`Tel: 571-272-7822
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`Paper 88
`Entered: May 9, 2014
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`UNITED STATES PATENT AND TRADEMARK OFFICE
`_______________
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`_______________
`
`CORNING INCORPORATED
`Petitioner
`
`v.
`
`DSM IP ASSETS B.V.
`Patent Owner
`_______________
`
`Case IPR2013-00049
`Patent 6,298,189 B1
`_______________
`
`
`Before FRED E. McKELVEY, GRACE KARAFFA OBERMANN,
`JENNIFER S. BISK, SCOTT E. KAMHOLZ, and ZHENYU YANG,
`Administrative Patent Judges.
`
`KAMHOLZ, Administrative Patent Judge.
`
`
`
`
`FINAL WRITTEN DECISION
`35 U.S.C. § 318(a) and 37 C.F.R. § 42.73(b)
`
`
`
`
`
`
`Case IPR2013-00049
`Patent 6,298,189 B1
`
`
`I.
`
`INTRODUCTION
`
`A. Background
`
`Petitioner Corning Incorporated (“Corning”) filed a petition (Paper 2
`
`(“Pet.”)) to institute an inter partes review of claims 53-66 (“the challenged
`
`claims”) of U.S. Patent No. 6,298,189 B1 (Ex. 1001 (“the ’189 patent”)).1
`
`The Board instituted trial for the challenged claims on the following grounds
`
`of unpatentability asserted by Corning:
`
`Reference(s)2
`Shustack
`
`Shustack
`
`§ 103
`
`Basis Claims challenged
`§ 102
`53, 54, 56, 57, 59, 60,
`62, 63, 65, and 66
`53, 54, 56, 57, 59, 60,
`62, 63, 65, and 66
`53-58, 65, and 66
`53-58, 65, and 66
`59-64
`59-64
`55, 58, 61, and 64
`
`§ 102
`Szum ’928
`§ 103
`Szum ’928
`§ 103
`Szum ’928 and Shustack
`Szum ’928 and Szum ’396 § 103
`Shustack and Jackson
`§ 103
`
`Decision to Institute 2-3 (Paper 13 (“Dec.”)).
`
`After institution of trial, Patent Owner DSM IP Assets B.V. (“DSM”)
`
`filed a Patent Owner Response (Paper 40 (“Resp.”)), and Corning filed a
`
`Reply to the Patent Owner Response (Paper 58 (“Reply”)). DSM filed a
`
`Supplemental Response (Paper 67, “Suppl. Resp.”) with leave of the Board,
`
`and Corning filed a Supplemental Reply (Paper 68, “Suppl. Reply”). DSM
`
`
`1 Case IPR2013-00048 concerns claims 1-52 of the ’189 patent.
`2 This Petition relies on the following references: U.S. Patent No. 5,352,712
`(Ex. 1003 (“Shustack”)); WO 95/15928 (Ex. 1005 (“Szum ’928”)); WO
`96/28396 (Ex. 1006 (“Szum ’396”)); U.S. Patent No. 4,900,126 (Ex. 1007
`(“Jackson”)).
`
`2
`
`
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`Case IPR2013-00049
`Patent 6,298,189 B1
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`filed a Motion for Observations on Cross-Examination of Corning Reply
`
`Declarants (Paper 71 (“Obs.”)), and Corning filed a Response to the
`
`Observations (Paper 78 (“Obs. Resp.”)).
`
`DSM also filed a Motion to Amend Claims (Paper 42 (“Motion to
`
`Amend”)). In it, DSM proposed claims 72, 73, 74, and 75 to substitute for
`
`patented claims 59, 60, 62, and 63, respectively. Motion to Amend 1-5.
`
`Corning filed an Opposition to the Motion to Amend Claims (Paper 57).
`
`DSM filed a Reply to the Opposition (Paper 69).
`
`DSM also filed a Motion to Exclude certain of Corning’s evidence
`
`(Paper 72 (“PO Motion to Exclude”)). Corning filed an Opposition (Paper
`
`79), and DSM filed a Reply (Paper 82). Corning filed a Motion to Exclude
`
`certain of DSM’s evidence (Paper 75 (“Pet. Motion to Exclude”)). DSM
`
`filed an Opposition (Paper 77), and Corning filed a Reply (Paper 83).
`
`Corning relies upon declarations of Dr. Michael Winningham (Ex.
`
`1014) and Ms. Inna Kouzmina (Ex. 1015) in support of its Petition. DSM
`
`relies upon declarations of Dr. Christopher Bowman (Ex. 2034) and Dr. Carl
`
`Taylor (Ex. 2032) in its Response, along with a deposition of
`
`Dr. Winningham (Exs. 2027-31) and portions of Ms. Kouzmina’s deposition
`
`(Exs. 2024-26). Corning relies upon declarations of Dr. Jiann-Wen Woody
`
`Ju (Ex. 1035) and Dr. Dotsevi Sogah (Ex. 1068) and a responsive
`
`declaration of Dr. Winningham (Ex. 1076), along with depositions of
`
`Dr. Bowman (Exs. 1070-75) and Dr. Taylor (Exs. 1045-47) and a portion of
`
`Ms. Kouzmina’s deposition (Ex. 1044), in its Reply. DSM relies upon a
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`supplemental declaration of Dr. Bowman in its Supplemental Response (Ex.
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`3
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`Case IPR2013-00049
`Patent 6,298,189 B1
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`2052). Corning relies upon depositions of Dr. Winningham (Ex. 10783) and
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`Dr. Dotsevi Sogah (Ex. 1077) in its Supplemental Reply. DSM relies upon
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`depositions of Dr. Winningham (Ex. 2085), Dr. Sogah (Exs. 2073-74), and
`
`Dr. Ju (Exs. 2087-88) in its Motion for Observations on Cross-Examination
`
`of Corning Reply Declarants.
`
`Oral argument was conducted on February 11, 2014. A transcript is
`
`entered as Paper 87. Both parties indicated during oral argument that the
`
`oral argument in case IPR2013-00048 relates to this proceeding as well.
`
`Paper 87, 1-2. The transcript for case IPR2013-00048 is entered as Paper 93
`
`in that proceeding.
`
`The Board has jurisdiction under 35 U.S.C. § 6(c). This final written
`
`decision is issued pursuant to 35 U.S.C. § 318(a) and 37 C.F.R. § 42.73.
`
`Corning has not proved that claims 53-66 are unpatentable.
`
`DSM’s Motion to Amend Claims is denied without prejudice.
`
`Corning’s Motion to Exclude Evidence is dismissed.
`
`DSM’s Motion to Exclude Evidence is dismissed-in-part and
`
`denied-in-part.
`
`B. The Invention
`
`The ’189 patent generally relates to radiation-curable coating
`
`compositions for optical glass fibers commonly used in data transmission.
`
`Ex. 1001, 1:18-19. In particular, the patent describes optical glass fibers
`
`coated with two radiation-cured coatings. Id. at 1:26-27. An inner primary
`
`coating contacts the glass surface of the fiber. Id. at 1:28-30. An outer
`
`
`3 Ex. 1078 is a rough transcript. DSM submitted an official transcript as Ex.
`2085.
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`4
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`Case IPR2013-00049
`Patent 6,298,189 B1
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`primary coating overlays the inner coating. Id. For identification purposes,
`
`the outer primary coating may include colorant or, alternatively, a third
`
`colored layer, called an ink coating, which is applied to the outer primary
`
`coating. Id. at 1:53-58. Figure 1, depicting such an optical glass fiber, is
`
`reproduced below.
`
`
`
`Figure 1, above, illustrates a longitudinal cross-sectional view of a
`
`coated optical glass fiber 7 coated with an inner primary coating 8 and a
`
`commercially available outer primary coating 9. Id. at 8:8-9; 10:7-9.
`
`To create a cable or ribbon assembly, used in the construction of
`
`multi-channel transmission cables, a plurality of coated optical fibers are
`
`bonded together in a matrix material. Id. at 1:39-47. In order to connect the
`
`fibers of multiple ribbons, the surface of a glass fiber must be accessible.
`
`Id. at 1:53-2:6. This is often accomplished by a process known as “ribbon
`
`5
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`Case IPR2013-00049
`Patent 6,298,189 B1
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`stripping”—removing the coatings and the matrix material, preferably as a
`
`cohesive unit. Id. The ’189 patent is directed to a ribbon assembly having
`
`improved ribbon stripping capabilities. Id. at 1:21-23.
`
`As described in the Background of the Invention, the prior art
`
`discloses ribbon assemblies composed of multiple optical glass fibers with
`
`both an inner and outer coating and an optional outer ink layer. Id. at 4:64-
`
`5:4. The two compositions used as the inner and outer coatings are often
`
`modified to provide desired properties—providing bare optical glass fibers,
`
`which, when stripped, are substantially free of residue. Id.
`
`Claim 53, reproduced below, is illustrative of the claimed subject
`
`matter:
`
`53. A system for coating an optical glass fiber
`comprising a radiation-curable inner primary
`coating composition and a radiation-curable
`outer primary coating composition wherein:
`said
`inner primary
`coating
`composition
`comprises an oligomer having at least one
`functional group capable of polymerizing
`under the influence of radiation, said inner
`primary coating composition after radiation
`cure having the combination of properties
`of:
`(a) a fiber pull-out friction of less than 40 g/mm at
`stripping temperature;
`(b) a crack propagation of greater than 1.0 mm at
`stripping temperature;
`(c) a glass transition temperature of below -20° C;
`and
`(d) sufficient adhesion to said glass fiber to prevent
`delamination in the presence of moisture and
`during handling; and
`composition
`coating
`said outer primary
`comprises an oligomer having at least one
`
`6
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`Case IPR2013-00049
`Patent 6,298,189 B1
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`functional group capable of polymerizing
`under the influence of radiation, said outer
`primary coating composition after radiation
`cure having the combination of properties
`of:
`(e) a glass transition temperature of above 40° C.;
`and
`(f) a modulus of elasticity of between about 10
`MPa to about 40 MPa at stripping temperature;
`and wherein the ratio of the change in length of
`said inner primary coating composition, after
`radiation cure, to the change in length of said
`outer primary coating composition, after
`radiation cure, is less than 2 when said cured
`compositions are heated from 25° C.
`to
`stripping temperature.
`
`
`
`II. DISCUSSION
`
`A. Claim Construction
`
`In an inter partes review, claim terms in an unexpired patent are
`
`interpreted according to their broadest reasonable construction in light of the
`
`specification of the patent in which they appear. 37 C.F.R. § 42.100(b);
`
`Office Patent Trial Practice Guide, 77 Fed. Reg. 48,756, 48,766 (Aug. 14,
`
`2012). Claim terms are also given their ordinary and customary meaning, as
`
`would be understood by one of ordinary skill in the art in the context of the
`
`entire disclosure. In re Translogic Tech., Inc., 504 F.3d 1249, 1257 (Fed.
`
`Cir. 2007). Any special definition for a claim term must be set forth in the
`
`specification with reasonable clarity, deliberateness, and precision. In re
`
`Paulsen, 30 F.3d 1475, 1480 (Fed. Cir. 1994). In the absence of such a
`
`definition, limitations are not to be read from the specification into the
`
`claims. In re Van Geuns, 988 F.2d 1181, 1184 (Fed. Cir. 1993).
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`7
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`Case IPR2013-00049
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`1. “In the presence of moisture” (claims 53-55 and 59-61)
`
`Claims 53-55 and 59-61 (and multiple dependent claim 65 to the
`
`extent it depends from claim 53 or 59, and multiple dependent claim 66, to
`
`the extent it depends from claims 54, 55, 60, or 61) require an inner primary
`
`coating, or a composition after cure, that exhibits “sufficient adhesion to [a]
`
`glass fiber to prevent delamination in the presence of moisture and during
`
`handling.” We refer to that property in our analysis as “the claimed
`
`adhesion property.”
`
`The parties disagree about the meaning of the term “in the presence of
`
`moisture,” which appears in the limitation relating to the claimed adhesion
`
`property. Corning argues that the term is broad enough to embrace exposure
`
`to 95% relative humidity as disclosed in the ’189 patent for a wet adhesion
`
`test. Pet. 15; see Ex. 1001, 28:50-29:5 (disclosing conditions of wet
`
`adhesion test). DSM counters that “in the presence of moisture” means
`
`exposure to liquid water—that is, 100% relative humidity—as would be
`
`present, for example, in the water soak delamination test described in
`
`the ’189 patent. Resp. 16-19 (citing Ex. 2032 ¶¶ 59-66). That delamination
`
`test involves soaking a cured coating sample in a hot water bath for up to 24
`
`hours. Ex. 1001, 27:21-37 (describing conditions of the water soak
`
`delamination test); 29:20-58 (Table 3). DSM produces evidence that under
`
`conditions of 95% relative humidity, “by definition, there will be no
`
`moisture condensation on the surface of the coating because moisture
`
`condenses at 100% relative humidity.” Ex. 2032 ¶ 61; See Resp. 17.
`
`The evidence supports a conclusion that the broadest reasonable
`
`interpretation of the term “moisture” is liquid water—that is, a condition of
`
`100% relative humidity. The written description uses the term “moisture” in
`
`8
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`Case IPR2013-00049
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`a context that suggests liquid water. See, e.g., Ex. 1001, 28:65-67 (applying
`
`a “wax/water slurry” to surface of sample film in order “to retain moisture”);
`
`35:17-18 (applying heat to remove “moisture” from samples, suggesting
`
`removal of liquid water). Moreover, where the written description discusses
`
`water in vapor form, the inventors use the word “humidity” or “atmospheric
`
`moisture,” but not “moisture” alone. See, e.g., id. at 21:47 (referring to
`
`“atmospheric moisture”); 28:48, 60, 65 (referring to “humidity”). The ’189
`
`patent further discloses that a “ribbon assembly can be buried under ground
`
`or water for long distance connections, such as between cities,” which is
`
`consistent with the proposition that an optical fiber coating must endure long
`
`periods of immersion in liquid water without delaminating. Ex. 1001,
`
`67:43-45. In light of the context in which the term “moisture” appears in the
`
`specification, we conclude that the inventors used that term in its ordinary
`
`sense to refer to liquid water.
`
`The ’189 patent, thus, is directed to a coating composition that, after
`
`radiation cure, has sufficient adhesion to glass to prevent delamination in the
`
`presence of liquid water. We decline to resolve what temperature, or length
`
`of time of exposure to liquid water the coating must endure, without
`
`delaminating, in order to satisfy the claimed adhesion property. Resolving
`
`those conditions is not necessary to our analysis, which focuses on whether
`
`Corning’s wet adhesion test, conducted under conditions of 95% relative
`
`humidity, is probative of the extent to which a cured coating delaminates
`
`from glass when exposed to liquid water.
`
`9
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`2. “Stripping temperature”
`
`Corning argues that the ’189 patent describes stripping temperature as
`
`being from about 90°C to about 120°C. Pet. 14 (citing Ex. 1001 13:32-34).
`
`DSM does not contest this construction.
`
`We do not agree with Corning that the ’189 patent defines the term
`
`“stripping temperature” as “about 90°C to about 120°C.” Rather, the patent
`
`indicates that stripping temperature is “typically” within this range. Ex.
`
`1001, 13:32-34; accord id. at 14:21-25 (“[F]or most coating compositions
`
`the design ribbon stripping temperatures are usually about 90° C. to about
`
`120° C., but may be different depending on the specific design parameters
`
`for the particular coating composition.”). This disclosure is too imprecise to
`
`serve as a definition. See Paulsen, 30 F.3d at 1480.
`
`The ’189 patent does refer repeatedly, however, to 90°C as an
`
`exemplary stripping temperature. E.g., Ex. 1001, 31:14-15, 31:41-42, 50:55.
`
`The ’189 patent also identifies 100°C as an exemplary stripping temperature,
`
`particularly in the context of measuring change in length. Id. at 14:46-47,
`
`18:44-45. Whatever other temperatures this term encompasses, it certainly
`
`encompasses at least the ones specifically identified. See Oatey Co. v. IPS
`
`Corp., 514 F.3d 1271, 1276 (Fed. Cir. 2008) (“We normally do not interpret
`
`claim terms in a way that excludes embodiments disclosed in the
`
`specification.”). The limitation requires no further construction.
`
`3. “Fiber pull-out friction”
`
`Every challenged claim requires that the inner primary coating, or the
`
`inner primary coating composition after cure, have a fiber pull-out friction of
`
`less than 40 g/mm at either stripping temperature (claims 53-55 and 59-61)
`
`10
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`Case IPR2013-00049
`Patent 6,298,189 B1
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`or at 90°C (claims 56-58, 62-64). The parties do not propose express
`
`construction of the term “fiber pull-out friction.”
`
`The ’189 patent describes a procedure that may be used for testing
`
`fiber pull-out friction:
`
`The fiber pull-out friction test can be
`performed as follows. The sample consists
`of a bare, clean optical fiber, one end of
`which has been embedded in a 250 micron
`thick sheet of cured inner primary coating to
`be tested. This assembly is mounted in a
`suitable instrument such as a Rheometrics
`RSA-II rheometer, and
`the
`temperature
`raised to a representative ribbon stripping
`temperature (such as 90° C.), and the fiber
`pulled slowly out of the sheet at a rate of 0.1
`mm/sec. The instrument records and plots
`force vs distance. The plots typically show a
`linear region of negative slope, which is the
`result of a decreasing area of contact
`between fiber and coating, as the fiber is
`being withdrawn. The slope is measured,
`and is the output of the test. Low slope
`values correspond to a low fiber pull-out
`friction, and vice versa. Three test samples
`should be performed and their average used
`as the final output of the test.
`
`Ex. 1001, 31:35-50. Although this test is not described as being the only
`
`one that can be used to determine fiber pull-out friction, it is specifically
`
`identified in the ’189 patent. Consequently, we construe “fiber pull-out
`
`friction” as encompassing at least a fiber pull-out friction measurement
`
`obtained using the procedure disclosed in the above-quoted passage. See
`
`Oatey, 514 F.3d at 1276.
`
`11
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`4. Other terms
`
`Corning proposes constructions for several other terms, Pet. 14-17,
`
`none of which DSM contests. We have considered Corning’s arguments but
`
`determine that the limitations discussed need not be construed in a manner
`
`that departs from their ordinary and customary meanings for purposes of this
`
`decision, and do not need to be construed expressly.
`
`B. Reliability of Dr. Winningham’s Testimony
`
`DSM argues that Dr. Winningham’s opinions are unreliable because
`
`he “fails to understand” the legal standards for obviousness. Resp. 45-47.
`
`In particular, DSM argues that Dr. Winningham gave no consideration to the
`
`relevant time period when addressing who is one of skill in the art for
`
`obviousness purposes. Id. DSM quotes the following portion of
`
`Dr. Winningham’s deposition in support of this argument:
`
`Q. Does the time, does the year make any
`difference in terms of who that skilled
`scientist would be in that relevant art?
`A. I’m not making that distinction.
`Q. So at any time?
`A. Yes.
`
`Id. (quoting Ex. 2029, 424:18-23).
`
`DSM argues both that Dr. Winningham’s testimony should be
`
`excluded and given little or no weight. Resp. 45-47; PO Mot. To Exclude 1-
`
`6. We address the admissibility of Dr. Winningham’s testimony below in
`
`our decision on DSM’s motion to exclude evidence. To the extent that
`
`DSM’s argument goes to the weight to be accorded Dr. Winningham’s
`
`testimony, it is not persuasive. DSM identifies no particular instances in
`
`which Dr. Winningham’s silence as to the relevant time period for
`
`determining who is one of skill in the art weakens his testimony. We agree
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`12
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`with Corning that the thoroughness of Dr. Winningham’s testimony
`
`outweighs the concern DSM expresses.
`
`We also are not persuaded that Dr. Winningham made the admission
`
`that DSM argues. DSM’s question appears to address whether
`
`Dr. Winningham made any distinctions about the qualifications and
`
`experience of a skilled scientist over time, not whether Dr. Winningham
`
`based his obviousness opinions on the knowledge of that skilled scientist at
`
`the time the invention was made. We do not find Dr. Winningham’s
`
`supposed admission determinative on the issue of whether he failed to
`
`consider the relevant time period in his obviousness opinions.
`
`DSM also argues that Dr. Winningham failed to analyze the
`
`underlying test data as rigorously as an independent expert and instead
`
`trusted Ms. Kouzmina’s statements based on his experience working with
`
`her and confidence in her skills. Resp. 47-49. Corning argues that it was
`
`appropriate for Dr. Winningham to rely on Ms. Kouzmina based on their
`
`long working relationship, that Dr. Winningham had sufficient information
`
`on which to base his opinions, and that Drs. Bowman and Taylor did no
`
`better in reviewing DSM data. Reply 14-15.
`
`DSM’s assertion does not persuade us that all of Dr. Winningham’s
`
`opinions should be accorded no weight for lacking a basis in underlying
`
`data. DSM identifies no evidence that refutes Dr. Winningham’s statement
`
`that his confidence in Ms. Kouzmina’s work is based on their long working
`
`relationship. We credit this statement and accord Dr. Winningham’s
`
`opinions the weight to which they are entitled.
`
`13
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`C. Material Property Limitations
`
`The crux of Corning’s case-in-chief is that the prior art compositions
`
`are made of the same chemical substances as are presently claimed, and that
`
`Corning’s testing of those prior art compositions reveals them to possess
`
`inherently the claimed material property limitations. See Pet. 4-5. DSM
`
`argues, among other things, that Corning improperly tested some of the
`
`material property limitations. Resp. 28-31. DSM’s arguments in this regard
`
`cut across Corning’s various unpatentability challenges, so we address
`
`various material property limitations first, in the order in which they are
`
`recited in the claims.
`
`The Board gives consideration to the arguments, and the evidence
`
`cited in support of those arguments, that the parties make. The Board will
`
`not scour the record in search of evidence relevant to a particular issue, nor
`
`will it attempt to fit evidence together into a coherent explanation that
`
`supports an argument. Such activities are the province of advocacy. See
`
`Stampa v. Jackson, 78 USPQ2d 1567, 1571 (BPAI 2005) (quoting Ernst
`
`Haas Studio, Inc. v. Palm Press, Inc., 164 F.3d 110, 111-12 (2d Cir. 1999)
`
`(“Appellant’s Brief is at best an invitation to the court to scour the record,
`
`research any legal theory that comes to mind, and serve generally as an
`
`advocate for appellant. We decline the invitation.”)).
`
`1. “Fiber pull-out friction”
`
`As discussed above in section II.A.3, every challenged claim requires
`
`that the inner primary coating, or the inner primary coating composition
`
`after cure, have a fiber pull-out friction of less than 40 g/mm at either
`
`stripping temperature (claims 53-55 and 59-61) or at 90°C (claims 56-58,
`
`62-64). As discussed above in section II.A.2, we construe “stripping
`
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`temperature” as encompassing 90°C, because the ’189 patent gives this
`
`temperature as an example of a stripping temperature.
`
`Corning’s principal evidence concerning fiber pull-out friction is
`
`provided in Ms. Kouzmina’s declaration. Ex. 1015 ¶¶ 33-37.
`
`Ms. Kouzmina states that fiber pull-out friction was measured for Shustack
`
`Example I and Szum ’928 Example 5B, following the procedure described
`
`in the ’189 patent at column 31, lines 35-50. Id. ¶ 33; Pet. 18, 26 (both
`
`citing Ex. 1015 ¶ 37). Ms. Kouzmina states that a section of bare, clean
`
`optical fiber was embedded in a film of inner primary coating, the film being
`
`about 250 microns thick. Ex. 1015 ¶ 34. The film was then cured with
`
`ultraviolet light. Id. The cured samples were mounted on a compumotor
`
`slide and enclosed in a heating chamber. Id. ¶ 35. The slide was set to a
`
`speed of 0.1 mm/s, and the instrument recorded and plotted force versus
`
`speed. Id. ¶ 36. Ms. Kouzmina then states:
`
`The plots typically showed a negative slope
`as a result of the decreasing area of contact
`between fiber and coating, as the coating
`was withdrawn. The slope was measured
`and was the output of the test. The value
`reported was
`an
`average of
`three
`measurements.
`
`Id. The results indicate that Shustack Example I and Szum ’928 Example
`
`5B had fiber pull-out friction measurements of 5.6 g/mm, and 6.6 g/mm,
`
`respectively. Id. ¶ 37. Corning argues that these results demonstrate that
`
`both Shustack Example I and Szum Example 5B meet both versions of the
`
`“fiber pull-out friction” limitation. Pet. 19; 26-27. DSM does not address
`
`Corning’s fiber pull-out friction measurements in its Patent Owner
`
`Response.
`
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`Upon consideration of Corning’s evidence, we are persuaded that
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`Corning has shown that Shustack Example I and Szum ’928 Example 5B
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`each inherently possess a fiber pull-out friction within the scope of every
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`challenged claim.
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`2. “Sufficient Adhesion”
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`As discussed above in section II.A.1, each of claims 53-55 and 59-61
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`requires an inner primary coating, or a composition after cure, that exhibits
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`“sufficient adhesion to [a] glass fiber to prevent delamination in the presence
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`of moisture and during handling.” Corning argues that the prior art
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`compositions disclosed in Shustack (Example I) and Szum ’928 (Example
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`5B) meet this limitation. Corning bases this argument on the results of wet
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`adhesion tests carried out under conditions of 95% relative humidity on
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`coatings prepared according to Shustack Example I and Szum ’928 Example
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`5B. Pet. 19-20 (citing Ex. 1014 ¶ 121; Ex. 1015 ¶ 51), 27 (citing Ex. 1014 ¶
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`144; Ex. 1015 ¶ 51).
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`DSM responds that the wet adhesion test does not evaluate for
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`delamination, which is caused by exposure to liquid water, and that a
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`different test—the water soak delamination test—is the only method
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`disclosed in the ’189 patent for assessing delamination. Resp. 16-18 (citing
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`Ex. 2032 ¶¶ 59-66). DSM also comes forward with its own test results,
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`which allegedly show that the Szum coating, in fact, delaminates when
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`subjected to the conditions of the water soak delamination test disclosed in
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`the ’189 patent. Resp. 38-39.
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`A dispositive question thus arises: Does Corning show by a
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`preponderance of evidence that the Shustack and Szum coatings exhibit
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`sufficient adhesion to prevent delamination from glass in the presence of
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`liquid water? For the reasons set forth below, we answer that question in the
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`negative. We first address the conditions set forth in the ’189 patent for the
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`wet adhesion test and the water soak delamination test. We then consider
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`whether the wet adhesion test, which Corning performed on the Shustack
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`Example I and Szum ’928 Example 5B coatings, is probative of the claimed
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`adhesion property. Finally, we explain why an evaluation of DSM’s water
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`soak delamination test data is not necessary to our analysis.
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`a. The Wet Adhesion Test
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`The ’189 patent describes a wet adhesion test for evaluating a cured
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`coating sample on a glass substrate. Ex. 1001, 28:50-58. The wet adhesion
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`test is conducted “at a temperature of 23±2° C. and a relative humidity of
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`50±5% for a time period of 7 days.” Id. at 28:59-61. A portion of the
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`sample film is then “further conditioned at a temperature of 23±2° C. and a
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`relative humidity of 95% for a time period of 24 hours.” Id. at 28:62-65.
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`During that step, “[a] layer of polyethylene wax/water slurry [is] applied to
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`the surface of the further conditioned film to retain moisture.” Id. at 28:65-
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`77.
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`The written description makes plain that the wet adhesion test
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`assesses a cured coating that is conditioned at 95% relative humidity. Id.
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`at 28:62-65. Corning acknowledges that fact. See, e.g., Pet. 15 (citing
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`Ex. 1015 ¶ 107) (“The term ‘wet adhesion’ is described in the ’189 patent at
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`col. 28, lines 46-51 as adhesion at 95% relative humidity.”). Corning raises
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`no argument that application of a layer of “wax/water slurry” to the surface
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`of the coating represents an exposure to 100% relative humidity.
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`Ex. 1001, 28:65-67; see Reply 6 (stating that the wet adhesion test described
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`in the ’189 patent relates to conditioning “at 95% relative humidity—not
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`liquid water immersion.” (citing Ex. 1001, 28:65-67)).
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`After conditioning the sample at 95% relative humidity, the sample
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`that appears “uniform and free of defects” is “peeled back from the glass.”
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`Ex. 1001, 29:6-10. The wet adhesion test is performed on the peeled-back
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`sample using a device that includes “a horizontal support and a pulley.” Id.
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`at 29:1-5. With the glass secured to the horizontal support, a wire is
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`“attached to the peeled-back end of the sample, run along the specimen and
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`then run through the pulley in a direction perpendicular to the specimen.”
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`Id. at 29:9-14. A wet adhesion value is determined by clamping the free end
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`of the wire “in the upper jaw of the testing instrument,” which is activated
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`“until the average force value, in grams force/inch,” becomes “relatively
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`constant.” Id. at 29:14-17. The ’189 patent discloses that “[t]he preferred
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`value for wet adhesion is at least about 5 g/in.” Id. at 29:17-18.
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`On this record, we find that the wet adhesion test assesses the
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`mechanical force required to peel a cured coating away from a glass
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`substrate, after conditioning the coating at 95% relative humidity.
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`b. The Water Soak Delamination Test
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`The ’189 patent also discloses a water soak delamination test in which
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`“coated microscope slides [are] soaked in [] water.” Id. at 27:32, 43. The
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`samples are soaked in a beaker of deionized water that is placed in a 60° C.
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`hot water bath. Id. at 27:43-45. The samples are “observed for delamination
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`periodically. The time when the first signs of delamination” appear is
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`recorded. Id. at 27:45-47.
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`Table 2 in the ’189 patent specification describes a “hot water soak”
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`in which samples are “aged for 4 hours at 60° C.,” the water bath is “shut-off
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`for about 70 hours,” and then the temperature is “brought back to 60° C. for
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`an additional 48 hours.” Id. at 28:8-10, 14-16. The degree of delamination
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`observed after the hot water soak is reported in Table 2 as “none” or “delam.
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`[a]fter 1 hour at 60° C.” Id. at 27:66; 28:8-10. Table 3 similarly reports
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`results for a delamination test that is described as a “60[°] C Water Soak.”
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`Id. at 29:45. Delamination results are reported in terms such as “No
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`Delamination After 24 Hours,” “Slight Delamination After 15 Minutes,” and
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`“No Delamination After 8 Hours; Slight Delamination After 24 Hours.” Id.
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`at 29:45-52.
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`On this record, we find that the water soak delamination test assesses
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`the ability of a cured coating to withstand the hydrodynamic forces that
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`cause delamination of a cured coating from a glass substrate in the presence
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`of liquid water.
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`c. Corning Fails to Establish that the Szum Coating
`Inherently Exhibits the Claimed Adhesion Property
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`The ’189 patent discloses that the wet adhesion test evaluates the
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`force required to peel a coating away from a glass substrate, after the coating
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`has been conditioned at 95% relative humidity. Ex. 1001, 29:1-18.
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`The ’189 patent identifies a different test—a water soak delamination test—
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`for evaluating the extent of delamination that occurs when a cured coating is
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`exposed to liquid water. Id. at 27:21-37. In DSM’s view, Corning fails to
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`establish sufficiently that the wet adhesion test, or “[p]eel test,” can “be used
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`to reliably determine what the results of a delamination test would be.”
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`Resp. 29. We agree.
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`Corning prepared the Szum coating and subjected it to substantially
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`the same wet adhesion test that is described in the written description of
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`the ’189 patent. Compare Ex. 1015 ¶¶ 48-51 (describing the wet adhesion
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`test procedure performed on the Shustack Example I and Szum ’928
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`Example 5B coatings) with Ex. 1001, 28:50–29:18 (describing a wet
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`adhesion test procedure performed on an inventive example). The ’189
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`patent instructs, however, that coating samples are subjected to a water soak
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`test and “examined for delamination” prior to conducting the wet adhesion
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`test. Ex. 1001, 28:45-46. Specifically, the wet adhesion test is performed
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`“[i]n addition” to the water soak delamination test.” Id. at 28:44-48. It is
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`the delamination test that ascertains “[t]he time when the first signs of
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`delamination” appear in a coating sample that is immersed in water. Id.
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`at 27:22-37.
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`Although the ’189 patent describes a sequence of testing that includes
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`both a delamination test and a wet adhesion test, Corning comes forward
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`with no evidence that the Szum coating was subjected to a delamination test.
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`Id.; see Ex. 1015 ¶¶ 48-50 (Corning’s test procedures). Dr. Winningham
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`was unaware of any delamination test performed by Corning on the Szum
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`coating. Resp. 29 (citing Ex. 2029, 469:17–471:17). Corning relies on wet
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`adhesion values for the Shustack Example I and Szum ’928 Example 5B
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`coatings that are expressed as a grams-per-inch mechanical force required to
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`peel each coating away from a glass sub