throbber
(12) United States Patent
`(10) Patent N0.:
`US 6,701,724 B2
`
`Smith et al.
`(45) Date of Patent:
`Mar. 9, 2004
`
`USOO6701724B2
`
`(54) SORPTION COOLING DEVICES
`
`(75)
`
`Inventors: Douglas MI Smith, Albuquerque, NM
`(US); Veronica Natividad,
`Albuquerque, NM (US); Tamara L.
`O’Brien Houton TX (US) Kevin H
`,
`’
`’
`’
`.
`Roflemk Albuquerque> .NM (US)>
`L01X X. Warren, Bernalillo, NM (US);
`Richard G. Perkes, Stewkley (GB);
`Fagsessa Sinclair, Leighton Buzzard
`
`'
`
`.
`(73) ASSignee: Nanopore, Inc., Albuquerque, NM (US)
`
`( * ) Notice:
`
`Subject. to any disclaimer, the term of this
`patent is extended or adjusted under 35
`U.S.C. 154(b) by 0 days.
`
`(65)
`
`(21) APPL N05 10/1653758
`(22)
`Ffled:
`Jun.6,2002
`.
`.
`.
`Pr10r Publication Data
`US 2003/0014982 A1 Jan. 23, 2003
`.
`.
`Related US Application Data
`.
`.
`.
`.
`.
`Continuation—in— art of a
`lication No. 09/970,094, filed on
`) Oct. 2, 2001, WhIich is aggntinuation—in—part of application
`No. 09/876,841, filed on Jun. 6, 2001, now Pat. No. 6,584,
`797.
`
`63
`
`(
`
`7
`
`
`F25B 17/00; F25B 17/08
`Int. Cl'
`(51)
`
`(52) US. Cl. .................................. 62/106; 62/480
`(58) Field of Search ................................ 62/371, 457.9,
`62/457.7, 238.1, 238.3, 494, 476, 480,
`101’ 109
`
`(56)
`
`References Cited
`U.S. PATENT DOCUMENTS
`
`2,088,276 A
`378947538 A
`2,3329%? 2
`,
`,
`4,250,720 A
`4,736,599 A
`4,742,868 A
`
`7/1937 Nésselmann Ct al~ --------- 62/118
`
`7/1975 R9111“ ~~~~~~~~~~~~~~~~
`128/260
`
`31323 $6110; ”””tml
`””” 22/181
`run erg e a.
`.
`.....
`
`2/1981 Siegel ............... 62/480
`
`4/1988 Siegel .................. 62/294
`5/1988 Mitani et a1.
`.......... 165/104.12
`
`1000
`
`4,752,310 A
`4,759,191 A
`4,928,495 A
`5,038,581 A
`5,048,301 A
`5,088,302 A
`5,186,020 A
`5,269,293 A
`
`...... 62/4
`6/1988 Maier—Laxhuber et a1.
`7/1988 Thomas et a1.
`............... 62/101
`5/1990 Siegel
`............................. 62/4
`8/1991 Maier—Laxhuber et a1. 62/457.9
`9/1991 Sabin et a1.
`.................. 62/101
`2/1992 Tomizawa et a1.
`............ 62/480
`2/1993 Rockenfeller et a1.
`..... 62/457.9
`12/1993 Loser et a1.
`........... 128/204.15
`
`GB
`W0
`
`(List continued on next page.)
`FOREIGN PATENT DOCUMENTS
`2095386
`9/1982
`W0 89/00271
`1/1989
`
`OTHER PUBLICATIONS
`
`Pending patent application Ser. No. 09/932,264; Entitled
`“Cooling Device”; Smith et al.; Filed Aug. 17, 2001.
`Pending patent application Ser. No. 10/046,661; Entitled
`“Coohng Devkm”;Rodefick;Ffled Oct 26,2001
`Pending patent application Ser. No. 09/691,371; Entitled
`Desiccant Composition; Smith et al.; Filed Oct. 18, 2000.
`Pending patent application 09/876,841; Filing date Jun. 6,
`2001; Smith et al.
`Pending patent application 09/970,094; Filing date Oct. 2,
`2001‘ Smith et al.
`T
`.
`.
`.
`.
`Pending Patent application 10/165>753; Filing date Jun. 6’
`2002; Smith et al.
`
`Primary Examiner—Chen Wen Jiang
`(74) Attorney, Agent, or Firm—Marsh Fischmann &
`Breyfogle LLP
`
`ABSTRACT
`(57)
`Novel sorption cooling devices capable of providing cooling
`over an extended period of time are disclosed. The sorption
`cooling devices. are particularly useful for temperature-
`controlled shipping containers that are required to maintain
`a temperature below ambient for a time sufficient to com-
`plete delivery of the container and its contents. The shipping
`containers can be utilized to cost-effectively transport
`_
`~~
`temperature senSitive prOduCtS‘
`
`15 Claims, 45 Drawing Sheets
`
`num‘i'fififl
`
`
`
`1004
`1014
`1012
`
`1016
`
`1002
`
`y..-
`- ,
`./
`I....."‘
`
`
`
`1010
`
`PGR2021-00085
`
`Pelican EX1011 Page 1
`
`PGR2021-00085
`Pelican EX1011 Page 1
`
`

`

`US 6,701,724 132
`
`Page 2
`
`US. PATENT DOCUMENTS
`
`5,291,942 A
`5,309,985 A
`5,318,540 A
`5,355,684 A
`5,440,896 A
`5,628,205 A
`
`3/1994 Ryan ..................... 165/104.12
`5/1994 Erickson ................ 165/104.12
`6/1994 Athayde et al.
`............ 604/141
`10/1994 Guice ......................... 62/54.2
`8/1995 Maier—Laxhuber et al.
`62/269
`5/1997 Rockenfeller et al.
`........ 62/480
`
`5,660,049 A
`5,802,870 A
`5,816,069 A
`5924302 A
`5,943,876 A
`5,950,450 A
`6,192,703 B1
`6,438,992 B1
`
`8/1997 Erickson ...................... 62/107
`..... 62/480
`9/1998 Arnold et al.
`
`.. 62/457.9
`10/1998 Ebbeson ......
`
`.. 62/457.2
`7/1999 Derifield ......
`
`..... 62/371
`8/1999 Meyer et al.
`.. 62/457.9
`9/1999 Meyer et al.
`
`.............. 62/457.7
`2/2001 Salyer et al.
`8/2002 Smith et al.
`.................. 62/488
`
`PGR2021-00085
`
`Pelican EX1011 Page 2
`
`PGR2021-00085
`Pelican EX1011 Page 2
`
`

`

`US. Patent
`
`Ddar.9,2004
`
`Sheet1,0f45
`
`US 6,701,724 132
`
`
`
`FIG.1
`
`PGR2021-00085
`
`Pelican EX1011 Page 3
`
`PGR2021-00085
`Pelican EX1011 Page 3
`
`
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 2 0f 45
`
`US 6,701,724 B2
`
`110
`
`
`
`, \\\\\\\\\\\\\\\\\\\
`// / 7 7%7 7%7/%[; 1O4
`/%//%////%g
`
`
`
`
`
`
`
`
`
`
`¢++¢+%/%I% 1,,
`
`//m
`
`
`
`:,
`
`
`COOLING
`
`FIG.2
`
`PGR2021-00085
`
`Pelican EX1011 Page 4
`
`PGR2021-00085
`Pelican EX1011 Page 4
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 3 0f 45
`
`US 6,701,724 B2
`
`
`
`FIG.3
`
`PGR2021-00085
`
`Pelican EX1011 Page 5
`
`PGR2021-00085
`Pelican EX1011 Page 5
`
`

`

`US. Patent
`
`Ddar.9,2004
`
`Sheet4 0f45
`
`US 6,701,724 132
`
`.m
`.m.
`
`412b
`
`m3:
`
`““““".“.““"““““"“““““' "“"“““‘‘‘“‘“““““"““““““IA
`
`
`V“
`
`3.404
`
`FlG.4a
`
`FIG.4b
`
`FIG.4C
`
`PGR2021-00085
`
`Pelican EX1011 Page 6
`
`PGR2021-00085
`Pelican EX1011 Page 6
`
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 5 0f 45
`
`US 6,701,724 B2
`
`
`
`
`
`Watervaporpressure(mbar)
`
`50
`
`40
`
`30
`
`20
`
`10
`
`0
`
`I
`
`.
`
`I
`g
`IIIE
`III '
`~
`EH 1
`ma" .
`I
`i
`
`t
`
`I
`
`-10
`
`-5
`
`0
`
`5
`
`10
`
`15
`
`20
`
`25
`
`30
`
`Temperature (0C)
`
`Fig. 5
`
`PGR2021-00085
`
`Pelican EX1011 Page 7
`
`PGR2021-00085
`Pelican EX1011 Page 7
`
`

`

`US. Patent
`
`r..
`
`400299
`
`f06teehS
`
`6SU
`
`anF
`a6MG.
`20B1.42nml,R0G7,P
`
`
`_._I
`
`7
`
`500m
`
`Pelican EX1011 Page 8
`
`PGR2021-00085
`Pelican EX1011 Page 8
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 7 0f 45
`
`US 6,701,724 132
`
`600
`
`
`
`PGR2021-00085
`
`Pelican EX1011 Page 9
`
`PGR2021-00085
`Pelican EX1011 Page 9
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 8 0f 45
`
`US 6,701,724 B2
`
`Box temp. = 5 0C
`
`t Relative heat load (feed air=0 mbar)
`
`Relative feed rate( feed air=0 mbar)
`“9— Relative feed rate( feed air=20mbar)
`
`
`
`(bothnormalizedto20C)
`
`
`
` rate, prior art Relativeheatloadandwaterfeedrate
`
`
`
`Constant feed
`
`0 510152025 303540
`Ambient Temp (C)
`
`FIG.9
`
`PGR2021-00085
`
`Pelican EX1011 Page 10
`
`PGR2021-00085
`Pelican EX1011 Page 10
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 9 0f 45
`
`US 6,701,724 B2
`
`1000
`
`
`
`PGR2021-00085
`
`Pelican EX1011 Page 11
`
`PGR2021-00085
`Pelican EX1011 Page 11
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 10 0f 45
`
`US 6,701,724 B2
`
`
`
`PGR2021-00085
`
`Pelican EX1011 Page 12
`
`PGR2021-00085
`Pelican EX1011 Page 12
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 11 0f 45
`
`US 6,701,724 B2
`
`1200
`
`
`
`PGR2021-00085
`
`Pelican EX1011 Page 13
`
`PGR2021-00085
`Pelican EX1011 Page 13
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 12 0f 45
`
`US 6,701,724 B2
`
`1300
`
`
`
`PGR2021-00085
`
`Pelican EX1011 Page 14
`
`PGR2021-00085
`Pelican EX1011 Page 14
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 13 0f 45
`
`US 6,701,724 B2
`
`(gig)
`Water/Desiccant
`
`+ Surraée Modified Cafrbon
`uu
`IInvo
`.-
`lua.
`
`+ Silica :Gel
`
`o
`
`5
`1o
`15
`20
`25
`Water Vapor Pressure (mbar)
`
`30
`
`Fig. 15
`
`PGR2021-00085
`
`Pelican EX1011 Page 15
`
`PGR2021-00085
`Pelican EX1011 Page 15
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 14 0f 45
`
`US 6,701,724 B2
`
`1600
`
`1606
`1706
`
`1700
`
`PCfl12021-00085
`
`PehcanjE)(1011 Page 16
`
`PGR2021-00085
`Pelican EX1011 Page 16
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 15 0f 45
`
`US 6,701,724 B2
`
`g-water/g—adsorbent
`
`0
`
`5
`
`10
`
`15
`
`20
`
`25
`
`Water vapor pressure (mbar)
`
`Fig. 18
`
`PGR2021-00085
`
`Pelican EX1011 Page 17
`
`PGR2021-00085
`Pelican EX1011 Page 17
`
`

`

`US. Patent
`
`Ddar.9,2004
`
`Sheet16 0f45
`
`US 6,701,724 132
`
`w\\\\\\x.
`
`
`
`v//////////A.
`
`v//////////A.
`
`V///////4.
`
`
`r//////////A
`
`2.
`
`V//////////A
`g2.
`
`w\1
`
`uflflflflflflflflflnfl-V//////////4
`
`v///////////.
`
`V/////a////A%r///////////A
`
`
`
`7////////A
`
`V/////////
`
`7//////////4
`
`V////////A
`
`
`n
`
`A-lIlH-fllflllfllfllfll'
`
`1910
`
`1908
`
`1906
`
`1904
`
`1902
`
`1900
`
`FIG.19
`
`PGR2021-00085
`
`Pelican EX1011 Page 18
`
`PGR2021-00085
`Pelican EX1011 Page 18
`
`
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 17 0f 45
`
`US 6,701,724 B2
`
`"null"...
`
`
`
`
`
`
`
`‘ // ,
`IRVNINNNNE
`
`VII/IIIIIIIIIIIIIIIIIIIIIIIIII).
`“Wu
`
`PGR2021-00085
`
`Pelican EX1011 Page 19
`
`PGR2021-00085
`Pelican EX1011 Page 19
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 18 0f 45
`
`US 6,701,724 B2
`
`
`
`.
`
`
`
`
`
`‘Inlsmlmmsu
`‘,
`“Wis"fii
`a
`a
`
`
`
`r2100
`
`gf
`
`
`
`PGR2021-00085
`
`Pelican EX1011 Page 20
`
`PGR2021-00085
`Pelican EX1011 Page 20
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 19 0f 45
`
`US 6,701,724 B2
`
`
`
`FIG.22
`
`PGR2021-00085
`
`Pelican EX1011 Page 21
`
`PGR2021-00085
`Pelican EX1011 Page 21
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 20 0f 45
`
`US 6,701,724 B2
`
`2312
`
`
`
`FIG.23
`
`PGR2021-00085
`
`Pelican EX1011 Page 22
`
`PGR2021-00085
`Pelican EX1011 Page 22
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 21 0f 45
`
`US 6,701,724 B2
`
`2402
`
`
`
`”'1'
`
`
`
`‘zW/l/[M Vi
`
`
`
`
`
`WV};
`
`
`‘
`
`i
`
`
`
`
`71171711111111].
`\ l‘l‘fil‘fi‘lfifiififik
`
`
`0......\\\\\\\\\\\\\\\\\\\\\\\\\r/.
`"all.
`
`
`
`
`2404
`
`FIG.24
`
`PGR2021-00085
`
`Pelican EX1011 Page 23
`
`PGR2021-00085
`Pelican EX1011 Page 23
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 22 0f 45
`
`US 6,701,724 B2
`
`2500
`
`//
`
`
`2604
`
`FIG.26
`
`PGR2021-00085
`
`Pelican EX1011 Page 24
`
`PGR2021-00085
`Pelican EX1011 Page 24
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 23 0f 45
`
`US 6,701,724 B2
`
`
`
`FIG.27
`
`PGR2021-00085
`
`Pelican EX1011 Page 25
`
`PGR2021-00085
`Pelican EX1011 Page 25
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 24 0f 45
`
`US 6,701,724 B2
`
`oo
`
`o
`
`op
`
`.
`
`o
`
`y o
`
`
`
`oo
`N
`.
`.9
`L
`
`ou
`
`':
`
`AmL
`
`- 3
`
`3 E
`m
`E
`'_
`i—
`
`o
`to
`
`o
`f N
`
`o
`‘—
`
`
`
`
`
`
`a 5
`
`9
`E
`
`g,
`>m
`
`0T
`
`
`
`.H
`c:
`o
`m
`.20"
`<1)
`D
`
`
`
`
`
`
`...
`C
`.9
`.0
`E
`<
`
`
`
`8
`
`8
`
`I
`
`3
`
`‘
`
`o
`m
`(3) BJnZlEJBdLuBl
`
`O
`N
`
`o
`
`O
`
`O
`“
`
`PGR2021-00085
`
`Pelican EX1011 Page 26
`
`PGR2021-00085
`Pelican EX1011 Page 26
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 25 0f 45
`
`US 6,701,724 B2
`
`o:
`N
`03
`u —
`u.
`
`A e
`
`3
`I
`v
`0
`
`.E
`l-
`
`LO
`N
`
`ON
`
`LOF
`
`o
`*—
`
`LO
`
`0
`
`
`
`E
`.9
`E
`<
`
`
`
`
`
`
`
`s?
`E
`o
`aCh
`(DH
`5
`
`
`
`
`
`LO
`
`0
`
`LO
`
`0
`
`LO
`
`Q
`
`(3) ameedLuai
`
`PGR2021-00085
`
`Pelican EX1011 Page 27
`
`
`
`2.
`
`C 8
`
`.9
`8
`o
`
`
`
`PGR2021-00085
`Pelican EX1011 Page 27
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 26 0f 45
`
`US 6,701,724 B2
`
`A E=0£
`
`0
`00')
`E.
`.._
`i=0)
`LL
`
`mN
`
`oN
`
`ID1-
`
`53
`
`In
`
`O
`
`
`
`
`
`g
`>
`
`mU EcLc
`
`u....
`E
`
`
`
`
`
`..—-
`
`{
`
`
`
`1
`
`Hc
`
`.9.D
`
`E<
`
`
`
`
`
`a:
`E
`8
`'5)
`8
`
`moi-Domo
`3288‘»va
`(3) GJHJBJadLual
`
`PGR2021-00085
`
`Pelican EX1011 Page 28
`
`PGR2021-00085
`Pelican EX1011 Page 28
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 27 0f 45
`
`US 6,701,724 B2
`
`
`
`
`
`
`
`
`
`
`
`Time(Hours)
`
`Fig.31
`
`
`
`InternalCavity
`
`
`
`40
`
`35
`
`30
`
`LO
`N
`
`0
`N
`
`15
`
`10
`
`(3) amneuadwal
`
`5
`
`O
`
`PGR2021-00085
`
`Pelican EX1011 Page 29
`
`PGR2021-00085
`Pelican EX1011 Page 29
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 28 0f 45
`
`US 6,701,724 B2
`
`1214151320
`
`10
`
`
`
`Time(Hours)
`
`Fig.32
`
`
`
`
`
`
`
`
`InternalCavity
`
`4O
`
`35
`
`30
`
`Lo
`N
`
`0
`N
`
`'0
`V‘
`
`0
`‘—
`
`LO
`
`0
`
`(3) ammadwal
`
`PGR2021-00085
`
`Pelican EX1011 Page 30
`
`PGR2021-00085
`Pelican EX1011 Page 30
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 29 0f 45
`
`US 6,701,724 B2
`
`
`
`Fig.33
`
`
`
`Time(Minutes)
`
`
`
`
`
`InternalCavity
`
`
`
`
`
`
`
`
`
`
`40
`
`35
`
`3O
`
`5
`(\1
`
`O
`N
`
`15
`
`1O
`
`5
`
`0
`
`5
`
`(3)aJn1eJadwaJ_
`
`PGR2021-00085
`
`Pelican EX1011 Page 31
`
`PGR2021-00085
`Pelican EX1011 Page 31
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 30 0f 45
`
`US 6,701,724 B2
`
`120
`
`
`
`100
`
`80 Internal
`
`
`
`
`
`
`
`
`
`Cavity
`
`60
`
`
`
`Time(Minutes)
`
`Fig.34
`
`40
`
`20
`
`5 .4
`L0
`0
`N
`N
`
`:93
`
`(3) ammadwal
`
`5
`
`0
`
`5
`
`15
`
`1O
`
`3
`
`O'
`
`3'
`
`50
`
`45
`
`PGR2021-00085
`
`Pelican EX1011 Page 32
`
`PGR2021-00085
`Pelican EX1011 Page 32
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 31 0f 45
`
`US 6,701,724 B2
`
`0N
`
`W ‘—
`
`L0
`"°.
`.9
`u.
`
`O S
`
`’
`
`O0
`
`0
`
`TI?
`
`2 .
`
`3
`8 a
`0
`.E
`:—
`
`OK
`
`T
`
`ON
`
`
`
`
`
`
`
`
`
`3
`’5
`8
`Tu
`ECD
`E
`
`
`
`
`
`
`E
`g
`E
`<
`
`
`
`1 l
`
`
`
`
`
`“g
`8
`17,
`8
`
`
`
`
`8
`
`‘3
`
`S?
`
`8
`
`8
`
`8
`3
`(3) ammadwal
`
`fl
`
`8
`
`LO
`
`0
`
`0
`
`L0
`-
`
`PGR2021-00085
`
`Pelican EX1011 Page 33
`
`PGR2021-00085
`Pelican EX1011 Page 33
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 32 0f 45
`
`US 6,701,724 B2
`
`
`
`260280300
`
`240
`
`160180200220
`
`120140
`
`100
`
`
`
`Time(Minutes)
`
`Fig.36
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`InternalCavity
`
`6O80
`
`40
`
`20
`
`(3) elmeJadwaJ.
`
`PGR2021-00085
`
`Pelican EX1011 Page 34
`
`PGR2021-00085
`Pelican EX1011 Page 34
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 33 0f 45
`
`US 6,701,724 B2
`
`
`
`
`
`
`
`
`
`InternalCavity
`
`160180200220240260280300
`406080100120140
`
`20
`
`
`
`Time(Minutes)
`
`Fig.37
`
`60
`
`55
`
`50
`
`LO
`q-
`
`0
`<r
`
`LD
`CO
`
`0
`(V)
`
`l!)
`N
`
`O
`N
`
`1.0
`‘—
`
`0
`‘—
`
`LO
`
`0
`
`(3) mmmadwel
`
`PGR2021-00085
`
`Pelican EX1011 Page 35
`
`PGR2021-00085
`Pelican EX1011 Page 35
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 34 0f 45
`
`US 6,701,724 B2
`
`160
`
`
`
`
`Desiccant
`
`
`
`InternalCavity
`
`Ambient
`
`
`
`
`
`
`100 80
`
`
`
`140
`
`120
`
`60
`
`4O
`
`20
`
`
`
`Time(Minutes)
`
`Fig.38
`
`LI)
`V
`
`4O
`
`35
`
`30
`
`5
`
`0
`
`15
`
`10
`
`5
`
`0
`
`(3) aJnmJadwa;
`
`PGR2021-00085
`
`Pelican EX1011 Page 36
`
`PGR2021-00085
`Pelican EX1011 Page 36
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 35 0f 45
`
`US 6,701,724 B2
`
`160
`
`o
`
`vY.
`
`o
`,_
`
`[ N
`
`ot» o‘_
`
`
`
`0"
`CC
`.
`O)
`'u:
`
`A
`W
`2
`:3
`o .E
`co 5
`V
`‘1’
`,E
`r-
`
`o
`to
`
`o
`‘1'
`
`oN
`
`
`
`
`
`> g
`
`(‘3
`
`O6C
`
`.l.-
`a.».2
`E
`
`
`
`E
`.9.Q
`
`E<
`
`{
`
`,
`
`
`
`
`
`yCc
`
`c0
`.2
`U)
`‘1’
`D
`
`
`
`
`_ —--—-——»»
`o
`(‘0
`
`“<1",
`
`2
`
`a
`
`0
`m
`N
`(\l
`(3) aJmBJadLual
`
`Lo
`*—
`
`0
`\—
`
`O
`
`L0
`
`0
`
`PGR2021-00085
`
`Pelican EX1011 Page 37
`
`PGR2021-00085
`Pelican EX1011 Page 37
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 36 0f 45
`
`US 6,701,724 B2
`
`160
`
`
`
`
`
`
`
`
`
`
`InternalCavity
`
`Desiccant
`
`
`
`
`
`120
`
`80100
`
`60
`
`40
`
`20
`
`
`
`Time(Minutes)
`
`Fig.40
`
`45
`
`40
`
`omomo
`saacuvv
`(3) ammadwaJ.
`
`PGR2021-00085
`
`Pelican EX1011 Page 3 8
`
`PGR2021-00085
`Pelican EX1011 Page 38
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 37 0f 45
`
`US 6,701,724 B2
`
`00x—
`
`
`
`Lo,_
`
`[v
`
`N
`
`x—
`V
`9
`U.
`
`OT
`
`- AU)l-
`:3
`
`o E
`
`,
`E
`i:
`
`00
`
`(.0
`
`V
`
`N
`
`0
`
`
`
`4
`
`
`
`.é‘>
`
`m0T
`
`oCL—
`
`BE
`
`
`
`.
`
`LO
`v
`
`
`
`
`
`a
`2
`<
`
`
`
`
`
`‘5
`0
`m
`o
`
`l
`
`) A
`
`
`
`3
`
`2
`
`a
`
`8
`
`a
`a
`(3) ammadwaJ.
`
`0
`F
`
`l!)
`
`O
`
`PGR2021-00085
`
`Pelican EX1011 Page 39
`
`PGR2021-00085
`Pelican EX1011 Page 39
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 38 0f 45
`
`US 6,701,724 B2
`
`N
`‘1'
`0)
`.—
`LL
`
`co‘—
`
`w‘—
`
`fl.,_
`
`Nx—
`
`o‘
`
`— A
`mL—
`:5
`
`O 5
`
`cu
`.§
`'—
`
`
`
`00
`
`co
`
`<1-
`
`N
`
`
`
`Lo
`
`C)
`
`0
`
`PGR2021-00085
`
`Pelican EX1011 Page 40
`
`
`
`E
`No
`.2m
`(D
`D
`
`1
`
`
`
`I
`
`
`
`5—...
`u)
`co
`
`3
`
`3
`
`
`
`W
`
`
`
`
`
`
`
`L0
`
`(3) aJnmJadwal
`
`N
`
`
`
`Q
`
`>:
`
`6O '
`
`5c:L:
`cl)2..
`E
`
`PGR2021-00085
`Pelican EX1011 Page 40
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 39 0f 45
`
`US 6,701,724 B2
`
`
`
`
`
`
`
`
`
`
`
`Time(Hours)
`
`Fig.43
`
`
`
`InternalCavity
`
`4O
`
`35
`
`30
`
`5
`
`0
`
`L0‘_
`
`5
`
`O
`
`10
`
`(3) aJnmJadLuai
`
`PGR2021-00085
`
`Pelican EX1011 Page 41
`
`PGR2021-00085
`Pelican EX1011 Page 41
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 40 0f 45
`
`US 6,701,724 B2
`
`50
`
`
`
`
`
`
`
`
`
`
`
`InternalCavity
`
`20
`
`15
`
`10
`
`30
`
`25
`
`
`
`Time(Hours)
`
`Fig.44
`
`g
`
`g
`
`3
`
`a
`
`9
`8
`(3) ammJadLual
`
`0
`.—
`
`LO
`
`0
`
`PGR2021-00085
`
`Pelican EX1011 Page 42
`
`PGR2021-00085
`Pelican EX1011 Page 42
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 41 0f 45
`
`US 6,701,724 B2
`
`45
`
`
`
`
`
`InternalCavity
`
`
`
`
`
`
`
`
`
`Fig.45
`
`
`
`Time(Hours)
`
`20
`
`15
`
`10
`
`
`
`50
`
`45
`
`4O
`
`#53
`
`
`O
`L!)
`1o1
`15
`N
`N
`8
`(3) aJmeJadwal
`
`PGR2021-00085
`
`Pelican EX1011 Page 43
`
`PGR2021-00085
`Pelican EX1011 Page 43
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 42 0f 45
`
`US 6,701,724 B2
`
`
`
`
`
`
`
`InternalCavity
`
`
`
`Time(Hours)
`
`Fig.46
`
`(3) mmmadwal
`
`PGR2021-00085
`
`Pelican EX1011 Page 44
`
`
`
`
`
`
`
`
`
`4..
`
`Cm0
`
`.9U)
`a:
`D
`
`PGR2021-00085
`Pelican EX1011 Page 44
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 43 0f 45
`
`US 6,701,724 B2
`
`70
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`40
`
`
`
`Time(Hours)
`
`Fig.47
`
`
`
`InternalCavity
`
`30
`
`20
`
`1O
`
`
`5
`1.0
`O
`1o
`N
`N
`15
`
`45
`
`40
`
`35
`
`30
`
`(3) ammadwal
`
`PGR2021-00085
`
`Pelican EX1011 Page 45
`
`PGR2021-00085
`Pelican EX1011 Page 45
`
`

`

`US. Patent
`
`Mar. 9, 2004
`
`Sheet 44 0f 45
`
`US 6,701,724 B2
`
`
`
` 0
`
`Desiccant
`
`
`
`
`
`8
`
`8
`
`0")
`
`0
`LO
`N
`N
`(3) ammadwa;
`
`L0
`‘—
`
`5
`
`0
`
`10
`
`PGR2021-00085
`
`Pelican EX1011 Page 46
`
`
`
`
`
`
`InternalCavity
`
`
`
`Time(Hours)
`
`Fig.48
`
`PGR2021-00085
`Pelican EX1011 Page 46
`
`

`

`S.U
`
`a
`
`m
`
`9,
`
`hS
`
`54
`
`5
`
`27,10
`
`m
`
`4EmEE<
`PQ
`w‘,8
`
`
`
`
`
`
`
`E8280
`
`
`11II..-:51?,mm
`
`
`4av.mm
`
`eiiit,,
`
`
`
`
`M1x111;,‘s,.,-1}Qoro\iz‘‘i:
`
`
`
`
`
`1|\1VII\I\\wwwIwl‘\1‘\wIllltIt.\m33.5BEBE
`
`M,@8135:
`
`
`SE8om9Vomom2oU[L|||.Illlr_O
`
`
`
`
`om
`
`(3) aaneJadLuel
`
`PGR2021-00085
`
`Pelican EX1011 Page 47
`
`PGR2021-00085
`Pelican EX1011 Page 47
`
`

`

`US 6,701,724 B2
`
`1
`SORPTION COOLING DEVICES
`
`CROSS-REFERENCE TO RELATED
`APPLICATIONS
`
`This application is a CIP and claims priority to US. patent
`application Ser. No. 09/876,841 filed Jun. 6, 2001 now US.
`Pat. No. 6,584,797 and which is a CIP US. patent applica-
`tion Ser. No. 09/970,094 filed Oct. 2, 2001. Each of these
`US. Patent Applications is incorporated herein by reference
`in its entirety.
`
`BACKGROUND OF THE INVENTION
`
`1. Field of the Invention
`
`The present invention is directed to improved sorption
`cooling devices and methods for using sorption cooling
`devices. In particular, the present invention is directed to
`sorption cooling devices that are particularly adapted to
`maintain a reduced temperature within an enclosed container
`for an extended period of time. The cooling devices are
`particularly useful for temperature-controlled shipping con-
`tainers that must maintain a temperature below ambient for
`extended time periods, such as from 1 hour to about 120
`hours, or more.
`2. Description of Related Art
`The shipment of products that must have their tempera-
`ture maintained within a specific range below ambient is one
`of the fastest growing market segments in the modern
`shipping industry. This growth is driven by a number of
`factors including widespread concerns about safety in the
`cold food distribution chain, increasing numbers of phar-
`maceutical and life sciences products which must have their
`temperature maintained within certain limits,
`the rapid
`growth in high-value specialty chemicals such as those used
`in the semiconductor industry,
`the increasing number of
`sophisticated medical tests which require the shipment of
`patient specimens to an external laboratory, the increased
`number of clinical trials associated with new pharmaceutical
`discovery and the increased delivery of products directly to
`the customer as a result of Internet ordering.
`This field is generally referred to as controlled tempera-
`ture packaging (CTP). CTP can be segmented by the target
`temperature range, namely: frozen (below 0° C.); 2° to 8° C.;
`and less than ambient (e.g., less than 30° C.). In addition,
`CTP may be segmented by container size, namely: greater
`than pallet; one cubic foot to pallet; and less than one cubic
`foot. Containers having a size greater than pallet are typi-
`cally cooled by mechanical refrigeration and the shipment
`times are typically from days to many weeks. The one cubic
`foot to pallet size segment is dominated by systems using ice
`(e.g., gel packs) and/or dry ice as a coolant wherein the
`containers are insulated using expanded polystyrene (EPS).
`The market segment for containers less than one cubic foot
`in size is very limited due to an unmet need for a small,
`lightweight cooling mechanism.
`Although many basic ice/EPS systems are in use, there is
`a wide variation in quality and performance of the packaging
`depending on the value of the product and the sensitivity of
`the product to temperature fluctuation. A relatively simple
`system includes a cardboard box into which EPS sheets have
`been cut and placed. The container is then filled with dry ice
`in which, for example, frozen fish is shipped. A more
`sophisticated approach is a validated system consisting of
`custom molded EPS forms in a rigid box with both frozen
`and warm gel packs, the combination of which has been
`tested through a range of temperature cycles for specified
`
`10
`
`15
`
`20
`
`25
`
`30
`
`35
`
`40
`
`45
`
`50
`
`55
`
`60
`
`65
`
`2
`thermal properties. Such a validated system can be used for
`shipping pharmaceuticals. For example, many pharmaceu-
`tical products such as vaccines and antibodies must be
`maintained within a range of 2° C. to 8° C.
`The existing ice/EPS cooling system is unsatisfactory for
`various reasons including:
`increased environmental con-
`cerns associated with the disposal of large quantities of EPS
`and gel packs; the high cost of shipping; and the required
`freezers at the shipping source to maintain the frozen packs.
`The high cost of shipping is directly related to the high
`volume associated with the EPS and the high volume and
`mass associated with the gel packs. For a one cubic foot box
`with a 60 hour lifetime at 2° C. to 8° C., over 90 percent of
`the volume is consumed by EPS and gel packs. Some
`reduction in volume and shipping costs may be obtained by
`using vacuum insulation panels (VIPs), but the high cost of
`VIPs has precluded significant market penetration.
`An example of the foregoing system is illustrated in US.
`Pat. No. 5,924,302 by Derifield issued on Jul. 20, 1999. This
`patent illustrates a shipping container that includes a plu-
`rality of cavities adapted to receive a coolant (e.g., gel
`packs) that surround a cavity adapted to receive an item to
`be shipped.
`Electrically cooled shipping containers are illustrated in
`US. Pat. No. 6,192,703 by Salyer et al., issued on Feb. 27,
`2001. This patent discloses a portable refrigerator unit and
`storage container employing vacuum insulation panels and a
`phase change material. Phase change materials undergo a
`change in physical
`form (e.g., solid to liquid)
`thereby
`absorbing heat from the surrounding environment. Abattery
`driven refrigeration system provides cooling of the shipping
`container.
`
`The use of reactor-based rechargeable portable coolers are
`illustrated in US. Pat. No. 5,186,020 by Rockenfeller et al.,
`issued on Feb. 16, 1993. This patent discloses a portable
`cooler utilizing a gas-liquid-gas phase change to effect
`cooling of chamber. However, the reactor-based apparatus
`disclosed by Rockenfeller et al. requires a source of elec-
`tricity to effect the initial gas-liquid phase change. As a
`result,
`the apparatus occupies additional space and has
`additional weight, making it cost-ineffective and severely
`impairing its utility either for a single-use basis or for a
`shipping container.
`A sorption cooler is illustrated in US. Pat. No. 5,048,301
`by Sabin et al. This patent discloses a sorption cooling unit
`where the cooling liquid is maintained in the evaporator
`prior to the sorption process. A disadvantage of this device
`is that too much energy is consumed by having to cool the
`cooling liquid in the evaporator upon activation of the
`sorption unit. Space is also wasted in that the evaporator will
`require a relatively large volume to enable an efficient
`evaporation process because both the liquid and evaporation
`volume are located in the same general space. Furthermore,
`space limitations restrict the amount of cooling liquid that
`may be maintained in the evaporator.
`Thus,
`there is a need for a temperature-controlled
`container, such as a shipping container, having a lightweight
`cooling device that does not occupy a large volume. It would
`also be advantageous if the temperature of the container was
`controllable over a range of temperatures. It would also be
`advantageous if the cooling device had the ability to main-
`tain the reduced temperature for an extended period of time.
`It would also be advantageous if the cooling device could be
`used cost effectively on a single-use basis.
`SUMMARY OF THE INVENTION
`
`invention is directed to sorption cooling
`The present
`devices and temperature-controlled containers incorporating
`
`PGR2021-00085
`
`Pelican EX1011 Page 48
`
`PGR2021-00085
`Pelican EX1011 Page 48
`
`

`

`US 6,701,724 B2
`
`3
`sorption cooling devices, particularly temperature-
`controlled shipping containers for the transportation of tem-
`perature sensitive products.
`The sorption cooling devices according to the present
`invention provide numerous advantages over sorption cool-
`ing devices utilized in the prior art. According to one
`embodiment, a sorption cooling device includes a liquid
`supply apparatus that is responsive to changes in the ambient
`temperature. The apparatus includes a rigid housing, a first
`flexible pouch disposed within the rigid housing that con-
`tains a high vapor pressure substance, a second flexible
`pouch enclosing a supply liquid and disposed within the
`rigid housing adjacent to the first flexible pouch and a liquid
`conduit for providing liquid communication between the
`second pouch and an evaporator. The high vapor pressure
`substance causes the first flexible pouch to exert pressure on
`the second flexible pouch and assist in the flow of liquid
`from second flexible pouch to the liquid conduit. Increases
`in temperature increase the vapor pressure within the first
`flexible pouch, thereby increasing the flow rate of the liquid
`and the cooling rate.
`According to another embodiment, a sorption cooling
`device is provided that includes absorber, and evaporator, a
`vapor passageway disposed between the evaporator and
`absorber to direct vapor from the evaporator to the absorber
`and a reservoir adapted to supply refrigerant liquid to the
`evaporator. The reservoir includes a rigid housing, a first
`flexible pouch disposed within the rigid housing and enclos-
`ing a high vapor pressure substance, a second flexible pouch
`disposed within the rigid housing and adjacent to the first
`flexible pouch that encloses a refrigerant liquid and a liquid
`conduit for providing liquid communication between the
`second flexible pouch and the evaporator. The high vapor
`pressure substance causes the first flexible pouch to exert
`pressure on the second flexible pouch to assist in the flow of
`refrigerant liquid from the second flexible pouch to the
`liquid conduit.
`According to another embodiment of the present
`invention, a sorption cooling device is provided including an
`evaporator, an absorber adapted to absorb vapor from the
`evaporator, a first reservoir adapted to contain a first refrig-
`erant liquid, a second reservoir adapted to contain a second
`refrigerant liquid, means for supplying liquid from the first
`reservoir to the evaporator at a first liquid flow rate and
`means for supplying liquid from the second reservoir to the
`evaporator at a second liquid flow rate, wherein the first
`liquid flow rate is faster than the second liquid flow rate. The
`first reservoir can quickly provide the evaporator with
`refrigerant liquid to initiate cooling while the second reser-
`voir maintains the cooling over an extended period of time.
`According to yet another embodiment of the present
`invention, a method for operating a sorption cooling device
`is provided. The sorption cooling device includes an evapo-
`rator and absorber. A first portion of liquid is provided to the
`evaporator and a first liquid supply rate and a second portion
`of liquid is provided to the evaporator at a second liquid
`supply rate that is lower than the first liquid supply rate. This
`enables the sorption cooling device to rapidly cool during an
`initial stage and maintain cooling over an extended period of
`time.
`
`According to another embodiment of the present
`invention, a sorption cooling device is provided that
`includes an evaporator for providing cooling, absorber
`adapted to absorb vapor formed in the evaporator, at least
`first reservoir adapted to contain a refrigerant liquid and
`supply the refrigerant liquid to the evaporator, a refrigerant
`
`10
`
`15
`
`20
`
`25
`
`30
`
`35
`
`40
`
`45
`
`50
`
`55
`
`60
`
`65
`
`4
`liquid disposed in the first reservoir and a flow restriction
`device disposed between the refrigerant
`liquid and the
`evaporator to restrict flow of refrigerant liquid to the evapo-
`rator. By restricting the flow of liquid to the evaporator, the
`cooling provided by the sorption cooling device can be
`extended over a long period of time.
`According to another embodiment of the present
`invention, a sorption cooling device is provided that
`includes an evaporator for providing cooling, absorber
`adapted to absorb vapor formed in the evaporator, a liquid
`reservoir adapted to contain a refrigerant liquid and supply
`the liquid to the evaporator and a freezing point suppression
`agent within the evaporator that is adapted to lower the
`freezing point of the refrigerant liquid when the refrigerant
`liquid is fed to the evaporator. Examples of useful freezing
`point suppression agents include salts sodium chloride,
`calcium chloride and similar salts.
`
`According to another embodiment of the present
`invention, a sorption cooling device is provided that
`includes an evaporator for providing cooling, an absorber
`adapted to absorb vapor formed in the evaporator and vapor
`passageway adapted to permit vapor flow from the evapo-
`rator to the absorber. The vapor passageway includes a
`thermally insulating material heading a thermal resistance of
`at least about 2.8 K.m2/W. Accordingly, heat generated in
`the absorber is thermally isolated from the evaporator,
`enhancing the cooling capability of the sorption cooling
`device.
`
`According to another embodiment of the present
`invention, a sorption cooling device is provided including an
`evaporator having a cooling surface, an absorber adapted to
`absorb vapor formed in the evaporator and a vapor passage-
`way disposed between the evaporator and absorber. The
`absorber includes a desiccant and a thermally conductive
`material disposed within the desiccant, wherein the ther-
`mally conductive material has a higher thermal conductivity
`than the desiccant. The higher thermal conductivity material
`enhances the ability of the absorber to transfer heat away
`from the evaporator, thereby enhancing the cooling ability of
`the sorption cooling device.
`The present invention is also directed to temperature-
`controlled containers incorporating sorption cooling
`devices, such as temperature-controlled shipping containers.
`According to one embodiment, a temperature controlled
`container is provided that includes a bottom container por-
`tion having a bottom wall in at least a first sidewall defining
`a cavity adapted to contain a product therein. Atop container
`portion includes a top surface and a bottom surface and is
`adapted to combine with a bottom container portion to
`define a product cavity, the top container portion forming the
`top wall of the container. A sorption cooling device is
`disposed in the top portion wherein the cooling surface of
`the evaporator is adapted to provide cooling to the product
`cavity.
`According to another embodiment of the present
`invention, a temperature-controlled shipping container is
`provided that includes at least a sidewall and top and bottom
`walls defining a cavity adapted to contain a product within
`the cavity. A sorption cooling device is incorporated in the
`container that is adapted to cool the cavity. The sorption
`cooling device includes an evaporator in thermal commu-
`nication with the cavity, an absorber adapted to absorb vapor
`formed in the evaporator, a vapor passageway disposed
`between the absorber and evaporator and a reservoir adapted
`supply refrigerant liquid to the evaporator wherein a vapor
`pressure within the reservoir causes the flow rate of refrig-
`
`PGR2021-00085
`
`Pelican EX1011 Page 49
`
`PGR2021-00085
`Pelican EX1011 Page 49
`
`

`

`US 6,701,724 B2
`
`5
`erant liquid to increase in response to an increase in ambient
`temperature. The reservoir can include a rigid housing, a first
`flexible pouch disposed within the rigid housing and enclos-
`ing high vapor pressure substance within the first flexible
`pouch and a second flexible pouch disposed within the rigid
`housing adjacent to the first flexible pouch and enclosing a
`refrigerant liquid. A liquid conduit is provided for liquid
`communication between second flexible pouch and the
`evaporator. The high vapor pressure substance causes the
`first flexible pouch to exert pressure on the second flexible
`pouch to assist the flow of refrigerant liquid to the liquid
`conduit.
`
`According to another embodiment, a temperature con-
`trolled container is provided that includes a container head-
`ing at least a sidewall and top and bottom walls defining a
`cavity adapted to contain a product therein,
`the sorption
`cooling device having an evaporator, an absorber and a
`vapor passageway disposed between the evaporator and the
`absorber wherein the evaporator is disposed in thermal
`communication with the cavity to provide cooling to the
`cavity and a liquid reservoir adapted to provide liquid to the
`evaporator upon activation of the sorption cooling device.
`According to another embodiment,
`a temperature-
`controlled shipping container is provided that includes an
`insert having top, bottom and sidewalls defining a cavity
`within the insert and a sorption cooling unit incorporated in
`the insert wherein the sorption cooling unit
`includes an
`evaporator positioned adjacent
`to the cavity to provide
`cooling to cavity. A container substantially encloses the
`insert.
`
`According to another embodiment of the present
`invention, a temperature controlled shipping container is
`provided that includes a container having at least sidewall
`and top and bottom walls defining a cavity that is adapted to
`contain a product
`ther

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket