`
`I understand that in its Institution Decision, the Board did not “discern
`
`a meaningful difference between the parties’ positions regarding the level of
`
`ordinary skill in the art, and . . . preliminarily determine[d] a person of ordinary
`
`skill in the art would have had a bachelor’s degree in an engineering discipline and
`
`two years of experience in electrical systems.” Paper 21, Institution Decision, 6.
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`Therefore, for purposes of my analysis, I have assumed the Board’s articulation
`
`regarding the level of ordinary skill in the art.
`
`
`1 While Dr. Beik refers to the 2-3 years’ experience level being in “electrical
`
`power systems,” Petitioner in its Petition refers to 2-3 years experience in
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`“electrical utility systems.” Petition, 23.
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`IV. RELEVANT LEGAL STANDARDS
`32.
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`In preparing and expressing my opinions and considering the subject
`
`matter of the ’551 patent, I am relying on certain basic legal principles that counsel
`
`have explained to me. These principles are discussed below.
`
`33.
`
`I understand that prior art to the ’551 patent includes patents and
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`printed publications in the relevant art that predate the priority date of the
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`inventions recited in the ’551 patent.
`
`34.
`
`I have been informed that a claimed invention is unpatentable under
`
`35 U.S.C. § 103 if the differences between the invention and the prior art are such
`
`that the subject matter as a whole would have been obvious at the time the
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`invention was made to a person having ordinary skill in the art to which the subject
`
`matter pertains. I have also been informed by counsel that the obviousness analysis
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`takes into account factual inquiries including the level of ordinary skill in the art,
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`the scope and content of the prior art, and the differences between the prior art and
`
`the claimed subject matter.
`
`35.
`
`I have also been informed that when asserting obviousness under §
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`103 based on a single prior art reference, a petitioner must articulate a reason, with
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`rational underpinnings, why a POSITA would have been motivated to modify that
`
`single prior art reference to arrive at the claimed invention.
`
`36.
`
`I have been informed that the Supreme Court has recognized several
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`rationales for combining references or modifying a reference to show obviousness
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`of claimed subject matter. Some of these rationales include the following: (a)
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`combining prior art elements according to known methods to yield predictable
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`results; (b) simple substitution of one known element for another to obtain
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`predictable results; (c) use of a known technique to improve a similar device
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`(method, or product) in the same way; (d) applying a known technique to a known
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`device (method, or product) ready for improvement to yield predictable results; (e)
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`choosing from a finite number of identified, predictable solutions, with a
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`reasonable expectation of success; and (f) some teaching, suggestion, or motivation
`
`in the prior art that would have led one of ordinary skill to modify the prior art
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`reference or to combine prior art reference teachings to arrive at the claimed
`
`invention.
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`37.
`
`I have also been informed by counsel that, in addition to considering
`
`factual inquiries including the level of ordinary skill in the art, the scope and
`
`content of the prior art, and the differences between the prior art and the claimed
`
`subject matter, the obviousness inquiry also must take into account secondary
`
`considerations such as commercial success, long-felt need, failed attempts,
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`copying, unexpected results, praise of the invention, expressions of skepticism in
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`the industry, and the patent owner proceeding contrary to accepted wisdom of the
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`prior art.
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`V. BRIEF TUTORIAL ON GROUNDING SYSTEMS
`38. Before the time of the invention, safety benchmarks such as NFPA 70
`
`and the National Electrical Code (NEC), included a requirement that non-current-
`
`carrying metal components of an electrical power system (such as metallic
`
`supports, raceways, and enclosure) be bonded to one another, and also be grounded
`
`through the use of a grounding conductor.
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`39. Grounding and bonding practices are important and required per NEC
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`because they protect personnel from electrical shock hazards and protect against
`
`faults. These practices:
`
`(a) keep equipment enclosures and other exposed metal parts well-defined
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`(i.e., near ground potential) and therefore, safe to touch;
`
`(b) limit unintended voltage on the electrical system imposed by lightning or
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`short circuits;
`
`(c) bond electrical equipment together to establish a low-impedance path (an
`
`“effective ground-fault current path”) from the fault location back to
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`supply to facilitate the operation of overcurrent protection devices.
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`A. GROUNDING
`40.
`
`In photovoltaic (PV) systems,2 exposed metal parts of equipment like
`
`PV-module frames, racking, piles, and raceways must all be grounded. See
`
`EX1007, 2008 NEC, Art. 690.43, 587.
`
`
`
`41. The racking, piles, bracket hardware and messenger wire illustrated
`
`
`2 While the claims of the ‘551 patent are not limited to grounding systems and
`
`components in solar PV installations, given the prior art references at issue in this
`
`IPR proceeding, particularly CAB Website (EX1005), CAB Whitepaper (EX1006)
`
`and Grushkowitz (EX1003), my tutorial focuses on grounding systems in a solar
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`PV installation.
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`above serve a support function and do not normally carry current, though they are
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`likely to become energized in the event of a fault. This support equipment is not
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`grounded by virtue of resting on the earth, or by being embedded into the earth (in
`
`the case of conductive piles). Rather, the equipment shown above is grounded by
`
`being connected through grounding conductor(s) to a grounding electrode.
`
`42. NEC Article 690.43 requires that exposed non-current-carrying metal
`
`parts in a PV array be grounded regardless of voltage, and regardless of whether
`
`any of the current-carrying conductors from the PV array are grounded. See
`
`EX1007, 2008 NEC, Art. 690.43, 587.
`
`1. Grounding conductors
`43. The NEC provides two types of grounding conductor, the “grounding
`
`electrode conductor” (GEC) and the “equipment grounding conductor” (EGC).
`
`Both the GEC and EGC, which is ramified to interconnect exposed non-current-
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`carrying metal parts of equipment, are depicted in the diagram above.
`
`44. Grounding Electrode Conductor. A grounding electrode is an
`
`electrically conductive solid rod or other structure whose size and surface area are
`
`sufficient to permit adequate contact with the earth in which it is buried or driven.
`
`A wire called the “Grounding Electrode Conductor” (“GEC”) connects to the
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`grounding electrode. As depicted in the figure above, the GEC and its grounding
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`electrode are located at the inverter that serves strings of PV modules in the array.3
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`45. Equipment Grounding Conductor. An “equipment grounding
`
`conductor” (“EGC”) is the conductive path installed to connect normally non-
`
`current-carrying metal parts of equipment together and to the system grounded
`
`conductor (a system or circuit conductor that is intentionally grounded) or to the
`
`grounding electrode conductor, or both. See EX1007, 2008 NEC, Art. 100 –
`
`Definitions, 31.
`
`46. The EGC does not normally carry current, and is not intended to carry
`
`current, when the electrical system is properly functioning. In the event of a
`
`ground-fault, however, the equipment grounding conductor is designed to provide
`
`an effective, low-impedance ground-fault current path from the point of a ground-
`
`fault on the wiring system to the electrical supply source in order to cause an
`
`overcurrent protection device to open the circuit and to clear the fault. This path
`
`provided by the EGC is referred to as an “effective ground fault current path,” and
`
`is an intentionally constructed path that facilitates the operation of the overcurrent
`
`protective device or ground-fault detectors on high impedance grounded
`
`systems. EX1007, 2008 NEC, Art. 250.2, 99.
`
`
`3 The inverter in a solar power plant converts DC voltage (generated by strings of
`
`PV modules connected in series) into AC voltage for use in the electric power grid.
`
`
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`15
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`47.
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`In his deposition, Dr. Beik acknowledged that “[a] POSITA would
`
`know an effective ground fault current path is the one that provides a low
`
`resistance. It has the mechanical considerations from the point of that element to
`
`the end.” EX2004, 22:14-174. Dr. Beik also acknowledged that the low resistance
`
`(or low impedance) path that facilitates the operation of the overcurrent device or
`
`ground-fault detector as provided in the NEC. Id., 22:18-23:24 (referring to
`
`EX1007, 2008 NEC Art. 250.4(A)(5), 99).
`
`48. An example of an effective ground fault current path for a PV system
`
`is shown in the figure below. The red (positive) dashed line shows the path that
`
`ground-fault currents take through equipment grounding conductor(s), to the
`
`
`4 I have been informed by counsel that Dr. Beik was deposed on July 9, 2024 in
`
`IPR2024-00178, and July 11, 2024 in IPR2024-00139. I have also been informed
`
`by counsel that during the deposition of Dr. Beik on July 9, 2024, counsel for the
`
`parties stipulated that EX2004 would include the transcripts of both days of
`
`testimony. As a result, I understand that EX2004 contains the transcript from July
`
`9, 2024 (Volume I, stamped pages 1-216) and the transcript from July 11, 2024
`
`(Volume II, stamped pages 217-410). For ease of reference by the Board, all
`
`citations in this declaration to EX2004 are to the page and line numbers of the
`
`transcript for Volume II, which begins on stamped page 217.
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`inverter, and back to the source. This particular system is a grounded system and
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`the negative PV-array conductor is the grounded circuit conductor. In this case, all
`
`ground-fault currents pass through the DC system bonding connection (a fuse
`
`through which the negative conductor is grounded) at the inverter. It is here, at the
`
`inverter, where the ground-fault protection device (GFPD) is located.
`
`Alternatively, protection devices such as an insulation-monitoring device can
`
`monitor the impedance between isolated DC array conductors and the EGC at the
`
`inverter. E.g., NEC Art. 690.35. Id. 587.
`
`
`
`See p. 22 of the Solar America Board for Codes and Standards (Solar ABCs) report
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`Photovoltaic System Grounding, prepared by John C. Wiles, Jr., New Mexico State
`
`University, College of Engineering, October 2012. A copy of the report may be
`
`downloaded at www.solarabcs.org/systemgrounding. See also Brooks, B. (2012),
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`The ground-fault protection blind spot: Safety concern for larger PV systems in the
`
`
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`Case No. IPR2024-00139
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`U.S. Solar ABCs. www.solarabcs.org/blindspot.
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`49.
`
`In PV generation facilities, the NEC requires that an EGC be installed
`
`between a PV array and other equipment (such as an inverter), and must run with
`
`the PV-circuit conductors where they leave the vicinity of the PV array. EX1007,
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`2008 NEC, Art. 690.43, 587; see also EX1001, 1:65-2:16 (discussing equipment
`
`grounding conductors). These PV conductors (e.g., positive and negative DC
`
`cables from strings of PV modules), typically run with the EGC in a raceway or
`
`conduit to the inverter. The NEC requires that the EGC, in keeping with its
`
`electrical function, be sized for the largest overcurrent device protecting other
`
`conductors in the raceway. EX1007, 2008 NEC, Art. 250.122, 690.45, 120, 588.
`
`2. Messenger wire
`50. To organize the myriad of high-ampacity conductors in commercial
`
`PV installations before the time of the invention claimed in the ‘551 patent, CAB
`
`sold an above-ground cable management system that used cable hangers suspended
`
`from a steel messenger wire. EX2061, ¶¶5-6, 13-14, 21-32, 36-40, 45-47, 54-55,
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`57-58, 62-64. In this system, designated by CAB as its “Standard System,” the
`
`messenger wire performed a mechanical function but not an electrical function,
`
`and was separate from the grounding conductor. CAB’s Standard System requires
`
`the separate installation of a separate grounding conductor that is typically installed
`
`parallel to the messenger wire with grounding splices to the piles. EX2061, ¶67.
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`This installation of a separate grounding conductor and grounding splices is shown
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`below in a photo excerpted from CAB’s Installation Guide, EX2041, 2. This
`
`grounding conductor performs an electrical function and is appropriately sized to
`
`ground equipment and satisfy NEC requirements as an EGC.
`
`
`
`EX2041, 2.
`
`
`
`51.
`
`In keeping with its mechanical function, and since it not designed to
`
`carry current, the messenger wire depicted above is just another piece of metal
`
`equipment that must be grounded. A POSITA would understand that a messenger
`
`wire is an exposed metal part that may become energized, particularly when it
`
`supports power cables. As such, a messenger wire (as with all other exposed metal
`
`parts, like enclosures) must be grounded. NEC Article 396.60 includes this
`
`specific requirement. EX1007, 2008 NEC, Art. 396.30, 241.
`
`52. Prior to 2020, “messenger wire” was not a defined term in the NEC.
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`Case No. IPR2024-00139
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`A POSITA at the time of the invention, however, would have und

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