`U.S. Patent and Trademark Office; U.S. DEPARTMENT OF COMMERCE
`
`Application Data Sheet 37 CFR 1.76
`
`Attorney Docket Number
`
`2065.018900/15228
`
`Application Number
`
`Title of Invention
`
`ONE-PIECE PRODUCTION/ANNULUS BORE STAB WITH INTEGRAL FLOW PATHS
`
`The application data sheet is part of the provisional or nonprovisional application for which it is being submitted. The following form contains the
`bibliographic data arranged in a format specified by the United States Patent and Trademark Office as outlined in 37 CFR 1.76.
`This document may be completed electronically and submitted to the Office in electronic format using the Electronic Filing System (EFS) or the document
`may be printed and included in a paper filed application.
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`Secrecy Order 37 CFR 5.2:
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`Portions or all of the application associated with this Application Data Sheet may fall under a Secrecy Order pursuant to 37
`q CFR 5.2 (Paper filers only. Applications that fall under Secrecy Order may not be filed electronically.)
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`Inventor Information:
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`1
`Inventor
`Legal Name
`
`Prefix Given Name
`
`Middle Name
`
`Family Name
`
`Murphy
`
`Suffix
`
`Richard
`Residence Information (Select One)
`City
`
`Houston
`
`0 US Residency
`State/Province
`
`0 Non US Residency
`0 Active US Military Service
`US
`Country of Residence i
`
`TX
`
`Mailing Address of Inventor:
`
`Address 1
`
`14323 Mopan Springs Lane
`
`Address 2
`State/Province
`City
`Country i
`Postal Code
`All Inventors Must Be Listed - Additional Inventor Information blocks may be generated
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`Houston
`
`77044
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`US
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`TX
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`Add
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`118581
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`Email Address
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`uspto@amersoniplaw.com
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`Application Information:
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`Title of the Invention
`
`ONE-PIECE PRODUCTION/ANNULUS BORE STAB WITH INTEGRAL FLOW PATHS
`
`Attorney Docket Number
`
`2065.018900/15228
`
`Small Entity Status Claimed
`
`q
`
`Application Type
`
`Nonprovisional
`
`Subject Matter
`
`Utility
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`Total Number of Drawing Sheets (if any)
`
`14
`
`Suggested Figure for Publication (if any)
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`Application Data Sheet 37 CFR 1.76
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`Attorney Docket Number
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`2065.018900/15228
`
`Application Number
`
`Title of Invention
`
`ONE-PIECE PRODUCTION/ANNULUS BORE STAB WITH INTEGRAL FLOW PATHS
`
`Filing By Reference:
`Only complete this section when filing an application by reference under 35 U.S.C. 111(c) and 37 CFR 1.57(a). Do not complete this section if
`application papers including a specification and any drawings are being filed. Any domestic benefit or foreign priority information must be
`provided in the appropriate section(s) below (i.e., "Domestic Benefit/National Stage Information" and "Foreign Priority Information").
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`For the purposes of a filing date under 37 CFR 1.53(b), the description and any drawings of the present application are replaced by this
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`35 U.S.C.
`122(b) and certify that the invention disclosed in the attached application has not and will not be the subject of an
` application filed in another country, or under a multilateral international agreement, that requires publication at eighteen
`months after filing.
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`n
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`Application Data Sheet 37 CFR 1.76
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`Attorney Docket Number
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`2065.018900/15228
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`Application Number
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`Title of Invention
`
`ONE-PIECE PRODUCTION/ANNULUS BORE STAB WITH INTEGRAL FLOW PATHS
`
`Domestic Benefit/National Stage Information:
`This section allows for the applicant to either claim benefit under 35 U.S.C. 119(e), 120, 121, 365(c), or 386(c) or indicate National
`Stage entry from a PCT application. Providing benefit claim information in the Application Data Sheet constitutes the specific
`reference required by 35 U.S.C. 119(e) or 120, and 37 CFR 1.78.
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`for retrieval under the priority document exchange program (PDX) the information will be used by the Office to automatically attempt retrieval
`pursuant to 37 CFR 1.55(1)(1) and (2). Under the PDX program, applicant bears the ultimate responsibility for ensuring that a copy of the foreign
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`Statement under 37 CFR 1.55 or 1.78 for AIA (First Inventor to File) Transition
`Applications
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`This application (1) claims priority to or the benefit of an application filed before March 16, 2013 and (2) also
`contains, or contained at any time, a claim to a claimed invention that has an effective filing date on or after March
`n 16, 2013.
`NOTE: By providing this statement under 37 CFR 1.55 or 1.78, this application, with a filing date on or after March
`16, 2013, will be examined under the first inventor to file provisions of the AIA.
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`Application Data Sheet 37 CFR 1.76
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`Attorney Docket Number
`
`2065.018900/15228
`
`Application Number
`
`Title of Invention
`
`ONE-PIECE PRODUCTION/ANNULUS BORE STAB WITH INTEGRAL FLOW PATHS
`
`Authorization or Opt-Out of Authorization to Permit Access:
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`When this Application Data Sheet is properly signed and filed with the application, applicant has provided written authority to
`permit a participating foreign intellectual property (IP) office access to the instant application-as-filed (see paragraph A in
`subsection 1 below) and the European Patent Office (EPO) access to any search results from the instant application (see
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`Should applicant choose not to provide an authorization identified in subsection 1 below, applicant must opt-out of the
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`NOTE: This section of the Application Data Sheet is ONLY reviewed and processed with the INITIAL filing of an application.
`After the initial filing of an application, an Application Data Sheet cannot be used to provide or rescind authorization for access
`by a foreign IP office(s). Instead, Form PTO/SB/39 or PTO/SB/69 must be used as appropriate.
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`1. Authorization to Permit Access by a Foreign Intellectual Property Office(s)
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`A. Priority Document Exchange (PDX) - Unless box A in subsection 2 (opt-out of authorization) is checked, the undersigned
`hereby grants the USPTO authority to provide the European Patent Office (EPO), the Japan Patent Office (JPO), the Korean
`Intellectual Property Office (KIPO), the State Intellectual Property Office of the People's Republic of China (SIPO), the World
`Intellectual Property Organization (WIPO), and any other foreign intellectual property office participating with the USPTO in a
`bilateral or multilateral priority document exchange agreement in which a foreign application claiming priority to the instant
`patent application is filed, access to: (1) the instant patent application-as-filed and its related bibliographic data, (2) any foreign
`or domestic application to which priority or benefit is claimed by the instant application and its related bibliographic data, and
`(3) the date of filing of this Authorization. See 37 CFR 1.14(h)(1).
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`B. Search Results from U.S. Application to EPO - Unless box B in subsection 2 (opt-out of authorization) is checked, the
`undersigned hereby grants the USPTO authority to provide the EPO access to the bibliographic data and search results from
`the instant patent application when a European patent application claiming priority to the instant patent application is filed. See
`37 CFR 1.14(h)(2).
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`The applicant is reminded that the EPO's Rule 141(1) EPC (European Patent Convention) requires applicants to submit a copy of
`search results from the instant application without delay in a European patent application that claims priority to the instant
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`2. Opt-Out of Authorizations to Permit Access by a Foreign Intellectual Property Office(s)
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`n application-as-filed. If this box is checked, the USPTO will not be providing a participating foreign IP office with any
`documents and information identified in subsection lA above.
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`B. Applicant DOES NOT authorize the USPTO to transmit to the EPO any search results from the instant patent
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`I—I application. If this box is checked, the USPTO will not be providing the EPO with search results from the instant application.
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`NOTE: Once the application has published or is otherwise publicly available, the USPTO may provide access to the application in
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`Application Data Sheet 37 CFR 1.76
`
`Attorney Docket Number
`
`2065.018900/15228
`
`Application Number
`
`Title of Invention
`
`ONE-PIECE PRODUCTION/ANNULUS BORE STAB WITH INTEGRAL FLOW PATHS
`
`Applicant Information:
`
`Providing assignment information in this section does not substitute for compliance with any requirement of part 3 of Title 37 of CFR to have
`an assignment recorded by the Office.
`
`Applicant 1
`If the applicant is the inventor (or the remaining joint inventor or inventors under 37 CFR 1.45), this section should not be completed. The
`information to be provided in this section is the name and address of the legal representative who is the applicant under 37 CFR 1.43; or the
`name and address of the assignee, person to whom the inventor is under an obligation to assign the invention, or person who otherwise shows
`sufficient proprietary interest in the matter who is the applicant under 37 CFR 1.46. If the applicant is an applicant under 37 CFR 1.46 (assignee,
`person to whom the inventor is obligated to assign, or person who otherwise shows sufficient proprietary interest) together with one or more
`joint inventors, then the joint inventor or inventors who are also the applicant should be identified in this section.
`
`Clear
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`0 Assignee
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`Q
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`Legal Representative under 35 U.S.C. 117
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`Name of the Deceased or Legally Incapacitated Inventor:
`L
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`If the Applicant is an Organization check here.
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`Organization Name
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`FMC Technologies, Inc.
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`City
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`Country )
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`US
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`Phone Number
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`1803 Gears Road
`
`Houston
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`TX
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`77067
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`Application Data Sheet 37 CFR 1.76
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`Attorney Docket Number
`
`2065.018900/15228
`
`Application Number
`
`Title of Invention
`
`ONE-PIECE PRODUCTION/ANNULUS BORE STAB WITH INTEGRAL FLOW PATHS
`
`Assignee Information including Non-Applicant Assignee Information:
`
`Providing assignment information in this section does not substitute for compliance with any requirement of part 3 of Title 37 of
`CFR to have an assignment recorded by the Office.
`
`1
`Assignee
`Complete this section if assignee information, including non-applicant assignee information, is desired to be included on the patent application
`publication. An assignee-applicant identified in the "Applicant Information" section will appear on the patent application publication as an
`applicant. For an assignee-applicant, complete this section only if identification as an assignee is also desired on the patent application
`publication.
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`If the Assignee or Non-Applicant Assignee is an Organization check here.
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`Prefix
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`PTO/AIA/14 (08-15)
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`Application Data Sheet 37 CFR 1.76
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`Attorney Docket Number
`
`2065.018900/15228
`
`Application Number
`
`Title of Invention
`
`ONE-PIECE PRODUCTION/ANNULUS BORE STAB WITH INTEGRAL FLOW PATHS
`
`Signature:
`NOTE: This Application Data Sheet must be signed in accordance with 37 CFR 1.33(b). However, if this Application Data Sheet
`is submitted with the INITIAL filing of the application and either box A or B is not checked in subsection 2 of the
`"Authorization or Opt-Out of Authorization to Permit Access" section, then this form must also be signed in accordance
`with 37 CFR 1.14(c).
`This Application Data Sheet must be signed by a patent practitioner if one or more of the applicants is a juristic entity (e.
`g., corporation or association). If the applicant is two or more joint inventors, this form must be signed by a patent practitioner,
`all joint inventors who are the applicant, or one or more joint inventor-applicants who have been given power of attorney (e.g.,
`see USPTO Form PTO/AIA/81) on behalf of all joint inventor-applicants.
`See 37 CFR 1.4(d) for the manner of making signatures and certifications.
`
`Signature
`
`/J. Mike Amerson/
`
`Date (YYYY-MM-DD)
`
`First Name
`
`J. Mike
`
`Last Name
`
`Amerson
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`Registration Number
`
`35426
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`
`
`ONE-PIECE PRODUCTION/ANNULUS BORE STAB WITH
`INTEGRAL FLOW PATHS
`
`2065.018900
`15228
`
`TECHNICAL FIELD
`
`The present disclosed subject matter generally relates to various embodiments of a
`
`one-piece production/annulus bore stab with integral flow paths.
`
`BACKGROUND
`
`A typical wellhead structure for an oil and gas well includes a high-pressure wellhead
`
`housing secured to a low-pressure housing, such as a conductor casing. The wellhead
`
`structure supports various casing strings that extend into the well. One or more casing
`
`hangers are typically landed in the high-pressure wellhead housing, with each casing hanger
`
`being located at the upper end of a string of casing that extends into the well. A tubing
`
`hanger is also typically landed in the wellhead or a tubing head. A string of production
`
`tubing is supported by the tubing hanger. The production tubing extends through the
`
`production casing and provides a path for conveying production fluids from the formation to
`
`the wellhead. The area between the production tubing and the production casing is referred
`
`to as the annulus.
`
`An oil/gas well also typically includes a production tree (also referred to as a
`
`Christmas tree) that is mounted on the high-pressure housing. The production tree includes a
`
`main production bore. Production bore stabs are commonly positioned between the main
`
`production bore of a production tree and the production bore of the tubing hanger so as to
`
`provide a flow passageway between those two production bores. This arrangement permits
`
`the production bore of the production tree and the production bore of the tubing hanger to be
`
`fluidly isolated from other bores and passageways within the completion system.
`
`Page 1 of 18
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`
`
`2065.018900
`15228
`
`Figures 1-4 depict various aspects of one illustrative example of a prior art two-piece
`
`production/annulus bore stab 10. Figure 2 is a cross-sectional view of the prior art
`
`production/annulus bore stab 10 taken through the axial length of the production/annulus bore
`
`stab 10. Figures 3 and 4 are transverse cross-sectional views of the production/annulus bore
`
`stab 10 taken where indicated in Figure 1. As shown in these drawings, the prior art
`
`production/annulus bore stab 10 generally comprises an inner production stab body 11, an
`
`outer annulus stab body 12, an annulus T-ring 13, an annulus metal seal 14 and an annulus
`
`seal retainer 15. The production/annulus bore stab 10 also comprises a secondary annulus
`
`spacer 16, a secondary metal seal 17, a spacer 18, a primary metal seal 19 and a primary seal
`
`retainer 20. Also depicted is a set screw 21, a lower head cap screw 22, a set screw 23, a
`
`plurality of upper flow openings 24, a plurality of lower flow openings 25 and a plurality of
`
`flow channels 26. In general, the set screw 21 secures the annulus seal retainer 15 in position
`
`with respect to the outer annulus stab body 12 so as to secure the secondary metal seal 17 in
`
`position. The primary seal retainer 20 is adapted to be threadingly coupled to the inner
`
`production stab body 11 to retain the primary metal seal 19 in position and thereby provide a
`
`seal between an end 12A of the outer annulus stab body 12 and the outer surface 11A of the
`
`inner production stab body 11.
`
`As shown in Figures 3 and 4, the outer surface 11A of the inner production stab body
`
`11 has a plurality of channels or recesses 26 formed therein. When the inner production stab
`
`body 11 is positioned within the outer annulus body 12, a plurality of individual fluid flow
`
`paths 27 are defined between the recesses 26 and the inner surface 12B of the outer annulus
`
`stab body 12. Each of these fluid flow paths 27 is in fluid communication with one of the
`
`upper openings 24 and one of the lower openings 25.
`
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`
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`2065.018900
`15228
`
`The present application is directed to various embodiments of an improved one-piece
`
`production bore stab with integral flow paths.
`
`SUMMARY
`
`The following presents a simplified summary of the subject matter disclosed herein in
`
`order to provide a basic understanding of some aspects of the information set forth herein.
`
`This summary is not an exhaustive overview of the disclosed subject matter.
`
`It is not
`
`intended to identify key or critical elements of the disclosed subject matter or to delineate the
`
`scope of various embodiments disclosed herein. Its sole purpose is to present some concepts
`
`in a simplified form as a prelude to the more detailed description that is discussed later.
`
`The present application is generally directed to various embodiments of a one-piece
`
`production/annulus bore stab with integral flow paths. One illustrative production/annulus
`
`bore stab disclosed herein comprises a one-piece body that comprises a first cylindrical outer
`
`surface and a second cylindrical outer surface and a plurality of individual fluid flow paths
`
`defined entirely within the one-piece body. In this illustrative example, each of the individual
`
`fluid flow paths is fluidly isolated from one another with the body and each of the fluid flow
`
`paths comprise a first inlet/outlet at a first end of the fluid flow path that is positioned in the
`
`first cylindrical outer surface and a second inlet/outlet at a second end of the fluid flow path
`
`that is positioned in the second cylindrical outer surface.
`
`BRIEF DESCRIPTION OF THE DRAWINGS
`
`Certain aspects of the presently disclosed subject matter will be described with
`
`reference to the accompanying drawings, which are representative and schematic in nature
`
`Page 3 of 18
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`Dril-Quip, Exh. 1002, Page 10 of 229
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`
`
`and are not be considered to be limiting in any respect as it relates to the scope of the subject
`
`matter disclosed herein:
`
`2065.018900
`15228
`
`Figures 1-4 depict various aspects of a prior art production/annulus bore stab;
`
`Figures 5-12 depict various aspects of various embodiments of a one-piece
`
`production/annulus bore stab with integral flow paths; and
`
`Figures 13-15 depict various aspects of yet another embodiment of a
`
`production/annulus bore stab with integral flow paths disclosed herein.
`
`While the subject matter disclosed herein is susceptible to various modifications and
`
`alternative forms, specific embodiments thereof have been shown by way of example in the
`
`drawings and are herein described in detail.
`
`It should be understood, however, that the
`
`description herein of specific embodiments is not intended to limit the disclosed subject
`
`matter to the particular forms disclosed, but on the contrary, the intention is to cover all
`
`modifications, equivalents, and alternatives falling within the spirit and scope of the disclosed
`
`subject matter as defined by the appended claims.
`
`DESCRIPTION OF EMBODIMENTS
`
`Various illustrative embodiments of the disclosed subject matter are described below.
`
`In the interest of clarity, not all features of an actual implementation are described in this
`
`specification. It will of course be appreciated that in the development of any such actual
`
`embodiment, numerous implementation-specific decisions must be made to achieve the
`
`developers' specific goals, such as compliance with system-related and business-related
`
`Page 4 of 18
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`
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`constraints, which will vary from one implementation to another. Moreover, it will be
`
`appreciated that such a development effort might be complex and time-consuming, but would
`
`nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit
`
`of this disclosure.
`
`2065.018900
`15228
`
`The present subject matter will now be described with reference to the attached
`
`figures. Various structures, systems and devices are schematically depicted in the drawings
`
`for purposes of explanation only and so as to not obscure the present disclosure with details
`
`that are well known to those skilled in the art. Nevertheless, the attached drawings are
`
`included to describe and explain illustrative examples of the present disclosure. The words
`
`and phrases used herein should be understood and interpreted to have a meaning consistent
`
`with the understanding of those words and phrases by those skilled in the relevant art. No
`
`special definition of a term or phrase, i.e., a definition that is different from the ordinary and
`
`customary meaning as understood by those skilled in the art, is intended to be implied by
`
`consistent usage of the term or phrase herein. To the extent that a term or phrase is intended
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`to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such
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`a special definition will be expressly set forth in the specification in a definitional manner
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`that directly and unequivocally provides the special definition for the term or phrase.
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`Figures 5-12 depict various aspects of various embodiments of a one-piece
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`production/annulus bore stab 100 with integral flow paths. Figure 5 is a side view of one
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`illustrative embodiment of a one-piece production/annulus bore stab 100 disclosed herein.
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`Figure 6 is a cross-sectional view of the illustrative one-piece production/annulus bore stab
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`100 taken through the axial length of the production/annulus bore stab 100. Figure 7 is a
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`transverse cross-sectional view of the production/annulus bore stab 100 taken where
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`indicated in Figure 5. Figure 8 is a perspective view of the depicted example of a one-piece
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`production/annulus bore stab 100. Figure 9 is a cross-sectional perspective view of the one-
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`piece production/annulus bore stab 100 taken through the axial length of the production bore
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`stab 100.
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`In general, one illustrative embodiment of a novel production/annulus bore stab 100
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`disclosed herein comprises a unitary, one-piece body 102 with a first end 104 and a second
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`end 106. The body 102 has an outermost cylindrical surface 102S and an inner cylindrical
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`surface 102T. Also depicted in Figure 6 are a central bore 105 and an axial centerline 107 of
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`the one-piece production/annulus bore stab 100. The physical dimensions of the one-piece
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`body 102, e.g., the axial length 102L, outside diameters, the inside diameter of the one-piece
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`production/annulus bore stab 100, as well as the radial thickness of the body 102 at various
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`locations along the axial length 102L, may vary depending upon the particular application.
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`A plurality of individual and separate flow paths 103 are formed within the body 102.
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`Each of the flow paths 103 has a first inlet/outlet 103A positioned at a first end (adjacent end
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`104) of the flow path 103 and a second inlet/outlet 103B that is positioned at a second end
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`(adjacent end 106) of the fluid flow path 103. The first inlet/outlets 103A are positioned in or
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`extend through a first cylindrical outer surface 102X of the one-piece body 102, while the
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`second inlet/outlets 103B are positioned in or extend through a second cylindrical outer
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`surface 102Y of the one-piece body 102. The outside diameters of the first and second
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`cylindrical outer surfaces 102X, 102Y, respectively, may be the same or they may be
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`different from one another. As indicated, in one illustrative example, each of the plurality of
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`individual fluid flow paths 103 are formed or defined entirely within the one-piece body 102.
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`Moreover, in one illustrative embodiment, each of the individual fluid flow paths 103 are
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`fluidly isolated from one another within the one-piece body 102. As depicted, in one
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`illustrative embodiment, each of the plurality of individual flow paths 103 extends for
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`substantially the entire axial length 102L of the one-piece body102.
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`The routing and configuration of the individual flow paths 103 within the one-piece
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`body 102 may vary depending upon the particular application. In one particularly illustrative
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`example, each of the plurality of individual flow paths 103 may comprise an axial length
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`portion 103X having a centerline 103Y that is substantially parallel to the longitudinal
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`centerline 107. In other applications, all or part of the one or more of the flow paths 103 may
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`be oriented in a non-parallel relationship with respect to the longitudinal centerline 107. For
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`example, at least portions of the flow paths 103 may be curved or otherwise non-linear with
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`respect to the centerline 107 (or some other reference). Thus, the configuration or positioning
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`of portions of the flow paths 103 with respect to the longitudinal centerline 107 (or some
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`other reference) may vary depending upon the particular application.
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`With continuing reference to Figure 6, in this particular example, each of the fluid
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`flow paths 103 comprises a first flow path transition region 103S between the axial length
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`portion 103X and the first inlet/outlet 103A, and a second flow path transition region 103T
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`between the axial length portion 103X and the second inlet/outlet 103B. As also depicted, a
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`line 103E extending through a center of the first inlet/outlet 103A and intersecting the flow
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`path centerline 103Y at a first end of the axial length portion 103X defines a first included
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`angle 125 that is an obtuse angle. Similarly, a line 103F extending through a center of the
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`second inlet/outlet 103B and intersecting the flow path centerline 103Y at a second end of the
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`axial length portion 103X defines a second included angle 127 that is an obtuse angle. In
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`some applications, the angles 125, 127 may be approximately the same.
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`In other
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`applications, the angles 125, 127 may be different from one another. Additionally, the size,
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`i.e., diameter of the flow paths 103 as well as the number of flow paths 103 may vary
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`depending upon the particular application. With reference to Figure 7, the illustrative one-
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`piece production/annulus bore stab 100 disclosed herein comprises thirty-six flow paths 103,
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`each of which have a diameter of approximately 6.35 mm (0.25 inches).
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`Figure 10 is a cross-sectional view depicting the engagement and positioning of one
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`end of the one-piece production/annulus bore stab 100 relative to another item of equipment
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`114, e.g., a tubing hanger or the valve block of a production tree. Also depicted in Figure 10
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`is an elastomer seal 120, a seal 122, a seal spacer 124, a seal 126, a seal 128, an elastomer
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`seal 131 and a seal retaining ring 130 that is threadingly coupled to the body 102. All of the
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`illustrative seals and spacers depicted in Figure 10 may or may not be present in all
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`applications. The equipment 114 comprises at least one annulus fluid flow passageway or
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`path 116 (only one of the annulus fluid fl