`
`(12) JAPANESE UNEXAMINED PATENT
`APPLICATION PUBLICATION (A)
`
`(11) Patent Application
`Disclosure No.
`JP H11-81819 A
`(43) Publication Date March 26, 1999 (Heisei 11)
`
` (51) Int. Cl.6
`
`E 06 B 9/17
`
`
`9/58
`
`Ident. Code
`
`
`
`FI
`E 06 B
`
`
`9/17
`9/20
`
` K
` B
`
`Total No. of Claims: 1 FD (Total 11 pages)
`
`(71) Applicant
`000177302
`Sanwa Shutter Corporation
`2-1-1 Nishishinjuku,
`Shinjuku-ku, Tokyo-to
`(72) Inventor Mitsuhiro Yoshida
`c/o Sanwa Shutter Corporation
`2-1-1 Nishishinjuku,
`Shinjuku-ku, Tokyo-to
`Naoki Tagata
`c/o Sanwa Shutter Corporation
`2-1-1 Nishishinjuku,
`Shinjuku-ku, Tokyo-to
`Attorney Shoji Inaba
`
`(72) Inventor
`
`(74) Agent
`
`Examination Request: Not Yet
`(21) Application No. JP H9-259370
`
`(22) Date of Filing
`
`September
`(Heisei 9)
`
`8,
`
`1997
`
`(54) [Title of Invention]
`MOUNTING FITTING FOR BRACKET
`
`(57) [Abstract]
`[Problem] An object is to favorably perform position
`alignment between a guide rail core and a shutter
`guide when installing a shutter.
`[Resolution Means] A bracket mounting fitting 10
`for respectively installing a left and right bracket 9
`for rotatably supporting a winding shaft 2, the
`bracket mounting fitting 10 being provided with a
`vertically long main body and a guide part 18
`composed of a plate formed extending projecting
`from a position below the main body and for guiding
`a shutter curtain to the plate.
`
`Lutron Electronics Co. EX1011
`U.S. Patent No. 10,294,717
`
`0001
`
`
`
`[Scope of Patent Claims]
`What is claimed is:
`[Claim 1]
`A bracket mounting fitting for respectively installing a left and right bracket for rotatably supporting a
`winding shaft, the bracket mounting fitting comprising a vertically long main body and a guide part
`composed of a plate formed extending projecting from a position below the main body and for guiding a
`shutter curtain to the plate.
`[Detailed Description of the Invention]
`[0001]
`[Technical Field of the Invention] The present invention relates to a mounting fitting for a bracket, and
`specifically relates to a mounting fitting for a bracket that rotatably supports both ends of a winding shaft
`of an electrically driven lightweight shutter.
`[0002]
`[Conventional Art] When describing a conventional shutter case based on FIG. 13, left and right brackets
`a which constitute the side faces of a shutter case are fixed to a frame of a building, and a case angle b and
`a crossbar c are welded between the left and right brackets a to configure a case frame, and a top face
`plate d, a front face plate e, and a bottom face plate f are mounted thereon with screws g to configure a
`shutter case, and a winding shaft for rolling a shutter curtain is rotatably installed between the left and
`right brackets a.
`[0003] However, although a guide part h for guiding the shutter curtain is welded to a position below the
`bracket in such a shutter case, the brackets themselves must be installed on the building frame to align a
`guide rail core (position whereat the shutter curtain descends) and the shutter guide, positioning
`adjustments are difficult or inconvenient, and when the brackets are installed first, brackets that protrude
`past the side of the building frame interfere with work. Furthermore, the left and right brackets constitute
`the side of the shutter case in conventional shutter cases, and thus when the bracket is not actually
`installed the guide rail core cannot be positioned, which is especially troublesome.
`[0004]
`[Problem to be Solved by the Invention] The present invention is conceived to solve the foregoing flaws,
`and an object thereof is to favorably perform position alignment of the guide rail core and the shutter
`guide when installing the shutter.
`[0005]
`[Means for Solving the Problem] The technical means employed to solve the foregoing problem is a
`bracket mounting fitting for respectively installing a left and right bracket for rotatably supporting a
`winding shaft, the bracket mounting fitting being provided with a vertically long main body and a guide
`part composed of a plate formed extending projecting from a position below the main body and for
`guiding a shutter curtain to the plate.
`[0006] Preferably, the bracket and the shutter may be configured separately, and doing so causes the
`bracket to bear the load of the shutter device, and therefore the case is not warped by the load of the
`shutter device, and furthermore, the bracket can be miniaturized and there is no need to match the shape
`of the bracket to the shape of the case. Furthermore, the bracket does not contact any constituent elements
`of the shutter case, and therefore corrosion in such contacting parts is reduced. Miniaturizing the bracket
`enables the bracket and the winding shaft to be delivered on site while connected, and wiring processing
`for various wires can be performed in the factory.
`[0007] Preferably, wires passing through the inside of the winding shaft and extending from the face part
`of the bracket may be locked to or inserted in the plate to regulate contact between the wires and the
`shutter curtain. More preferably, the wires may be a clutch release wire and a power source line, wherein
`the clutch release wire is locked in a notch formed in a plate periphery and the power source line is
`inserted in an insertion hole punched and provided in a plate.
`[0008] When configuring three shutter devices in series, at least one bracket mounting fitting may be
`configured by a vertically long plate-shaped main body, a bracket installation part provided in parallel on
`the main body having a predetermined spacing in the width direction of the main body, and a plate
`
`0002
`
`
`
`extending opposing from a position below the main body and having a predetermined spacing in the
`width direction of the main body, and at least one of either plate may form a wire locking part or an
`insertion hole.
`[0009]
`[Embodiments of the Invention] Embodiments of the present invention will be described based on
`drawings. FIG. 1 is an exploded perspective view of a shutter device, wherein the shutter device is
`composed of guide rails 1 provided vertically left and right of an opening via a mounting box 1a, a shutter
`curtain 3 hung by a winding shaft 2 via a hinge element 3a, and a shutter case 4 for housing the winding
`shaft 2 and the shutter curtain 3 rolled by the winding shaft 2 when the opening closes. The winding shaft
`2 is provided with an opening and closing mechanism with a built-in remote control, an antenna 24 is
`disposed above the gap between the outer crossbar 23 and the shutter curtain 3 and near the opening and
`closing mechanism, and a remote control transceiver disposed on an indoor wall face or a remote control
`transceiver inside a locked resin case outside electrically opens and closes the shutter.
`[0010] The main body of the shutter case 4 is composed of one long top plate 5 and one long bottom plate
`6, the top plate 5 constitutes the top face of the shutter case 4 and the bottom plate 6 constitutes the front
`face and the bottom face of the shutter case. The long edge on one end of the top plate 5 is bent such that
`it stands up to form an installation part 5a for the building frame side, and the top plate 5 is installed on
`the building frame side with screws 26 via the installation part 5a. The top plate 5 forms a moderately
`sloped face facing the other end from the installation part 5a, and folding back and bending the other end
`forms a part to be locked 5b having an L shape when viewed from the side.
`[0011] A long case receiving member 7 is installed on the building frame side along the length direction
`of the shutter case 4, and a plurality of rib-shaped supports 8 are installed in a protruding manner so as to
`stick out from the building frame side and maintain a desired spacing in the length direction of the case
`receiving member 7. The cross-sectional shape of the top side of the supports 8 is a shape that conforms
`to the cross-sectional shape of the top plate 5, and is configured to support the top plate 5 from below
`along the entire width in the forward and backward directions. The bottom side of the supports 8 are
`formed as a concave part 8a, and are shaped along the rolled shape of the shutter curtain 3 rolled by the
`winding shaft 2. The top plate 5 of the shutter curtain 4 is supported by the rib-shaped supports 8, and a
`plurality of the supports 8 extending toward the front from the building frame side bear the weight acting
`on the top plate 5, and therefore can make a frame for a case angle or the like unnecessary, simply
`construction, and there is no interference with smooth maintenance work due to the case angle.
`[0012] The bottom plate 6 is composed of a front face part extending over a gentle slope toward the back
`and a bottom face part that slopes and recedes at an acute angle from the bottom position of the front face
`part and furthermore extends horizontally. The top end position of the front face part is folded and formed
`into a concave shape, the top end thereof extends slanting downward toward the front, and configures a
`locking part 6a having an L shape when viewed from the side. Also, locking the locking part 6a of the
`bottom plate 6 to the part to be locked 5b of the top plate 5 hangs the bottom plate 6 on the top plate 5
`making it suspendable. The end of the bottom face part of the bottom plate 6 is bent and formed into a
`stepped shape to configure a crossbar 6b, and there is no need to weld a separate crossbar. The bottom
`plate 6 is freely rotatable with respect to the top plate 5 as a rotating support point for the lock position,
`and rotating the bottom plate 6 from a state hung from the top plate 5, carrying it on supports 19 provided
`protruding from both the left and right end of the ends of the bottom face part of the bottom plate 6 and
`fixing it with screws 26 forms the shutter case 4. Therefore, the case can be mounted with good
`workability and no need for skill. When the end of the bottom face part of the bottom plate 6 is freed, the
`bottom plate 6 can rotate as a support point for the lock position, and therefore maintenance such as
`shutter inspections, repairs, or the like can be performed easily.
`[0013] Side covers 20 are detachably provided on both the right and left ends in the length direction of the
`shutter case 4. The side covers 20 have a shape along the cross-sectional shape of the case plate, and are
`inserted and installed in the case plate from the side. The side covers 20 are fixed to a fastening fitting 21
`provided on the bracket 9 with screws 22b via a cap 22 to prevent removal.
`
`0003
`
`
`
`[0014] The left and right brackets 9 for rotatably suspending and supporting the winding shaft 2 from
`both ends are formed separately apart from the shutter case 4, and the brackets 9 are mounted to the
`building frame via a bracket mounting fitting 10. The brackets 9 are composed of plates having sloped top
`and bottom side edges 9c and 9d for linking a back edge 9a, a front edge 9b, a back edge 9a, and a front
`edge 9b, and are formed with a gradually decreasing width from the back to the front. The back edge 9a
`of the bracket 9 extends at substantially a right angle with respect to the face part to form an installation
`edge 9e for the mounting fitting 10, and two locking holes 9f are provided vertically in the installation
`edge 9e. Furthermore, a brim 9g extending sloped to the outside is formed across the top and bottom side
`edges 9c and 9d to the front edge 9b, and are configured to release the bias of the shutter curtain 3.
`Furthermore, punched holes 9h near the back edge 9a on the face part of the bracket 9 are punched and
`provided with a desired spacing in the top and bottom.
`[0015] As illustrated in FIG. 3(a) and FIG. 5(a), an insertion hole 12 for inserting various wires such as a
`power source line 11a, an antenna line 11b, a clutch release wire 11c, or a press button line 11d is
`provided on the drive side bracket 9 on one side in a position centered vertically and closer to the front.
`Furthermore, two installation holes 13a are provided on either side of the insertion hole 12, and are
`configured to mount a balance adjustor 14 provided on one end of the winding shaft 2 using a bolt 28.
`FIG. 3(b) illustrates the following side bracket 9 on the other side, and the shape and configuration
`thereof are similar to FIG. 3(a). The following side bracket 9 is configured such that a bearing 16 having a
`U shape when viewed in cross-section for receiving the other end of the winding shaft 2 is mounted
`thereto using a bolt 28 via the installation holes 13a, and a bracket having the bearing 16 installed thereon
`is illustrated in FIG. 3(b). Two square holes 13b and 13b for installing the fastening fitting 21 to the face
`part of the bracket 9 are punched and provided having a desired spacing in the vertical direction. Two
`square holes 13b for the fastening fitting are provided on the top and bottom and an insertion hole 12 is
`formed in the following side bracket 9 as well in order for the brackets 9 to be usable on the left and right.
`[0016] Screw holes 25a for wood screws and bolt holes 25b are provided in desirable positions on the
`strip-shaped main body 10a of the bracket mounting fitting 10, and the bracket mounting fitting 10 is
`fixed to the building frame using wood screws for wood structures, bolts for reinforced concrete
`structures, and welding for steel structures. A step 10b is formed in a top end position of the main body
`10a and is configured to receive an installation edge 7a for the building frame side of the case receiving
`member 7. Two locking pieces 10c are provided on the top and bottom of the main body 10a, and the
`locking pieces 10c lock to the locking holes 9f provided on the installation piece 9e of the bracket 9.
`[0017] An installation plate 10d having a punched hole 10e is formed extending parallel to the face part of
`the bracket 9 in positions on the top and bottom of the main body 10a, overlaps the installation plate 10d
`and the face part of the bracket 9 (punched hole 9h and punched hole 10e), and is fixed with a bolt 28.
`Therefore, the bracket 9 and the mounting fitting 10 may be bolted together when the bracket 9 is locked
`to the mounting fitting 10 first, and thus installation of the bracket 9 is easy. Accordingly, the bracket
`installation part is configured by the installation plate 10d and the locking edge 10c. In the drawings, the
`installation plate 10d and a plate 17 are integrated using a band-shaped piece 10f, the mounting fitting 10
`has an L shape when viewed in cross-section, and providing the band-shaped piece 10f strengthens the
`mounting fitting 10 and facilitates installation of the bracket 9.
`[0018] A plate 17 is formed extending perpendicular to the length direction of the winding shaft 2 in a
`position on the bottom end of the main body 10a of the mounting fitting 10, and a funnel-shaped guide
`part 18 and a support part 19 for an end of the bottom face part of the bottom plate 6 are welded to the
`plate 17 formed extending in a projecting shape. Preferably, a reinforcement plate 19a is provided on the
`bottom plate 6, and the support part 19, bottom plate 6, and reinforcement plate 19a may be integrated
`using screws 26. Furthermore, a flag plate 27 is provided on the bottom of the guide part 18 of the bracket
`mounting fitting 10, and is intended for facilitating installation of a side cover 20.
`[0019] A punched hole 17a and notch 17b are provided in the plate 17, and are configured to insert a
`power line 11a in the punched hole 17a and a clutch release wire 11c in the notch 17b. This regulates
`contact between each wire and the shutter curtain 3 and prevents various wires from catching on the
`
`0004
`
`
`
`shutter curtain 3 and disconnecting, becoming damaged, or the like. Note that in FIG. 5(a), reference
`numeral 11e is a resin cladding sleeve, 11f is vinyl tape for bundling, and 11g is a power line with a plug.
`[0020] FIG. 7(a) is a partial internal view illustrating inside the shutter case for a so-called double
`window wherein two shutter curtains provided in parallel open and close the opening, and FIG. 7(b) is a
`cross-sectional view along the line A-A in FIG. (7)a. Both brackets disposed on both the left and right
`ends of the opening are drive brackets, and an intermediate bracket 90, which functions as a following
`bracket for two winding shafts, is provided in a position in the middle of the width direction of the
`opening.
`[0021] The intermediate bracket 90 is a plate having a back edge 90a when viewed from the side and a
`round periphery 90b along the rolled shape of the shutter curtain, an installation edge 90c for a mounting
`fitting 100 is formed extending substantially at a right angle to the face part of the back edge 90a of the
`intermediate bracket 90, and two locking holes 90d are provided vertically on the installation edge 90c.
`The guide part 18 and a carrying face 19 are welded to a position below both faces of the intermediate
`bracket 90. Two punched holes are punched and provided in a position in the middle of the face part of
`the intermediate bracket 90, and a bearing 16 is installed using bolts 28 via the punched holes.
`Furthermore, a punched hole 90e is provided near the back edge 90a at the top of the face part of the
`intermediate bracket 90.
`[0022] A strip-shaped main body 100a of the bracket mounting fitting 100 is fastened to the building
`frame side using screws or bolts 28. A step 100b is formed in a position on the top edge of the main body
`100a, and is configured to receive the installation edge 7a for the building frame side of the case receiving
`member 7. Two locking pieces 100c are provided vertically on the main body 100a, and the locking
`pieces 100c lock to the locking holes 90d provided on the installation piece 90e of the bracket 90. An
`installation plate 100d having a punched hole 100e in a position at the top of the main body 100a is
`formed extending parallel to the face part of the intermediate bracket 90, overlaps the installation plate
`100d and the face part of the intermediate bracket 90 (punched hole 90e and punched hole 100e), and is
`fixed using bolts 28. In the drawings, a band-shaped piece 100f is integrally formed extending downward
`from the installation plate 100d, the mounting fitting 100 has an L shape when viewed in cross-section,
`and providing the band-shaped piece 100f strengthens the mounting fitting 100 and facilitates installation
`of the bracket 90.
`[0023] FIG. 9 is a schematic front view of a so-called triple window wherein three shutter curtains
`provided in parallel open and close the opening, FIG. 10(a) is a partial internal view illustrating an
`expansion of the shutter case for the triple window, and FIG. 10(b) is a cross-sectional view along the line
`A-A in FIG. 10(a). A first drive winding part 2A, a second drive winding part 2B, and a third drive
`winding part 2C are provided in parallel in the length direction in the width of the opening, the brackets 9
`and 9 positioned at both the right and left end of the opening are respectively drive side brackets for the
`first drive winding part 2A and the third drive winding part 2C, and an intermediate bracket 90, which is a
`bracket which functions as both the first drive winding part 2A and the second drive winding part 2B, a
`drive side bracket 9 for the second drive winding part 2B, and a following side bracket 9 for the third
`drive winding part 2C are respectively disposed in positions in the middle in the width direction of the
`opening. The brackets 9 on both the left and right ends of the opening and the intermediate brackets 90
`are installed on the building frame side via the mounting fittings 10, 100 as described above. Note that in
`FIG. 9, reference numeral 29 is a center column and 30 is a hook rod.
`[0024] FIG. 11 illustrates a triple bracket mounting fitting 110 for installing the drive side bracket 9 for a
`second winding shaft 2B and the following side bracket 9 for a third winding shaft 2C. The bracket
`mounting fitting 110 has a vertically long plate-shaped main body 110a, a plurality of installation holes
`25a and 25b are punched and provided in desired positions in the main body 110a, a step 110b is formed
`in a position at the top end of the main body 110a, the step 110b overlaps the installation edge 7a for the
`building frame side of the case receiving member 7, and the main body 110a is fastened to the building
`frame side using screws, bolts 28, welding, or the like.
`[0025] Two installation plates 110d protruding perpendicular to the main body 110a positioned on the top
`side of the main body 110a are provided opposing each other in a position in the middle of the width
`
`0005
`
`
`
`direction of the main body 110a, and two plates 170 extending perpendicular to the face part of the main
`body 110a positioned on the side below the main body 110a are provided opposing each other. In the
`drawings, the plate 170 has a larger surface area than the installation piece 110d, and the plate 170 and the
`installation plate 110d are integrated by the band-shaped piece 110f extending perpendicular to the main
`body 110a. The funnel-shaped guide part 18 is welded to the plate 170 provided in a position on the
`bottom end of the main body 110a, and furthermore a support part 19 for the end of the bottom face part
`of the bottom plate 6 is provided in a position on the bottom end of the plate 170.
`[0026] In the main body 110a, the two locking pieces 110c having desired spacing in the top and bottom
`in the length direction of the main body 110a are provided in parallel and touching the two band-shaped
`pieces and the locking edge 110c locks to the locking hole 9f provided on the installation piece 9e of the
`brackets 9 and 9. A mounting hole 110e for a bolt is provided on the installation plate 110d, overlaps the
`punched hole 9h of the brackets 9 face part and the mounting hole 110e, and it is fixed by the bolt 28.
`Therefore, the installation part of the brackets is configured by the locking piece 110c and the installation
`plate 110d.
`[0027] The bracket mounting fitting 110 for the triple window can be assembled from two bracket
`mounting fittings 10. Two bracket mounting fittings 10 are disposed opposing each other with the
`installation plate 10d and the plate 17 having a predetermined spacing, the steps 10b on the top end are
`connected with a long connecting plate 110A, and the lower end part is connected by a connecting
`member 110B having a U shape when viewed in cross section. Note that FIG. 11(d) shows the guide
`lowering, in which case the bottom end side of the guide part 18 is connected by the connecting member
`110B.
`[0028] A band-shaped case joint plate 31 is installed so that it holds the connection part A of the shutter
`cases 4 provided in series, and conceals the spacing of the case connection part A. The case joint plate 31
`is configured from a joint bottom plate 33 and a joint top plate 32 formed from a band-shaped piece. The
`joint top plate 32 has a cross-sectional shape substantially corresponding to the case top plate 5, the joint
`top plate 32 overlaps above the top plate 5, and overlapping standing installation parts are fastened
`together with screws 26. The joint bottom plate 22 has a cross-sectional shape substantially corresponding
`to the case bottom plate 6, the joint bottom plate 22 overlaps the bottom plate 6 from below, and the ends
`of overlapping bottom face parts are fastened together with screws 26. Both sides of the connecting part
`32a of the joint top plate 32 are folded and bent back to form a slide regulating piece 32b, and the
`connecting part 33a of the joint bottom plate 33 is inserted and locked in the connecting part 32a of the
`joint top plate 32 in the direction of the arrow in FIG 12(a).
`[0029]
`[Effect of the Invention] The present invention is a bracket mounting fitting for respectively installing a
`left and right bracket for rotatably supporting a winding shaft, the bracket mounting fitting being provided
`with a vertically long main body and a guide composed of a plate formed extending projecting from a
`position below the main body and for guiding a shutter curtain to the plate, thus when the bracket
`mounting fitting is installed first and the guide rail is mounted aligned with the bracket mounting fitting,
`the position alignment of the guide rail core and the guide part can be performed without actually
`mounting the bracket to the building frame, and workability is improved.
`[Brief Description of the Drawings]
`[FIG. 1] is an exploded perspective view of a shutter device.
`[FIG. 2] (a) is a perspective view illustrating mounting a rib support.
`(b) is a perspective view illustrating mounting a top plate.
`(c) is a perspective view illustrating the relationship of the installation of the rib support, top plate, and
`bottom plate.
`(d) is a side-view illustrating the installation of the top plate and bottom plate.
`[FIG. 3] (a) is a view illustrating one side of the bracket.
`(b) is a view illustrating the other side of the bracket.
`[FIG. 4] is a view illustrating the bracket mounting fitting, (a) is a side view, (b) is a front view, and (c) is
`a schematic drawing illustrating installation means for the bottom plate end part.
`
`0006
`
`
`
`[FIG. 5] (a) is a side view of the drive side bracket.
`(b) is a perspective view of the following side bracket.
`[FIG. 6] is a perspective view illustrating the configuration for rotatable support of both ends of the
`winding shaft.
`[FIG. 7] (a) is a partial internal view illustrating the shutter case of the double window.
`(b) is a cross-sectional view along the A-A line in FIG. 7(a).
`[FIG. 8] (a) is a front view and a side view of the intermediate bracket.
`(b) is a side view and a front view of the mounting fitting for the intermediate bracket.
`[FIG. 9] is a schematic front view of the triple window.
`[FIG. 10] (a) is a partial internal view illustrating an expansion of the shutter case interior of the triple
`window.
`(b) is a cross-sectional view along the A-A line in FIG. 10(a).
`[FIG. 11] (a) is a front view of the bracket for the triple window.
`(b) is a cross-sectional view along arrow A in FIG. 11(a).
`(c) is a cross-sectional view along arrow B in FIG. 11(a).
`(d) is a partial view illustrating guide lowering.
`[FIG. 12] (a) is a perspective view illustrating the case joint plate.
`(b) is a front view illustrating the case joint plate.
`[FIG. 13] is a schematic side view illustrating a conventional shutter case.
`[Description of Symbols]
`2
`Winding shaft
`9
`Bracket
`10
`Bracket mounting fitting
`18
`Guide part
`
`0007
`
`
`
`[FIG. 1]
`[FIG. 1]
`
`[FIG. 5]
`[FIG. 5]
`
`(b)
`
`[FIG. 2]
`
`(a)
`
`[FIG. 13]
`
`0008
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`[FIG. 3]
`[F'G- 3]
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`[FIG. 12]
`[FIG.12]
`
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`[FIG. 6]
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`0009
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`
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`
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