throbber
EX 1005
`EX 1005
`
`

`

`(19) Japanese Patent Office (JP)
`
`(12) Published Patent Gazette (A)
`
`(51) Int. C1.6
`H01M 10/54
`B03B 7/00
`B09B 5/00
`C22B 7/00
`
`Identification code JPO reference No.
`
`ZAB
`
`FI
`H01M 10/54
`B03B 7/00
`B09B 5/00
`C22B 7/00
`
`(11) Japanese Patent Application Publication No.
`Japanese Unexamined Patent Application Publication
`Official Gazette No. H 10 (1998) - 255861
`(43) [Publication date] 9.25.1998
`
` C
`ZABA
`
`Examination Request: Not yet made; Number of Claims: 9 OL (Total 21 pages)
`
`(21) Application No.:
`
`Patent Application No. H 9 (1997) - 59530
`
`(22) Application Date: 3.13.1997
`
`(71) Applicant: 000003078
`Toshiba Corporation
`72 Horikawa-cho, Saiwai Ward, Kawasaki City,
`Kanagawa Prefecture, Japan
`(72) Inventor: Yoshiki Tomioka
`8 Shinsugita-cho, Isogo Ward, Yokohama City,
`Kanagawa Prefecture, Japan,
`Inside Toshiba Yokohama Office
`(72) Inventor: Tomiaki Furuya
`8 Shinsugita-cho, Isogo Ward, Yokohama City,
`Kanagawa Prefecture, Japan,
`Inside Toshiba Yokohama Office
`(72) Inventor: Kimihiro Tadauchi
`8 Shinsugita-cho, Isogo Ward, Yokohama City,
`Kanagawa Prefecture, Japan,
`Inside Toshiba Yokohama Office
`Patent Attorney Saiichi Suyama
`
`(74) Agent:
`
`Continued on the last page.
`
`(54) [Title of Invention] Method for processing waste
`
`(57) [Abstract]
`[Problem to be Solved] To provide a practical method for
`disposing of batteries that has high safety and low
`environmental impact.
`[Means for Solving the Problem] The method for
`processing waste comprises the steps of dismantling the
`collected secondary batteries, cleaning the
`aforementioned dismantled battery components, heating
`the cleaned battery components, separating and crushing
`the active material layers in the electrode components of
`the heated battery components, immersing the powdered
`active material layer in an acidic solution to elute the
`soluble components, separating the insoluble components
`from the acidic solution, and precipitating and recovering
`the metal components in the acidic solution.
`
`Ascend Elements EX1005 Page 1
`
`

`

`[Scope of Patent Claims]
`[Claim 1] A method for processing waste, comprising a step of
`dismantling the collected battery, a step of cleaning the
`aforementioned dismantled parts, a step of heating the cleaned
`dismantled parts, a step of peeling and separating the active material
`layer of the electrode elements and crushing it, a step of soaking the
`powder of the active material layer in an acidic solution to elute
`soluble components, a step of separating the acidic solution from
`insoluble components, and a step of precipitating and recovering
`metal components from the acidic solution.
`[Claim 2] A method for processing waste, comprising a step of
`discharging the collected battery, a step of dismantling the
`aforementioned discharged battery, a step of cleaning the dismantled
`parts, a step of heating the cleaned dismantled parts, a step of peeling
`and separating the active material layer of the electrode elements and
`crushing it, a step of soaking the powder of the active material layer
`in an acidic solution to elute soluble components, a step of separating
`the acidic solution from insoluble components, and a step of
`precipitating and recovering metal components from the acidic
`solution.
`[Claim 3] The discharge processing step of the recovered battery as
`described in Claim 2, wherein the discharge processing step of the
`recovered battery is performed by connecting a conductor of the same
`material as the electrode collector to one of the battery electrode
`terminals via a conductive substance, and executing the discharge
`based on differences in ionization tendency.
`[Claim 4] A method for processing waste as described in Claim 2,
`wherein the recovered battery is dismantled and soaked in an organic
`solvent selected from alcohol and ketones.
`[Claim 5] A method for processing waste as described as described in
`Claim 1 or Claim 2, wherein the recovery of the battery is performed
`by passing a resin package enclosing the battery body through
`multiple rolls with differing rotational speeds to separate the resin
`package from the battery body.
`[Claim 6] A method for processing waste as described as described in
`Claim 1 or Claim 2, wherein in the step of dismantling the recovered
`battery, the recovered battery is heated to vaporize and dissipate the
`internal liquid.
`[Claim 7] A method for processing waste as described as described in
`Claim 1 or Claim 2, wherein in the step of dismantling the recovered
`battery, an opening is cut that is close to and approximately parallel
`to the sealing portion on the terminal protruding surface of the
`recovered battery, or an opening is cut at the corners where each
`surface intersects vertically.
`[Claim 8] A method for processing waste as described in Claim 1 or
`Claim 2, wherein he dismantled electrode part is heated under a
`reducing atmosphere at a temperature below 600°C.
`[Claim 9] A method for processing waste as described in Claim 1 or
`Claim 2, wherein the step of peeling and separating the active
`material layer of the electrode elements and crushing it is performed
`by placing it on a mesh of 10mm or smaller and applying vibration.
`
`[Detailed Explanation of the Invention]
`[0001]
`[Technical Field to Which the Invention Belongs] This invention
`relates to a method for processing waste, particularly concerning
`methods or recycling techniques for used lithium-ion batteries and
`
`nickel-metal hydride batteries.
`[0002]
`[Conventional Technology] In recent years, the demand for batteries
`for electronic devices such as laptops and mobile phones has
`dramatically increased. In particular, lithium-ion secondary batteries
`possess excellent characteristics, including high capacity per unit
`weight and volume and high voltage, making them an essential
`secondary battery for miniaturized electronic power sources.
`Additionally, in California, where air pollution is becoming
`increasingly severe, a program to promote electric vehicle (EV) sales
`is expected to begin in 1998. Lithium-ion secondary batteries are
`being developed for use as these power sources, and a further surge
`in demand and consumption is anticipated. Consequently, the
`increase in battery consumption will inevitably lead to large-scale
`disposal (processing) of batteries, necessitating some form of waste
`treatment.
`[0003] However, since lithium-ion secondary batteries and nickel-
`metal hydride secondary batteries have only recently been
`commercialized, practical methods for processing waste are still in a
`trial-and-error stage.
`[0004]
`[Problems to be Solved by the Invention] In the aforementioned
`lithium-ion secondary batteries, while lithium is stable in ionic form,
`it becomes highly reactive when metalized. Therefore, for safety
`reasons, it is desirable to centrally recover and dispose of lithium-ion
`secondary batteries through appropriate methods. That is, because
`lithium, which exhibits high reactivity when in metallic form, is used
`in lithium-ion secondary batteries, there is a significant risk of
`ignition and explosion. Furthermore, if disposed batteries are directly
`melted or decomposed in an incinerator, the internal pressure may
`increase, leading to a higher risk of explosion. From a resource
`perspective, it is also necessary to recover metals such as cobalt and
`nickel from the electrode elements. On the other hand, since harmful
`substances may be produced as by-products from fluorine and
`phosphorus contained in the electrolyte, there is a significant risk of
`environmental pollution, necessitating more appropriate disposal
`treatment.
`[0005] Moreover, many small batteries, such as the aforementioned
`lithium-ion secondary batteries, may be used either as standalone
`units or in structures where multiple battery units are packed in a
`resin package. When the disposal item is a battery pack, it is crucial
`to first efficiently separate and remove the resin package so that the
`internal battery units can be extracted safely, enabling the recovery of
`useful resources. While one method to extract (separate) the battery
`units from the resin package involves manual disassembly at the
`junctions of the package, this approach is not suitable for large-scale
`disposal processing. Alternatively, mechanically crushing the
`disposal battery packs collectively, followed by wind separation and
`specific gravity sorting, could be considered as a mass processing
`method; however, there is also a risk of sparking due to residual
`voltage if the battery units are damaged in the process.
`
`Ascend Elements EX1005 Page 2
`
`

`

`[0006] In addition, wiring boards are used in many fields, starting
`with high-performance electronic devices. These wiring boards are
`typically formed from materials such as valuable metals like copper
`foil and solder, inorganic substances like flame retardants, and resins,
`making waste disposal and recovery for reuse challenging.
`Particularly when harmful substances are present, it is crucial to
`recover and neutralize these harmful substances without dispersing
`them while also addressing the difficulty of recovering valuable
`metals. This is significant both from an environmental perspective
`and in terms of resource utilization.
`[0007] For the recycling of waste wiring boards, organic materials in
`the wiring board are removed through roasting, and gold from the
`copper foil and mounted components is recovered using a smelting
`furnace. This method can handle large quantities and is effective for
`recovering valuable metals; however, it poses problems from an
`environmental conservation and recycling standpoint. Specifically,
`there are concerns about the volatilization of harmful substances
`contained in the waste, such as lead compounds that have low
`melting points, and the generation of dioxins due to incomplete
`combustion. On the other hand, organic and inorganic materials are
`simply burned and discharged as slag, which has also been proposed
`for use as aggregate, but its value is lower compared to raw materials,
`limiting its applications.
`[0008] To effectively recycle composite material products containing
`metals, inorganic materials, and organic substances, it is preferable to
`separate and sort each material without reducing their inherent energy
`potential. From the viewpoint of minimizing environmental impact,
`non-combustion separation technologies have been proposed. For
`instance, as a preprocessing step for separation, methods involving
`crushing and grinding the waste wiring boards followed by separation
`through specific gravity, static electricity, or eddy current sorting
`have been documented (e.g., Japanese Unexamined Patent
`Application Publication No. H 7 (1995) - 251154, Japanese
`Unexamined Patent Application Publication No. H 7 (1995) -
`100436, etc.).
`[0009] These separation techniques are effective in reducing
`environmental impact by suppressing the diffusion of harmful
`substances since they do not rely on combustion; however, because
`the separation depends solely on crushing, there are limitations to
`separation efficiency. Not only is the recovery rate of metals low, but
`a significant amount of metal contaminates the separated resins as
`impurities, which narrows down the possibilities for resin recycling
`and application.
`[0010] This invention addresses the aforementioned circumstances
`and aims to provide a practical method for processing waste batteries
`that is safe and has low environmental impact.
`[0011]
`[Means for Solving the Problems] The invention of Claim 1
`comprises a step of dismantling the collected batteries, a step of
`cleaning the dismantled parts, a step of heating the cleaned
`dismantled parts, a step of peeling and separating the active material
`layer of the electrode elements from the heated dismantled parts and
`crushing them, a step of immersing the powdered active material
`layer in an acidic solution to elute the acid-soluble components, a
`step of separating undissolved components from the acidic solution,
`and a step of precipitating and recovering metal components from the
`acidic solution.
`[0012] Here, the collected batteries include, for example, individual
`
`lithium-ion secondary batteries, lead-acid secondary batteries, battery
`packs (packaged batteries) containing circuit substrates, etc.
`Furthermore, “dismantling” means cutting the outer casing of the
`individual battery or the battery pack to extract the electrode element
`components such as the positive electrode, negative electrode, and
`separator, and if necessary, cutting them into strip-like pieces. The
`separation of the electrode element components may involve
`immersing them in a liquid (water, solvent, acidic, or alkaline liquid)
`after opening the casing of the battery, allowing them to separate by
`buoyancy, while concentrating and recovering electrolyte
`components like lithium hexafluorophosphate, ethylene carbonate,
`and dimethyl carbonate from the liquid used for immersion, and
`employing magnets to recover metal components floating in the
`aforesaid liquid.
`[0013] Furthermore, the cleaning of the dismantled items can be
`performed using alcohols such as methyl alcohol or ethyl alcohol,
`ketones, or alcohol-water solutions. In this case, subsequent drying
`becomes easier, and peeling later is also facilitated. Additionally, if
`nitric acid is used as the cleaning solution, it allows for the separation
`of the substrate from the positive electrode and the binder, thereby
`eliminating the need for subsequent heating. On the other hand, when
`an alkali (for example, sodium hydroxide) is used as the cleaning
`solution, only the aluminum substrate of the positive electrode
`dissolves, making peeling unnecessary, and thus heating treatment
`can also be omitted.
`[0014] In addition, following this cleaning process, to achieve the
`separation (decomposition) of the binder from the electrode elements
`and to remove any remaining solvents or binder components, a heat
`treatment is performed at a temperature of approximately 40 to
`400°C. However, prior to this heat treatment, it is preferable to
`conduct a vacuum drying process to remove the electrolyte; this
`enhances the efficiency of subsequent processing.
`[0015] Moreover, in this heat treatment, the temperature should be
`higher than that during electrode manufacturing (generally between
`100 to 200°C), but below the temperature at which the fluorine in the
`binder of the electrode elements (PVdF: 400°C, fluorinated rubber:
`300°C) volatilizes. By doing so, only the organic binder components
`are vaporized, suppressing the generation of harmful substances,
`while the difference in thermal expansion makes it easier to separate
`the electrode support and the active material layer.
`[0016] Additionally, the peeling and separation of the active material
`layer from the heat-treated dismantled electrode elements can be
`preferably promoted by immersing the electrode elements in water
`and applying external forces, such as ultrasonic vibrations or blowing
`bubbles. The separation may also involve the decomposition and
`processing of wiring substrates that constitute part of the battery
`package. In such cases, it is desirable to structure the insulating
`substrate as a laminated structure with materials that impose different
`stress strains, making it easier to yield and cause internal failure
`under certain stress anomalies.
`[0017] The acidic solution used to elute the acid-soluble components
`from the active material layer powder is intended to dissolve or
`ionize elements such as lithium, cobalt, and nickel within the
`
`
`
`Ascend Elements EX1005 Page 3
`
`

`

`electrode elements. Generally, examples include hydrochloric acid
`solutions of 0.1 to 60% or nitric acid solutions of 0.1 to 60%. The
`separated undissolved components (organic components) are washed
`with water to remove the acid and collected, while the metal
`components in the aforementioned acidic solution are either separated
`and recovered by using ion exchange resins to adsorb (precipitate) the
`metals or precipitated and then separated and recovered.
`[0018] The invention of Claim 2 is a method for processing waste
`that includes the steps of discharging the recovered battery,
`dismantling the aforementioned discharged battery, cleaning the
`aforementioned dismantled items, heat treating the aforementioned
`cleaned dismantled items, peeling and separating the active material
`layer of the electrode element of the aforementioned heat-treated
`dismantled items and grinding it, immersing the powder of the
`aforementioned active material layer in an acidic solution to elute
`acid-soluble components, separating the aforementioned acidic
`solution from insoluble components, and precipitating and recovering
`the metal components in the aforementioned acidic solution. The
`invention of Claim 3 is an improvement of the method for processing
`waste described in Claim 2, wherein the discharge process of the
`recovered battery involves connecting a conductor made of the same
`material as the electrode current collector to one of the battery
`electrode terminals via a conductive material, performing discharge
`based on differences in ionization tendency. This invention adds a
`step of performing a discharge treatment in advance to safely process
`the recovered battery for disposal. In other words, if a secondary
`battery in a charged state is dismantled directly, it could cause a short
`circuit and potentially ignite organic materials inside the battery;
`therefore, it is desirable to perform a discharge treatment beforehand.
`Possible means for this discharge treatment include the following:
`
`discharge treatment is performed during the transport process of the
`recovered battery or while the recovered battery is being stored.
`
`battery due to overcharging and the safety device has activated,
`cutting off the positive electrode lead, the external part of the battery
`can be cooled to about 0°C or compressed externally using a pump to
`liquefy the carbon dioxide gas inside the battery and restore the
`safety device.
`
`[0019] ① For example, if carbon dioxide gas is generated inside the
`[0020] ② Using a dedicated battery recovery box equipped with
`devices capable of executing the aforementioned method ①, the
`[0021] ③ Immersing the recovered battery in an electrolyte similar
`[0022] ④ If the recovered battery is in an overcharged state or an
`
`to that in its electrode elements or a non-aqueous solvent to promote
`natural discharge of the battery. During this immersion, placing
`electrodes in the immersed electrolyte and connecting a resistor
`further promotes the discharge.
`
`excessively discharged state, a conductor made of the same material
`as the electrode current collector is connected to one of the battery
`electrode terminals via a conductive material, and discharge occurs
`based on differences in ionization tendency. Here, the electrode
`current collector is preferably aluminum for the positive side and
`copper for the negative side, especially when there is a significant
`difference in ionization tendency.
`[0023] For example, when observing the behavior of the negative
`electrode side connected to a metal immersed in another electrolyte
`under conditions where the positive and negative electrodes are not
`
`short-circuited or the battery is not operating, we can see the
`following phenomena when lithium metal is either deposited on the
`negative side or not. In the state where lithium metal has deposited on
`the negative side (overcharged), metal present as ions in the
`electrolyte elutes from the metal immersed in the electrolyte, causing
`its weight to increase. Under constant voltage, the flowing electric
`current gradually decreases, and after some time, the deposition of
`the aforementioned metal almost stops, resulting in a sharp drop in
`the electric current value. This phenomenon indicates that, when
`comparing the standard electrode potentials of metals, the negative
`side of the secondary battery operates as one half-cell while the piece
`of metal immersed in the electrolyte acts as another half-cell, thus
`forming a new battery system.
`In the case of an overcharged lithium-ion secondary battery, when
`lithium uniformly adheres around the copper foil current collector on
`the negative side, the standard electrode potential becomes lower than
`that of pure copper. As a result, the copper side connected to the
`metal immersed in the external electrolyte becomes the positive
`electrode, allowing electric current to flow. Moreover, the rapid
`change in electric current occurs because the lithium adhering to the
`negative side's copper foil current collector detaches, leading to
`resistance in electric current being dominated by the inherent
`resistance of copper. Therefore, with a certain voltage, the resistance
`value increases compared to when lithium was attached.
`[0024] On the other hand, in the case of a secondary battery in an
`excessively discharged state, when forced to maintain a constant
`voltage under conditions similar to the aforementioned overcharge
`scenario, the metal immersed in the external electrolyte ionizes and
`acts as a negative electrode, making it easy to confirm the excessively
`discharged state.
`[0025] The invention of Claim 4 is characterized by the method for
`processing waste described in Claim 2, wherein the recovered battery
`is dismantled and impregnated with organic solvents such as alcohols
`or ketones. The invention of Claim 5 stipulates that, in the method for
`processing waste described in Claim 1 or Claim 2, the recovered
`battery is one where the resin package enclosing the battery body is
`separated from the battery body by passing it through multiple rolls
`with differing rotational speeds.
`[0026] This invention is characterized by how the recovered battery
`is separated from the resin package. Specifically, by passing a battery
`pack configured to enclose multiple batteries within a resin package
`through several rolls that have different rotational speeds, shear
`forces and twisting actions are simultaneously applied by the rotating
`rollers to break and peel off the resin package, thereby separating the
`enclosed battery body. The gap between the rolls must be set to be
`less than the overall thickness of the battery pack to ensure that
`sufficient force is transmitted to the resin package. At the same time,
`it must be set to be greater than the thickness of the battery body to
`avoid damaging it. Therefore, when applying this separation means, it
`is preferable to sort the battery packs by shape in advance. Moreover,
`if the batteries to be processed are mixed types with varying
`thicknesses and shapes, it is desirable to design the device
`configuration in advance to accommodate batteries of different
`thicknesses.
`[0027] For example, one can establish multiple pairs of rolls with
`
`
`
`Ascend Elements EX1005 Page 4
`
`

`

`varying gaps and utilize a sorting device located before the roll
`mechanism to either distribute the batteries to the processing rolls or
`direct them to a section where the gap between the rolls is gradually
`widened from one end to the other. The sorting method is not
`particularly limited as long as it sorts the recovered batteries by
`thickness; for instance, mechanical sorting can use multiple slits with
`varying widths, electromagnetic properties such as eddy current or
`electromagnetic induction can be applied for sorting, and shape
`recognition technology can use sensors like infrared or image
`processing methods. Commonly known methods can be employed.
`[0028] The introduction of waste batteries into the roll apparatus is
`not particularly restricted as long as it is directed according to the
`settings of the roll gap. Generally, it is preferable to install a
`rectifying plate at the inlet so that the standardized direction by
`thickness does not get interchanged. In this case, to make it difficult
`for the introduction direction to interchange, it is most preferable that
`the batteries introduced into the roll gap match the thinnest direction
`of the battery thickness. Furthermore, it is preferable that this thinnest
`thickness direction is oriented perpendicular to the horizontal plane
`during introduction. Therefore, if there is a need to detect thickness, it
`is advisable to provide a means to adjust the most slender thickness
`direction to be perpendicular to the horizontal plane in front of the
`thickness detection means. This directional adjustment can be
`achieved, for example, by passing it over a vibrating flat plate.
`[0029] Furthermore, the shear force and twisting action applied
`between the rolls during crushing and separation can be made even
`more powerful by using rolls with uneven surfaces. However, in
`order to avoid damaging the battery body, these uneven features
`should be set to a thickness below that of the resin forming the
`package. The shape of the uneven surface is not particularly restricted
`as long as it can reliably transmit the force of the roll, but a shape
`with moderately sharp angles is preferred. In other words, if the
`unevenness is too gentle, force transmission will be insufficient and
`ineffective. Conversely, if the unevenness is excessively sharp, there
`is a risk that the stripped package resin may adhere to the uneven
`surface due to temperature conditions or the viscoelastic properties of
`the resin forming the package, preventing it from separating from the
`roll. Therefore, it is preferable to set the angle of the uneven surface
`according to the characteristics at the processing temperature
`conditions of the resin package (case) of the battery pack being
`processed.
`[0030] In addition, the roll apparatus that applies the necessary shear
`force and twisting action to the aforementioned resin package is a so-
`called roll-type kneading device or roll-type crusher. The shear force
`is applied by providing a rotational speed difference between two
`rolls through which the battery pack passes. Here, the speed ratio
`between the low-speed roll and the high-speed roll is generally in the
`range of 1:2 to 1:20, but preferably in the range of 1:3 to 1:8.
`Moreover, since the force acting on the battery pack (resin battery
`package) is fundamentally determined by the speed ratio, the
`rotational speeds themselves can be set arbitrarily considering
`
`processing efficiency. However, if the rotational speed is excessively
`high, the deformation applied to the battery body increases, leading to
`the risk of damage. Thus, it is generally preferable to set the low-
`speed roll in the range of 20 to 500 rpm. Furthermore, when
`separating the resin package while breaking it away from the battery
`body, preheating the resin package to at least its softening point
`allows for the resin package to separate without applying deformation
`stress to the battery body. The heating method is not particularly
`restricted, and known methods such as electric heaters or infrared
`heaters can be used. It is effective to integrate or attach heating
`elements within the rolls themselves so that only the parts in contact
`with the rolls can be softened through direct heat conduction.
`[0031] In addition, since the resin forming the package may adhere to
`the roll surface, it may be beneficial to attach a scraping mechanism,
`such as a fixed scraper or a movable rotating brush, or apply a release
`agent to the roll surface to prevent adhesion due to softening or
`melting of the resin.
`[0032] Furthermore, the resin package that has been separated
`through the roll step and the battery body are each separated and
`recovered through the separation step. Here, various known methods
`can be used as separation means. Examples include specific gravity
`separation utilizing differences in density, air separation, as well as
`magnetic separation, eddy current separation, and electromagnetic
`induction-based sorting, which apply various electromagnetic
`properties.
`[0033] The function of the invention described in Claim 5 is to enable
`processing of mixed waste batteries of multiple types by
`incorporating a step for selecting waste batteries with different
`thickness shapes prior to roll processing. By softening during the
`heating step, the package resin can easily be separated through the
`roll step, and through the separation step, the battery body and
`package resin can be sorted and recovered.
`[0034] The invention of Claim 6 relates to the method for processing
`waste described in Claim 1 or Claim 2, wherein in the dismantling
`step of the recovered batteries, the recovered batteries are heated,
`causing the liquid contained within the battery to vaporize and
`dissipate.
`[0035] The invention of Claim 7 pertains to the method for
`processing waste as described in Claim 1 or Claim 2, wherein in the
`dismantling step of the recovered batteries, a cutting opening is made
`so as to be nearly parallel to the sealing part close to the terminal
`protruding surface of the recovered battery, or a cutting opening is
`made at the corners where each face intersects vertically.
`[0036] These inventions facilitate the removal of flammable organic
`solvents used in the electrolyte solution that forms a part of the
`electrode element, such as ethylene carbonate, methyl ethyl
`carbonate, and γ-butyrolactone, thus making subsequent processing
`easier. The means for vaporizing and dissipating the internal liquid
`includes (a) releasing the safety valve equipped in the battery due to
`the increase in pressure within the battery caused by vaporization, (b)
`heating and vaporizing after releasing the safety valve for dissipation,
`
`
`
`Ascend Elements EX1005 Page 5
`
`

`

`and (c) cutting or opening the external battery can, for example, into
`rings to extract the electrode element, followed by heating and
`vaporizing for dissipation if necessary. It is preferable to recover
`these dissipated organic solvents by some means rather than releasing
`them directly into the atmosphere.
`[0037] In these inventions, it is preferable to conduct a pre-treatment,
`such as vacuum suction drying using oil rotary pumps with gas
`collection mechanisms, piston pumps, multi-stage steam ejectors,
`Roots pumps, etc., before vaporizing and dissipating the liquid inside
`the battery. Here, the liquid within the battery may include materials
`such as methyl ethyl carbonate, dimethyl carbonate, diethyl
`carbonate, and ethylene carbonate.
`[0038] Moreover, the cutting openings of the recovered batteries in
`the invention of Claim 7 can either be made nearly parallel to the
`sealing part close to the terminal protruding surface (in the form of
`ring cuts) or at the cutting openings of corners where each face
`intersects vertically. In the case of rectangular batteries, the cutting
`openings at the corners may involve the joint corners between
`adjacent side walls or the joint corners between the top/bottom
`surfaces and the side walls. In addition, for cylindrical batteries, they
`may include joint corners between the top/bottom surfaces and the
`side walls or incisions along the side wall extending between the top
`and bottom surfaces.
`[0039] The invention of Claim 8 pertains to the method for
`processing waste as described in Claim 1 or Claim 2, characterized
`by heating the recovered and dismantled electrode element under a
`reducing atmosphere at a temperature below 600°C.
`[0040] In this invention, the heating temperature of the electrode
`element part extracted through dismantling is generally sufficient to
`be below approximately 300°C; however, it can also be set to a high
`temperature limit of about 500°C. At this time, washing the extracted
`electrode element part with water or a solvent can prevent the
`generation of harmful substances such as hydrofluoric acid and
`aniline. On the other hand, if the heating temperature is set above
`approximately 300°C, it may cause decomposition of resin binders
`within the electrode element part, making peeling and separation
`more likely, but the generation of hydrofluoric acid can lead to
`corrosion and degradation of the heating furnace and surrounding
`areas. Therefore, it is advisable to use a corrosion-resistant furnace
`equipped with an acidic gas treatment device. In either case, it is
`desirable to circulate inert gases, such as nitrogen gas, to control the
`oxidation state of the organic binder by volatilizing and exhausting it.
`[0041] The invention of Claim 9 relates to the method for processing
`waste as described in Claim 1 or Claim 2, wherein the step of peeling
`and separati

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket