throbber
( 12 ) United States Patent
`Brekke et al .
`
`( 10 ) Patent No . : US 10 , 184 , 242 B2
`( 45 ) Date of Patent :
`Jan . 22 , 2019
`
`US010184242B2
`
`( 56 )
`
`WO
`wo
`
`References Cited
`U . S . PATENT DOCUMENTS
`414 , 169 A * 10 / 1889 Reuschel . . . . . . . . . . . . . . E04B 1 / 2612
`248 / 300
`478 , 163 A *
`7 / 1892 Lehman . . . . . . . . . . . . . . . . F16B 7 / 0446
`29 / 897 . 3
`537 , 504 A *
`4 / 1895 Van Dorn . . . . . . . . . . . . F16B 7 / 0446
`403 / 190
`546 , 147 A *
`9 / 1895 Gregg . . . . . . . . . . . . . . . . . . . E04B 1 / 2612
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`598 , 135 A
`*
`2 / 1898 Butz . . . . . . . . . . . . . . . . . . . . . E04B 1 / 2612
`403 / 232 . 1
`
`( Continued )
`FOREIGN PATENT DOCUMENTS
`2012060863 A2
`5 / 2012
`2013126987 AL
`9 / 2013
`
`OTHER PUBLICATIONS
`Installer ' s Pocket Guide , Simpson Strong - Tie Company Inc . ( 2009 ) ,
`60 pages .
`( Continued )
`Primary Examiner - James M Ference
`( 74 ) Attorney , Agent , or Firm — Stinson Leonard Street
`LLP
`ABSTRACT
`( 57 )
`A hanger for connecting a structural component to a wall
`that can have sheathing mounted thereon either before or
`after the hanger is connected to the wall . The hanger
`includes a channel - shaped portion configured to receive the
`structural component . An extension portion extends from the
`channel - shaped portion and is configured to extend through
`the sheathing to engage the wall at a
`first location . A
`connection portion is configured for attachment to the wall
`at a second location spaced from the first location .
`21 Claims , 43 Drawing Sheets
`
`( 72 )
`
`( * ) Notice :
`
`( 54 ) HANGER FOR FIRE SEPARATION WALL
`( 71 ) Applicant : Columbia Insurance Company ,
`Omaha , NE ( US )
`Inventors : Steven Brekke , Lakeville , MN ( US ) ;
`Mark R . Rolf , Fredericksburg , VA ( US )
`( 73 ) Assignee : Columbia Insurance Company ,
`Omaha , NE ( US )
`Subject to any disclaimer , the term of this
`patent is extended or adjusted under 35
`U . S . C . 154 ( b ) by 0 days .
`( 21 ) Appl . No . : 15 / 675 , 409
`Aug . 11 , 2017
`( 22 ) Filed :
`( 65 )
`Prior Publication Data
`US 2017 / 0342701 A1 Nov . 30 , 2017
`Related U . S . Application Data
`( 63 ) Continuation of application No . 14 / 555 , 049 , filed on
`Nov . 26 , 2014 , now Pat . No . 10 , 024 , 049 .
`( 60 ) Provisional application No . 61 / 922 , 531 , filed on Dec .
`31 , 2013
`Int . CI .
`( 2006 . 01 )
`E04B 1 / 26
`U . S . CI .
`. . . . . . E04B 1 / 2612 ( 2013 . 01 )
`CPC
`Field of Classification Search
`CPC . . . . . . . . . . . . . . . . . E04B 1 / 2612 ; E04B 1 / 945 ; E04B
`2001 / 2644 ; E04B 2001 / 2652 ; E04B
`2001 / 2676
`USPC . . . . . . . 52 / 708 , 702 , 289 ; 403 / 230 , 231 , 232 . 1 ;
`248 / 300
`See application file for complete search history .
`
`( 52 )
`
`10
`
`to
`
`-
`
`114
`
`0001
`
`Simpson Strong-Tie Company Inc. EX1014
`Simpson Strong-Tie Co. v. Columbia Insurance Co.
`U.S. Patent No. 11,649,626
`
`

`

`US 10 , 184 , 242 B2
`Page 2
`
`( 56 )
`
`References Cited
`U . S . PATENT DOCUMENTS
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`
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`
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`
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`
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`
`. . . . . . . .
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`
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`*
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`
`E04B 1 / 2612
`403 / 232 . 1
`
`E04B 1 / 2612
`52 / 702
`
`OTHER PUBLICATIONS
`Top - Flange Joist Hangers Installed on Walls Over Wood Structural
`Panel Sheathing or Drywall , Technical Bulletin , Simpson Strong
`Tie Company , Inc . ( 2013 ) , 2 pages .
`S / LBV / S / B and S / BA Hangers , Simpson Strong - Tie Company Inc .
`( 2010 ) , 1 page .
`Cold - Formed Steel Connectors for Residential and Mid - Rise Con
`struction ( C - CFS10 ) , Simpson Strong - Tie Company Inc . ( 2010 ) , 76
`pages .
`Wood Construction Connectors Catalog 2013 - 2014 ( C - 2013 ) , Simpson
`Strong - Tie Company Inc . , 236 pages .
`Final Office action dated Jan . 17 , 2018 , U . S . Appl . No . 14 / 555 , 049 ,
`13 pages .
`* cited by examiner
`
`0002
`
`

`

`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 1 of 43
`
`US 10 , 184 , 242 B2
`
`FIG . 1
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`atent
`
`Jan . 22 , 2019
`
`Sheet 2 of 43
`
`US 10 , 184 , 242 B2
`
`FIG . 2 .
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`

`atent
`
`Jan . 22 , 2019
`
`Sheet 3 of 43
`
`US 10 , 184 , 242 B2
`
`FIG . 2A
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 4 of 43
`
`US 10 , 184 , 242 B2
`
`FIG . 3
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`

`atent
`
`Jan . 22 , 2019
`
`Sheet 5 of 43
`
`US 10 , 184 , 242 B2
`
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`

`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 6 of 43
`
`US 10 , 184 , 242 B2
`
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`atent
`
`Jan . 22 , 2019
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`Sheet 7 of 43
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`US 10 , 184 , 242 B2
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 8 of 43
`
`US 10 , 184 , 242 B2
`
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 9 of 43
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`US 10 , 184 , 242 B2
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 10 of 43
`
`US 10 , 184 , 242 B2
`
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`Jan . 22 , 2019
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 12 of 43
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`US 10 , 184 , 242 B2
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`

`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 13 of 43
`
`US 10 , 184 , 242 B2
`
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`atent
`
`Jan . 22 , 2019
`
`Sheet 14 of 43
`
`US 10 , 184 , 242 B2
`
`- - - - FIG . 13A
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 15 of 43
`
`US 10 , 184 , 242 B2
`
`FIG . 13A
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 16 of 43
`
`US 10 , 184 , 242 B2
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`FIG . 14
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 17 of 43
`
`US 10 , 184 , 242 B2
`
`FIG . 14A
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 18 of 43
`
`US 10 , 184 , 242 B2
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`FIG . 15
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 19 of 43
`
`US 10 , 184 , 242 B2
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`FIG . 16
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 20 of 43
`
`US 10 , 184 , 242 B2
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`FIG . 17
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 21 of 43
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`US 10 , 184 , 242 B2
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`FIG . 18
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 22 of 43
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`US 10 , 184 , 242 B2
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`FIG . 19
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 23 of 43
`
`US 10 , 184 , 242 B2
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`FIG . 20
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 24 of 43
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`US 10 , 184 , 242 ?2
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`FIG . 21
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`U . S . Patent
`U.S. Patent
`
`Jan . 22 , 2019
`Jan. 22, 2019
`
`Sheet 25 of 43
`Sheet 25 of 43
`
`US 10 , 184 , 242 B2
`US 10,184,242 B2
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`92
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`U . S . Patent
`U.S. Patent
`
`Jan . 22 , 2019
`Jan. 22, 2019
`
`Sheet 26 of 43
`Sheet 26 of 43
`
`US 10 , 184 , 242 B2
`US 10,184,242 B2
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 27 of 43
`
`US 10 , 184 , 242 B2
`
`FIG . 24
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 28 of 43
`
`US 10 , 184 , 242 B2
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`FIG . 25
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 29 of 43
`
`US 10 , 184 , 242 B2
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`FIG . 26
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 30 of 43
`
`US 10 , 184 , 242 B2
`
`126
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 31 of 43
`
`US 10 , 184 , 242 B2
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`126
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 32 of 43
`
`US 10 , 184 , 242 B2
`
`FIG . 29
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`atent
`
`Jan . 22 , 2019
`
`Sheet 33 of 43
`
`US 10 , 184 , 242 B2
`
`FIG . 30
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 34 of 43
`
`US 10 , 184 , 242 B2
`
`FIG . 31
`174
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 35 of 43
`
`US 10 , 184 , 242 B2
`
`- - - - 174
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 36 of 43
`
`US 10 , 184 , 242 B2
`
`176
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 37 of 43
`
`US 10 , 184 , 242 B2
`
`A
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 38 of 43
`
`US 10 , 184 , 242 B2
`
`FIG . 35
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`- -
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 39 of 43
`
`US 10 , 184 , 242 B2
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`1174
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 40 of 43
`
`US 10 , 184 , 242 B2
`
`FIG . 37
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`FIG . 38 - - -

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`148
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 41 of 43
`
`US 10 , 184 , 242 B2
`
`FIG . 38
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`U . S . Patent
`U.S. Patent
`
`Jan . 22 , 2019
`Jan. 22, 2019
`
`Sheet 42 of 43
`Sheet 42 of 43
`
`US 10 , 184 , 242 B2
`US 10,184,242 B2
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`146 ??
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`FIG . 39
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`U . S . Patent
`
`Jan . 22 , 2019
`
`Sheet 43 of 43
`
`US 10 , 184 , 242 B2
`
`FIG . 40
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`0045
`
`

`

`US 10 , 184 , 242 B2
`
`HANGER FOR FIRE SEPARATION WALL
`
`component . An extension portion is configured to be dis
`posed at least partially in the sheathing . A connection portion
`CROSS - REFERENCE TO RELATED
`is configured for attachment to the wall .
`Other objects and features will be in part apparent and in
`APPLICATION
`5 part pointed out hereinafter .
`This application is a continuation of U . S . application Ser .
`BRIEF DESCRIPTION OF THE DRAWINGS
`No . 14 / 555 , 049 , filed Nov . 26 , 2014 , which is the nonpro
`visional application of U . S . Application No . 61 / 922 , 531 ,
`FIG . 1 is a fragmentary perspective of adjacent floor
`filed Dec . 31 , 2013 , the entireties of which are incorporated
`10 trusses connected to a wall having fire retardant sheathing by
`herein by reference .
`truss hangers that extend through the sheathing ;
`FIG . 2 is a perspective of a truss hanger according to a
`FIELD OF THE INVENTION
`first embodiment of the present invention ;
`FIG . 2A is a rear perspective of the truss hanger ;
`The present invention generally relates to connections for
`FIG . 3 is a front elevation thereof ;
`structures , and more specifically , a truss hanger for connect - 15
`FIG . 4 is a right side elevation thereof ;
`ing a truss to a wall including fire retardant sheathing .
`FIG . 5 is a left side elevation thereof ;
`FIG . 6 is a rear elevation thereof ;
`BACKGROUND
`FIG . 7 is a top plan thereof ;
`FIG . 8 is a bottom plan thereof ;
`The use of fire separation walls in structures , such as in 20
`FIG . 9 is a perspective of a wall having fire retardant
`multifamily housing , is commonplace . Often , fire separation
`sheathing with a slot cut in the sheathing to receive the truss
`is required to be continuous along the walls between adjoin
`hanger ;
`ing units to prevent fire from spreading between the adjoin -
`FIG . 10 is the perspective of FIG . 9 , but showing two of
`ing units in a multifamily structure . For some types of
`construction , the building codes also require exterior walls 25 the truss hangers mounted thereon ;
`to be fire rated . Typically , gypsum board is used as a fire
`FIG . 10A is an enlarged fragmentary perspective of FIG .
`retardant sheathing along these walls . Floor trusses or joists
`10 ;
`are attached to or hung from the walls including the gypsum
`FIG . 11 is a top plan of FIG . 10 , illustrating the truss
`board , but cannot be hung from the gypsum board itself . The
`hanger extending through the fire retardant sheathing ;
`trusses or joists must therefore be attached to the wall 30
`FIG . 12 is a perspective similar to FIG . 10 , but showing
`framing . A cutout for the entire cross section of the truss
`a floor truss positioned for mounting in the truss hanger ;
`leaves a large discontinuity in the fire retardant sheathing .
`FIG . 13 is a side elevation of FIG . 12 ;
`However , building codes require that the fire separation wall
`FIG . 13A is an enlarged fragmentary perspective of FIG .
`maintain a certain fire resistant rating . Thus , the integrity of
`13 with a portion of the fire retardant sheathing broken
`the fire retardant sheathing should be maintained and inter - 35 away ;
`FIG . 14 is the perspective of FIG . 10 , but showing floor
`ruptions of the sheathing kept to a minimum .
`trusses mounted in the truss hangers ;
`FIG . 14A is an enlarged fragmentary perspective of FIG .
`SUMMARY
`14 ;
`In one aspect of the present invention , a hanger for 40
`FIG . 15 is a top view of a stamped metal blank for
`connecting a structural component to a wall having sheath -
`forming a truss hanger according to the present invention ;
`ing mounted thereon includes a channel - shaped portion
`FIG . 16 is a perspective of a slot template for use in
`configured to receive the structural component . An exten -
`cutting the slot in the sheathing to receive the truss hanger ;
`sion portion extends from the channel - shaped portion and is
`FIG . 17 is a rear perspective of the slot template ;
`configured to extend through the sheathing to engage the 45
`FIG . 18 is a front elevation thereof ;
`wall at a first location . A connection portion is configured for
`FIG . 19 is a right side elevation thereof ;
`attachment to the wall at a second location spaced from the
`FIG . 20 is a left side elevation thereof ;
`FIG . 21 is a rear elevation thereof ;
`first location .
`In another aspect of the present invention , a truss hanger
`FIG . 22 is a top plan thereof ;
`for connecting a truss to a wall having fire resistant sheath - 50
`FIG . 23 is a bottom plan thereof ;
`ing mounted thereon includes a channel - shaped portion
`FIG . 24 is a front view of a stamped metal blank for
`configured to receive the truss . The channel - shaped portion
`forming the slot template ;
`includes a base sized and shaped for receiving a truss chord
`FIG . 25 is a fragmentary perspective of adjacent floor
`of the truss thereon , side panels extending upward from the
`trusses connected at an angle to a wall having fire retardant
`base , and back panels . Each back panel extends from a 55 sheathing by truss hangers of a second embodiment that
`respective one of the side panels . An extension portion
`extend through the sheathing ;
`extends from the channel - shaped portion and is configured
`FIG . 26 is a perspective of one of the truss hangers of FIG .
`to extend through the fire resistant sheathing . The extension
`25 ;
`portion includes extension flanges and back flanges . Each of
`FIG . 27 is a rear perspective thereof ;
`the extension flanges extends from a respective one of the 60
`FIG . 28 is a front elevation thereof ;
`back panels . Each of the back flanges extends from a
`FIG . 29 is a right side elevation thereof ;
`respective one of the extension flanges . The truss hanger
`FIG . 30 is a left side elevation thereof ;
`also includes a connection portion configured for attachment
`FIG . 31 is a rear elevation thereof ;
`FIG . 32 is a top plan thereof ;
`to the wall .
`A hanger for connecting a structural component to a wall 65
`FIG . 33 is a bottom plan thereof ;
`having sheathing mounted thereon generally comprises a
`FIG . 34 is a perspective of a wall and the two truss
`channel - shaped portion configured to receive the structural
`hangers mounted thereon with parts broken away ;
`
`0046
`
`

`

`US 10 , 184 , 242 B2
`
`As seen in FIGS . 1 and 12 - 14A , the floor truss 12 is
`FIG . 35 is an enlarged fragmentary perspective of FIG .
`received in the channel 52 to attach the floor truss to the wall
`34 ;
`28 . The bottom chord 16 of the floor truss 12 engages and
`FIG . 36 is a top plan of FIG . 34 , illustrating the truss
`rests upon ( i . e . , is supported by ) the base 44 . The end
`hangers extending through the fire retardant sheathing ;
`5 member 20 of the floor truss 12 is positioned against the
`FIG . 37 is a side elevation of FIG . 34 ;
`FIG . 38 is an enlarged fragment of FIG . 37 ;
`back panels 48 between the side panels 46 . The truss hanger
`26 includes fastening structure for attaching the floor truss
`FIG . 39 is a top plan similar to FIG . 36 , but showing a
`12 to the truss hanger . Fastening structure can be of any type
`floor truss mounted in each truss hanger , and
`known in the art for attaching a connector to a wooden
`FIG . 40 is a front view of a stamped metal blank for
`10 structural member , such as nailing teeth ( not shown ) struck
`forming a truss hanger according to the present invention .
`from the material of the hanger . In the illustrated embodi
`Corresponding reference characters indicate correspond
`ing parts throughout the drawings .
`ment , the fastening structure comprises a hole to allow for
`insertion of a fastening member . More specifically , in one
`DETAILED DESCRIPTION
`embodiment the fastening structure comprises nail holes 54
`15 in the side panels 46 of the truss hanger 26 , and the fastening
`member comprises a nail 56 ( see FIG . 12 ) . In the illustrated
`Referring to FIG . 1 , a first embodiment of a connection
`embodiment , nail holes 54 are positioned on each of the side
`system for a fire separation wall is shown generally at 10 .
`panels 46 so that nails 56 can be inserted into both the
`Floor trusses generally indicated at 12 each include truss
`b ottom chord 16 and the end member 20 of the floor truss 12
`members ( broadly , " wooden structural members ” ) including
`a top chord 14 , a bottom chord 16 , and web members 18 20 to attach the hanger 26 to the floor truss 12 .
`joining the top and bottom chords . Each floor truss also
`Referring again to FIGS . 2 - 8 , the extension portion 40
`includes end members 20 at each end joining the top and
`includes two extension flanges 60 configured to extend
`bottom chords 14 , 16 ( only one end of each truss is shown ) .
`through the fire retardant sheathing 34 . Each flange 60
`The truss members can be joined by nail plates 22 or by any
`extends from one of the back panels 48 . The flanges 60 are
`other suitable fastening structure . The number and orienta - 25 positioned in opposed , face - to - face relation , and preferably
`tions of the web members 18 and chords 14 , 16 may vary
`engage each other along a juncture . Each flange 60 extends
`from the illustrated embodiment without departing from the
`generally perpendicular from the corresponding back panel
`scope of the invention , as a truss hanger 26 according to the
`48 and generally parallel to the side panels 46 . At a bottom
`present invention is readily applicable to other truss con -
`edge , each flange 60 includes a driving point 62 . Each of the
`figurations ( e . g . a roof truss ) . Moreover , the hanger 26 may 30 driving points 62 is generally triangular and includes a
`be used to connect structural components other than trusses
`pointed tip 64 . As seen in FIGS . 3 and 6 , the tips 64 of the
`to a wall or other part of a structure . The hanger can be used
`driving points 62 are vertically offset from each other . As
`to suppo

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